Operating Instructions
Contents
1. A Observe the information regarding the connection cross sections given in chapter Technical Data A Screw B Pressure screw C Clamp D Strain relief E Guiding groove 09192T00 Loosen screws A and extract the plug insert manually from the enclosure Loosen clamp C and pressure screw B Remove the dust protection plate and take out the pressure ring and seal Push the cable 24 36 mm through the pressure screw pressure ring gasket and enclosure If necessary increase the internal diameter of the seal by trimming it to match the cable diameter Strip the insulation from the cable see figure a b Connection mm mm cross section mm 2 80 17 2 5 16 09290T00 NOTICE amp On the connection side the contact pin carrier is marked with Abisolation insulation removed next to the earth connection symbol The indentation below indicates the correct stripping length Connect the cable connection cross section 2 5 16 mm to the plug insert The stripped cable ends must be pushed fully underneath the clamping plate Align the cable such that the terminals are not under strain Mount the strain relief D Fasten the plug insert in the enclosure such that key and guiding groove E match Press the seal into the enclosure prestamped side pointing inwards Place the pressure ring on the seal Tighten the pressure scr2. _ Instructions Sal SolConeX Plug ConeX 63 A gt 8579 12 Contents 1 2 1 2 2 2 3 Contents 1 COMES paver 2 2 General Informati n EE EE 2 eg KE naar Runen EN 2 2 2 Operating Instructions Information 2 44444444444444H0nn00nnnnnH ann Hann nn nn nnannnnn 2 2 3 Conformity to Standards and Regulations sssrsnnnnnnnnnn nennen 2 3 MLE Used cn een ea 3 4 General Safety Instructions aussen o oonnnnnnnn rnnr rnrn nereeeer ereere re rrnn nanna 3 4 1 Operating Instructions Storage 0c ccccccceceeeeeccecsecceecte tees ectieeeeeeeeeseeeeeeeneennenenes 3 4 2 Alterations and Modifications rrrrrrrornnnnnnnnnnnrrrnvrrnnnnnnnnnnnnnnennnnnrererererennnnnnnnrnnnn 4 4 3 Sp cial Versions ae ee u ee 4 5 intended USE LARS 4 6 Eeg 1110 GR EE NE E E ar eaire 4 6 1 Arrangement of Contacts and Terminal Marking rrvrnnnnnnnnnnnnnnnnrnnnnnnrnnrnnnnnnnnnnr 5 7 Tre and Storage are 5 8 installation RE EE DE EE 6 8 1 Dimensional Data Fastening Dimensions rrnrrrrrvrnnnnnnnnnnnenennnnnnrrrrerrrrnnnnnnnnrnnnn 6 8 2 Installation and Operating Position orrnnnnnnnnrrrrrvrrrrnnnnnnnnvnnnnnnnnnrnrrnrrrrrnnnnnnnnrnnnn 6 83 Electrical CONECO sense eier 6 8 4 COMET una ee ae 7 9 Putting Into SEVICE EEE EEE E oeiia ED Ds eban Danii 8 10 Maintenance Overhaul and Repair rrrnrnnnrrnnnnnnnnnrrnvrnnnnnnrrnnnrnnnnnrrrrnnnnnsnsnrrnnnnnnn 8 10 1 Short circuit in the Main Cir
3. 4 3 Special Versions In case of additional different order options special versions may differ from the description given here Intended Use The plugs 8579 12 are explosion protected equipment certified for use in hazardous areas Zones 1 2 and 21 22 The devices connect portable and fixed electrical equipment as well as cables and circuits in hazardous areas The plugs can be used with the following sockets 8579 11 Switch socket 8579 31 Switch socket Industrial type sockets according to CEE standard Technical Data Version Explosion protection Global IECEx Gas and dust Europe ATEX Gas and dust Electrical data Rated operational voltage Rated operational current Rated insulation voltage Ambient conditions Ambient temperature Mechanical data Enclosure material Degree of protection Assembly Installation Connection terminal Connection cross section Tightening torque Cable entry SolConeX Plug 63 A 8579 12 8579 12 IECEx PTB 06 0020 Ex d e IIC Ex tD A21 IP66 PTB 01 ATEX 1150 Il 2 G Exd e IIC Il 2 D Ex tD A21 IP66 max 690 V 63 A gt 100 Hz 50 A max 690 V see Explosion protection data 8579 11 or 8579 31 polyamide IP66 acc to IEC EN 60529 2 5 16 mm max 2 Nm 24 36 mm cable diameter 153237 8579606300 2013 12 16 BA00 IIl en 06 Transport and Storage 6 1 Arrangement of Contacts and Terminal Marking View from the front The illustrations sh
4. ating instructions enclosed in this delivery and the operating instructions of the equipment to be connected Z WARNING Use the devices only for their intended purpose We cannot be held liable for damage caused by an incorrect or unauthorized use or by non observance of these operating instructions Use the device only if it is undamaged gt WARNING Any unauthorized work on the device is prohibited Installation maintenance overhaul and repair may only be carried out by gt appropriately authorized and trained personnel Observe the following information during installation and operation Any damage can invalidate the explosion protection National and local safety regulations National and local accident prevention regulations National and local assembly and installation regulations Generally recognized technical regulations Safety instructions in these operating instructions Characteristic values and rated operating conditions on the rating and data plates Additional instruction plates fixed directly to the device 153237 8579606300 SolConeX Plug 63 A 3 2013 12 16 BA00 IIl en 06 8579 12 Intended Use 4 2 Alterations and Modifications A WARNING Alterations and modifications to the device are not permitted We shall not accept any liability or warranty obligations for damage resulting from alterations and modifications
5. bsatz 3 2004 108 EC EMC Directive Not applicable according to article 1 paragraph 3 2004 108 CE Directive CEM Non applicable selon l article 1 paragraphe 3 Spezifische Merkmale und Bedingungen fiir den Einbau siehe Betriebsanleitung Specific characteristics and how to incorporate see operating instructions Caract ristiques et conditions sp cifiques pour l installation voir le mode d emploi Waldenburg 2014 09 19 Ort und Datum Steffen Buhl J P R ckgauer J Place and date Leiter Entwicklung Schaltger te Leiter Qualit tsmanagement Lieu et date Director R amp D Switchgear Director Quality Management Directeur R amp D Appareillage Directeur Assurance de Qualit F 4174 601 01 2011 STMZ 8579601020 02
6. cuit une day sencescueureceyessisceeawendenens 9 I ENN 9 12 Deponien RR es 9 13 Accessories and Spare Parts ans ee 9 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Tel 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Operating Instructions Information ID No 153237 8579606300 Publication Code 2013 12 16 BA00 IIl en 06 Conformity to Standards and Regulations The conformity to the standards and regulations is specified in the corresponding certificates and declarations of the manufacturer e g EC Declaration of Conformity These documents are available for download on the internet page www stahl ex com SolConeX Plug 63 A 153237 8579606300 8579 12 2013 12 16 BA00 Ill en 06 3 4 1 Symbols Used Symbols Used Safety instructions Non observance can result in damage to equipment serious injuries or death The safety instructions contained in these operating instructions and affixed to the device must be observed Warning symbol Danger due to explosive atmosphere Warning symbol Danger due to live parts PP gt Notice This symbol marks important additional information tips and recommendations General Safety Instructions Operating Instructions Storage Read carefully these operating instructions and store them near the installation place For correct operation please observe all other oper
7. ew B Secure the pressure screw with the clamp C 153237 8579606300 SolConeX Plug 63 A 7 2013 12 16 BA00 IIl en 06 8579 12 Putting into Service 9 10 Putting into Service Before commissioning ensure that no components are damaged the device has been installed according to regulations there are no foreign bodies inside the device all screws and nuts have been firmly tightened all wires have been inserted correctly the prescribed tightening torques have been observed connection has been made correctly the bayonet lock is tightened correctly Z WARNING Do not damage the plug pin surface Excessive tightening of the components can impair the degree of protection A WARNING The plug may only be used when fully mounted If not fully mounted the plug must not be used A A Maintenance Overhaul and Repair Consult the relevant national regulations to determine the type and extent of inspections Plan the intervals so that any defects in the equipment which may be anticipated are promptly detected Z WARNING Risk of electric shock A Before opening the device disconnect it from the power supply The following details must be checked during maintenance X Cables are held securely in place X Compliance with the permitted temperatures according to IEC EN 60079 X Damage to the enclosure and seals X Chec
8. k if screws and nuts are tight NOTICE 8 To avoid corrosion the plug must be pulled regularly Maintenance If required clean plug pins After 1000 mating cycles lubrication after previous cleaning with the lubricating oil KLUBERALFA KRA 3 730 is recommended NOTICE C lltis not allowed to use lubricating greases based on mineral oils SolConeX Plug 63 A 153237 8579606300 8579 12 2013 12 16 BA00 III en 06 Cleaning 10 1 Short circuit in the Main Circuit Z WARNING Danger caused by a short circuit in the main circuit The functioning of the plug must always be checked after any system short circuit 11 Cleaning The device may only be cleaned with a damp cloth 12 Disposal Observe the national waste disposal regulations 13 Accessories and Spare Parts A WARNING A If no original components are used explosion protection is no longer guaranteed Use only original R STAHL accessories and spare parts Description Designation Protective cap protects the plug pins from pollution 153261 153237 8579606300 SolConeX Plug 63 A 9 2013 12 16 BA00 IIl en 06 8579 12 Accessories and Spare Parts 10 SolConeX Plug 63 A 153237 8579606300 8579 12 2013 12 16 BA00 III en 06 Accessories and Spare Parts 153237 8579606300 SolConeX Plug 63 A 11 2013 12 16 BA00 IIl en 06 8579 12 EG Konformitat
9. ort and storage are only permitted in the original packaging The devices must be stored in a dry place and vibration free SolConeX Plug 63 A 5 8579 12 Installation 8 Installation 8 1 Dimensional Data Fastening Dimensions Dimensional drawings all dimensions in mm subject to alterations D mm A 260 B 84 C 69 5 D 112 04511E00 8 2 Installation and Operating Position With the plug inserted the operating position is optional When unplugged the plug should be suspended with the contact pins pointing downward NOTICE 8 A suitable protective cap protects the plug pins from pollution Protective cap see Accessories and Spare Parts Art no 153261 8 3 Electrical Connection The information given in chapter Technical Data must be observed The conductor connection must be made with particular care The conductor insulation must reach to the clamping points Do not damage the conductor nicking when removing the insulation Select suitable cables to be used and appropriate way of leading them to ensure that the maximum permitted conductor temperature and the maximum permitted surface temperature is not exceeded NOTICE 8 Always connect the protective conductor SolConeX Plug 63 A 153237 8579606300 8579 12 2013 12 16 BA00 III en 06 Installation 8 4 Connection Z WARNING Ensure correct conductor connection
10. ow the 6 h position 06556E00 06555E00 3P PE 3P N PE No of poles Frequency Rated operational voltage Colour code Position of the earth contact 3P PE 50 and 60 Hz 100 130 V yellow 4h 200 250 V blue 9h 380 415 V red 6h 60 Hz 440 460 V 1 red 11h 50 and 60 Hz 480 500 V black Th 600 690 V black 5h after isolating transformer 4 12h 50 Hz 380 V 2 red 3h 60 Hz 440 v 2 100 300 Hz gt 50V green 10h 3 gt 300 500 Hz gt 50V green 2h 3P N PE 50 and 60 Hz 57 100 75 130 V yellow 4h 120 208 144 250 V blue 9h 200 346 240 415 V red 6h 277 480 288 500 V black Th 347 600 400 690 V black 5h 60 Hz 250 440 265 460 V red 11h 50 Hz 220 380 V 2 red 3h 60 Hz 250 440 V 2 100 300 Hz gt 50V green 10h gt 300 500 Hz gt 50V green 2h Any no of poles All nominal operating voltages and or frequencies not covered by other 1h arrangements 153237 8579606300 2013 12 16 BA00 IIl en 06 Colour code and arrangement of the earthing contact relative to the polarizing slot for different voltages and frequencies according to IEC EN 60309 2 1 Mainly for ship installations 2 Only for refrigerated containers according to ISO standards 3 Not standardized but recommended preferred position 4 Colour code in accordance with voltage colour code Transport and Storage Transp
11. serklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Steckvorrichtung that the product Plug and socket que le produit Prise de courant Typ en type s type s 8579 12 8579 31 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the following directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 1 2007 94 9 CE Directive ATEX EN 60079 7 2007 EN 60079 11 2012 EN 60079 31 2009 Kennzeichnung marking marquage II 2 G Ex d e IIC T6 T5 T4 Gb x 1126 Ex d e ib IIC T6 T5 T4 Gb CE 0158 Il 2 D Ex tb IIIC T60 C T105 C Db EG Baumusterpriifbescheinigung PTB 03 ATEX 1227 EC Type Examination Certificate Physikalisch Technische Bundesanstalt Attestation d examen CE de type Bundesallee 100 38116 Braunschweig Germany NB0102 Produktnormen nach Niederspannungsrichtlinie EN 60309 1 1999 A1 2007 A2 2012 Product standards according to Low Voltage Directive EN 60309 2 1999 A1 2007 A2 2012 Normes des produit pour la Directive Basse Tension EN 60309 4 2007 A1 2012 2004 108 EG EMV Richtlinie Nicht zutreffend nach Artikel 1 A
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