Original: german 14.02.2014 installatiOn and Operating instructiOns
Contents
1. legally binding signature Managing partners Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de z E Original german 14 02 2014 E aiaei PEE ZIMMER INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF SW group DDOC00190 gb 1012 01 a S SUD 13 Technical data Series GEP9000 A EP 8NOZNE B GEP9OOZNO B GEP9004NC B Installation position user defined user defined GEP9004NO B user defined GEPOOOANC B GEP9OO4NO B user defined user defined user defined SSAC lt 20 lt 20 lt 30 lt 30 Pulse time 98 ms A ff Pulse time gt ms e ooo 10 Approval EE E Raw material information S S hard coated Al alloy anodized Forces and moments Mx Mr My sr gt FA f Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de 62. of gripper jaws are mentioned under point 13 according to its technical data Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de 1 z E Original german 14 02 2014 E aiaei PEE cline ZIMMER INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF SW group DDOC00190 gb 1012 a 6 Start up 6 1 Drive For the application of the gripper power supply is needed at input 3 and 8 OV and as well as input 6 24VDC 5A Input 1 DIR serves as control input of the gripper It can be opened and closed with regard to this control unit The input signal 1 DIR has to be activated as long as a reverse movement of gripper jaws is needed Current consumption during the procedure of gripper jaws is around lt 5A During stand by mode current consumption of gripper is around 0 02A PIN Colour Function Description Cables KEN white DR IN control input gripper open close 24VDC lt q lt I white DIR OUT message gripper closed 2 ond ge gripp 2 Power supply OVDC E teached position OUT message work piece gripped 4 i I grey opened 6 l 7 i 8 I green OV I yellow teached pos pink 24V 5A 6 pink 24VDC Power supply 24VDC SA blue teach adjust teach adjust IN programming J I e red GND Power supply VDC Le 6 2 Plan of procedures NC version 24V input 1 DIR power consumption gt positio
3. signal 24V be interrupted during the running procedure the new end positions are not saved in the internal control unit The feedback of the end positions is given via output 2 closed and 5 opened This status is visualized at the gripper via LED display 10 3 LED display 10 4 Status table E yl There is no signal during current feed of coil and until stabilization of position Condition teached teached closed position position opened closed programmed grip position teached position Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF Sw group DDOC00190 gb 1012 a z a Original german 14 02 2014 E aiiai DEE E ZIMMER 11 Declaration of incorporation according to EU directive 2006 42 EG on machines annex II 1 B Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 5 D 77866 Rheinau We hereby state that the below mentioned imperfect machines Type designation Grippers electrical Type of designation GEP9002NC B GEP9002NO B GEP9004NC B GEP9004NO B are in accordance with essential requirements on machine directive 2006 42 EG Nr 1 1 2 Nr 1 1 3 Nr 1 1 5 Nr 1 3 2 Nr 1 3 4 Nr 1 3 7 Nr 1 5 3 Nr 1 5 4 Nr 1 5 8 Nr 1 6 4 Nr 1 7 1 Nr 1 7 4 Furthermore we declare that all special technical data is according to directive s annex VII p
4. a a z a Original german 14 02 2014 E aiiai eche ZIMMER INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF SW group DDOC00190 gb 1012 a 1 Other valid documentation i Following documents are available at our website Only current documents are valid at our website e Catalogue drawings performance data information on accessories etc e General terms and conditions Information about warranty 2 Intended use Gripper can only be used in mint condition with original accessories unauthorized alterations are excluded from manufacturer s liability and it has to be within its defined parameters Zimmer GmbH doesn t accept liability for any possible damages if intended use isn t considered Gripper has exclusively been designed for electric application of a supply voltage of 24V The gripper can be applied for limited gripping handling and holding in enclosed spaces It is not suitable for clamping work pieces during processing and for direct interaction with perishable products 3 Function A current impulse can set the integrated drive of the plunger coil in motion Generated travelling distance is transferred to gripper jaws via kinematics and results in lifting NC is suitable for exterior gripping gt lt and NO is suitable for interior gripping lt gt 4 Staff qualification Assembling start up and maintenance can only be carried out by trained staff It is essential that these people should
5. art B We undertake to transfer electronically specific data about incomplete machines by our documentation department due to reasoned statements of the institution for market surveillance The incomplete machine can only be commissioned if the machine or plant in which the incomplete machine is installed is according to machine requirements of EU 2006 42 EG and if the EC Declaration of Conformity is issued according to annex I 1A Authorized person for compiling relevant f l technical data Wa Du L S Kurt Ross See address of manufacturer Ettlingen 22 10 2013 Martin Zimmer First name urname Address Date and place for issuing legally binding signature Managing partners 12 Declaration of Conformity according to EU directive 2004 108 EG on Electro magnetic Compatibility EMC Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 5 D 77866 Rheinau We hereby state that the products mentioned below Type designation Grippers electrical Type of designation GEP9002NC B GEP9002NO B GEP9004NC B GEP9004NO B are in accordance with following norms and normative documents of the EMV directives 2004 108 EG EN 61000 6 2 2005 Electro magnetic Compatibility EMC part 6 2 generic standards immunity industrial sector EN 61000 6 4 2007 Electro magnetic Compatibility EMC part 6 4 generic standard transient emissions industrial sector Vs hu 4 i Ettlingen 22 10 2013 Martin Zimmer Date and place for issuing
6. current defect no current in coil malfunctioning and voltage has to be checked Gripper has to be send LED display blinks Y 4 X in for inspection INM Voltage out of range Electric power supply Supply cable has to be checked on error Aligned current LED display blinks Q Q O malfunctioning and voltage has to be checked Gripper has to be send ee in for inspection lt gt gt lt gt lt Programmed gripper position Work piece tolerance out of Position of gripper has to be programmed once again cannot be identified yy requested range Y LED display blinks 2 Gripper jaws have to be clamped Re lubricate A pe Check evenness of mounting surface Adjust length of gripper jaws Grip force is not reached Spring fracture Gripper has to be send in for inspection Dirt deficient lubrification Clean guide and re lubricate Gripper jaws do not move Electric power supply Supply cable has to be checked on defects malfunctioning Aligned current and voltage has to be checked Damage of one or more Gripper has to be send in for inspection functional parts due to overload Spring fracture Gripper has to be send in for inspection Signals in end position end position lies out of the pre set Calibration of the end positions via automatic running are not displayed range procedure Supply cable defective Supply cable has to be changed Integrated hall sensor defective Gripper has to be send in for inspection 8 3 Status table i The
7. have read and understood the assembly instructions and handbook 5 Assembly 5 1 Information about possible dangers when installing the gripper Bevore carrying out assembly installation and maintenance work always switch off the power supply to the i ATTENTION While ignoring system failure can be caused by gripper electronics 5 2 Assembly gripper Gripper can be assembled on several sides according to its mounting surface specifications on evenness For assembling the gripper following work steps have to be conducted e Cylinder pins have to be inserted in fit feature of the gripper e Gripper has to be positioned by means of cylinder pins on the surface e Gripper has to be fastened with cylinder head screws of property class 8 8 e upply cable KAG1000B8 plug straight or KAW1000B8 plug angle has to be assembled Data for evenness tightening torque and screw diameter are mentioned under point 13 according to its technical data 5 3 Assembly gripper jaws Before assembling gripper jaws weight and length has to be checked with regard to its selected gripper type For assembling gripper jaws following work steps have to be conducted e Centre sleeves have to be inserted in fit feature of gripper jaws e Gripper jaws have to be positioned by means of centre sleeves on gripper jaws e Gripper jaws have to be fastened with cylinder head screws of property class 8 8 Data for tightening torque screw diameter maximum weight and length
8. n of the gripper 6 3 Plan of procedures NO version 24V input 1 DIR power consumption position of the gripper ied 7 Maintenance 7 1 Maintenance intervals Maintenance intervals of 30 million cycles can be decreased in following situations e dirty environment e if gripper is not used according to its performance data and according to its regulations Gripper has to be greased with following lubricant This is an essential part of regular maintenance e mechanics Molykote BR2plus 7 2 Dissemble gripper Itis recommended to maintain all products by Zimmer GmbH repair s service If gripper is assembled or dissembled unauthorized complications may come up due to the fact that special assembling fixtures are required Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de 2 z a Original german 14 02 2014 Se tati sede ZIMMER INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF SW group DDOC00190 gb 1012 a 8 Troubleshooting 8 1 LED display 8 2 Fault diagnosis Temperature out of range Adaptor plate is manufactured ofa Heat conduction of adaptor plate can be altered by LED display blinks Pi material with less thermal improving materials IN conductivity Ambient temperature too high Sufficient air ventilation is essential Positioning of sensor Electric power supply Supply cable has to be checked on error Aligned
9. re is no signal during current feed of coil and until stabilization of position Condition opened teached teached closed position position Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Tel 0 49 7844 9138 0 Fax 0 49 7844 9138 80 www zimmer group de z E Original german 14 02 2014 E abiat eche ZIMMER INSTALLATION AND OPERATING INSTRUCTIONS SWIVEL UNITS MFS SF SW group DDOC00190 gb 1012 a 9 Accessory scope of delivery O The function of the gripper is not guaranteed while using non authorized accessories of Zimmer GmbH dllessories of Zimmer GmbH are particularly tailored to every gripper Optional accessories can be found at www zimmer group de 10 Sensor technology 10 1 Detection of the intermediate position The intermediate position also called workpiece gripped can be programmed freely For this purpose a signal 24V is fed in the input 7 teach adjust for maximum 3 seconds The feedback to the process is given via output 4 teached position This status is visualized at the gripper via LED display 10 2 Detection of the end positions The end position sensing of the gripper is preset by manufacturer On request the end positions can be reset with the help of an automatically running procedure For this purpose at input 7 teach adjust a signal 24V has to be fed in for at least 10 seconds After 3 seconds the procedure will start and ends after 20 gripping cycles Should the
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