Operating Instructions
Contents
1. 13 3 Technical EE 15 3 1 Weights and 2 2 5 1 1 1 15 ET 17 3 3 ee wi 17 4 Arrangement and function 18 Arrangement ea a nee 18 4 2 Plate anne an eet 19 4 3 FURCHON 19 AA Accessories ee are a 21 441 Serwo motot controlen eiaei Ran 21 BEE 21 BEE 21 AAA el LEE 22 5 Transport Packing and Storing 23 inne CNC Technik E Cl Machine HIGH Z 400 720 S 5 1 PANS POM 23 9 2 DSL INSU 23 5 3 inspectio 24 DA Le EE 24 ID SONG Een 24 6 Installation and beginning of 25 6 1 Before Installation ee ein lan 25 6 2 installation of the CNC Milling Machine 25 6 2 1 Place of installation cken alas Altea 26 6 2 2 Screw clamping torque 26 6 2 3 Temperature of Surrounding 2 22 2 21 1 2 102 00 1 nn nnnnnnnnnnnneen 26 6 3 Re mia 26 6 amp EMERGENEGY S TOP nn 27 6 52. 29 Operating Personnel 12 28 Characteristics 15 Operation Een 28 29 Clamping of Working Pieces 28 Operational Safety 10 Composition Configuration 16 rege S Connection of the Stepping Motors 25 Operating 6 Connection of the Stepping Motor Control P ere 25 PACKING i 25 Place of Installation 22 Copyright Protection 7 Protection Equipment 11 D Protection Glasses 11 REI Te 11 13 Protection 11 Disturbances na ersehen 35 Q E Qualified Expert Personnel 12 31 551569 11 5 EE ee STOP pleas ae Screw Clamping Torque 23 F EEN ee dean ines 9 31 FUNCION 16 17 Stepping 15 Stepping Motor 19 15 Spas rel ee ets GE SEI 21 Symbol 6 Installation o e 22 24 Systemi Control Assuanin 12 S T IC el 7 Ta 14 M ee reinen 19 26 Maintenance sites 31 20 d CNC Technik Machine HIGH Z 5 400 5 720 Transport Inspection
3. 20 Working Clothes 11 U Working Plate u 26 Temperature of surrounding area 23 28 Working Desk une 19 2 KE 7 14 e 19 Waste 21 41
4. 2 2 ie 27 6 5 1 Connection of the Servo 1 1 1 101 1404 27 6 5 2 Connection of the servo motor 28 6 5 3 Connection of betoole tenerne nnne ennenen nenne 28 6 6 Working Desk cheat 29 6 7 Assembly ofthe tools EE 29 6 8 Beginning of operation 30 EE 31 K Personnel 31 7 2 Temperature of surrounding een 31 7 3 Clamping of Working Me 31 7 2 Operating Contool ande 31 7 5 Operation of the 32 7 0 Exchange of rn ee 32 Tl Accessoy Le le EE Ai 32 AE 34 anne 34 1572 TE 35 8 3 Maintenance ae Rai ein 36 8 4 Maintenance works 36 8 5 Measurements after maintenance works 37 CNC Technik CNC Milling Machine HIGH Z S 400 S 720 S a 1000 9 DIStUPDANC ES 38 9 1 Steps to be taken in case 38 Bd 38 10 Spare par S VREREARERRERERRENEERSERERENEREEEFEREERRERTERSEEEREEREERRELTEFELTERELTRTHRTERFENTLRTRTERTRTERTELERTTRLSTELEERRSTENSTRELTE CNC Techni
5. 2 3 Appropriate Use The manufacturer only ensures the operational liability when the machine is used appropriately and in accordance with the operating instructions Among appropriate use also counts the observance to instructions regarding the assembly operation maintenance and cleaning Every use other than that is forbidden and is defined as not appropriate Every entitlement to damages against the manufacturer and or his representatives because of inappropriate use will be excluded The operating company alone is liable for all damages arising from inappropriate use The machine is implemented in a plant and has no separate control There is no operating personnel necessary during operation The operating company is obliged to install the adequate safety installations making it possible to stop the machine immediately in case of danger or disturbance 2 4 Operational Safety Danger to persons and or to the machine can be avoided by the observance to the operational safety instructions Non observance to the operational safety instructions may cause damages to persons and objects by mechanical or electric impacts or the breakdown of the machine Non observance to the operational safety instructions leads to loss of every damage claim 2 5 Personal Protection Equipment As a basic principle persons have to wear the following items while working at the machine tight working clothes low tensile strength no loos
6. AN Observe the operating instructions of the components optional accessory 32 B ea CNC Milling Machine HIGH Z S 400 S 720 S 1000 Operation The operation of the optional accessories software stepping motor control tools have to be executed according to the respective operating instructions 33 CNC Technik e Machine HIGH Z S 400 S 720 S Maintenance 8 Maintenance 8 1 Security Assembly servicing maintenance and cleaning works are only allowed to be executed by qualified expert personnel which has been qualified for this job Among qualified expert personnel counts who can judge the works at the machine and recognise possibly occurring dangers based on his qualification knowledge and experience as well as the knowledge of the currently valid regulations A WARNING Danger of injury In case of inappropriate use of the machine the danger of serious dangers to persons or objects exists Maintenance and cleaning works are therefore only allowed to be done by qualified expert personnel or personnel specially qualified for the job A WARNING Works at the machine are only allowed during standstill times of the machine and plant Therefore before works at the machine or plant switch it off and save it against restart During all works regarding the operation assembly and maintenance the necessary measures of protection and switch off procedures d
7. Avoid mechanical agitation Storing temperature 15 to 25 C Relative air humidity max 60 During longer lasting storage gt 3 months please check regularly general condition of all machine parts as well as the packing If necessary repair or modernise the preservation a CNC Milling Machine HIGH Z S 400 S 720 S 2 1000 Installation and beginning of operation 6 Installation and beginning of operation 6 1 Before Installation Please check the machine of completeness and technically faultless condition A WARNING Danger of injury Incomplete faulty or damages machines may lead to serious injuries and or damages to objects Only assemble fully functioning parts and components Before assembly of the machine please observe Before starting please provide for sufficient space for the assembly works Attention at sharp edged parts Danger of injury Observe cleanliness tidiness at place of assembly Loosely stapled spread parts and tools are possible sources of accidents Components have to be assembled appropriately Faulty fixed components fall down or tumble and cause serious injuries 6 2 installation of the CNC Milling Machine A WARNING Danger of injury Inappropriate assembly may lead to serious injuries and or damages to objects Installation of machine only by qualified expert personnel under observance to the security regulations Observe weights and measurement
8. ion 1000 Arrangement and function 4 2 Name Plate The name plate 1 is fixed to the frame see illustration The name plate contains the following details Manufacturer Type Marking Serial No Year of Manufacture Illustration No 4 Place of Name Plate 4 3 Function The CNC Milling Machine may be used as milling machine engraving machine or cutting plotter The following material may be machined plastics wood Non ferric metal e g aluminium messing etc The CNC Milling Machine is also applicable for drilling of blanks isolation mill Cutting of plastic films The CNC Milling Machine alone is still not functional For the operation as a milling machine engraving machine or cutting plotter the following components are additionally necessary Software which has to be loaded into Standard PC and this way becomes all purpose stepping motor NC control e g CNC Profi PC NC Control for energising the stepping motors 4 Channel control Tool for machining of the materials work pieces e g milling motors knife holder etc The components are available as optional accessory see section Accessories DSP noca TION The CNC Milling Machine is arranged within a plant That means that only after fitting out with software control and tools the CNC Milling Machine can be operated The operating company is responsible for secure operation of it 19 D
9. CNC Technik CNC Milling Machine HIGH Z S 400 S 720 S MIHE 1000 Arrangement and function rnaner we Illustration No 5 CNC Milling Machine The drawings or texts are created in a design graphic program e g CorelDraw CAD Program etc and stored in HPGL data format These files are transferred to the CNC Software PC NC optional accessory In this software all settings e g Verfahrgeschwindigkeiten scale sequence of milling dipping depth of tools etc for the further procedure These dates are sent to the respective stepping motor of the CNC Milling Machine by the stepping motor control A transfer from a turning into a linear movement is effected by the stepping motors and the trapezium spindle over the linear guide ways For the X direction stepping motors 1 and 3 and trapezium spindles 2 and 4 For the Y direction stepping motor 5 and trapezium spindle 6 the Z direction stepping motor 7 and trapezium spindle 8 20 Illustration No 6 and Z direction ZE CNC Milling Machine HIGH Z 400 720 Arrangement and function 4 4 Accessories optional The accessories listed hereafter are only a small choice and are optional Please ask manufacturer for further accessories 1 CNC Software PC NC comes with the machine separate operating instructions 2 Stepping motor control separate operating instructions 3 working desk
10. Load Weight of he CNC Milling Machine without accessories 24kg HIGH Z 400 32kg HIGH Z S 720 41kg HIGH Z S 1000 Please only use appropriate means of transportation and hoisting means for the transport of the CNC milling machine Please only grip at frame 5 2 Safety instructions A WARNING Danger of injury During lifting swivelling and lowering the danger of injury exists by falling objects The machine may be damaged or destroyed by inappropriate transport Therefore the following safety instructions have to be paid attention to only use permitted hoisting devices and slinging means with sufficient lifting capacity only fasten machine at designated suspension points NOT at preceding machine parts or at eyes of attached machine parts Pay attention to a safe fitting of the slinging means Ropes and belts have to be equipped with snap hooks Use slightly ripped ropes or defective ropes Do NOT fasten ropes and belts at sharp edges do not knot or swivel While attaching keep in mind the centre of gravity of the machine Do not lift swivel or lower load above the heads of persons Always move the machine with highest attention and accuracy A WARNING Danger to life Schwebende Lasten k nnen herab fallen und zu schweren Verletzungen f hren Beim Transport mit Hebezeugen nicht unter schwebende Lasten treten 23 CNC Technik Machine HIGH Z S 400 5 720 S T
11. Z S 400 5 720 S General We reserve the right of application of the industrial property rights 1 6 Waste Disposal Preservatives cleaning supplies have to be disposed according to the current environment protection law Lubricants to be disposed according to the current environment protection law a CNC Milling Machine HIGH Z S 400 S 720 S 1000 Security 2 Security This section gives an overview about all important safety aspects Additionally the individual chapters show precise safety instructions and are marked with symbols Further more pictograms and signs on the machine have to be observed and have to be kept in readable condition permanently The observance to all safety instructions enables the personnel to work under optimum protection against dangers and ensures a safe and trouble free operation of the machine 2 1 General The machine is reliable in accordance with the current technical regulations However the machine may arouse dangers in case it is operated by unqualified personnel or in case of improper use or in case of inappropriate use Each person being instructed to work at or with the machine has to read and understand the operating instructions first This also applies in case the respective person has already worked with a similar machine or has been qualified by the manufacturer The knowledge of the content of the operating instructions is a pre co
12. all works at the electric part of the machine No safety installations have to be deleted or to be put out of operation by any amendments 2 6 2 Equipment with knife holder The machine is working with sharp blades 11 CNC Technik a Machine HIGH Z S 400 5 720 S Security 12 A WARNING Danger of injury Sharp blades may cause injuries to skin Therefore protection gloves have to be worn while working at the machine 2 7 EMERGENCY STOP button The machine is implemented in a plant and has no separate control The operating company is obliged to provide for an installation of an EMERGENCY STOP button in accordance with the current rules for accident prevention The operating staff has to be instructed about the location and functioning of the EMERGENCY STOP button by the operating company 2 8 System Control The machine is implemented in a plant and has no separate control The operating company is obliged to install the right safety installations in accordance with the current regulations for accident prevention In this connection the following items have to be observed In case of loss of power the machine control has to cut all electric lines After power fail restart the machine has to function smoothly again without showing any deviations from normal operation The control of the machine has to determine immediately a short circuit an has to cut immediately all lines Safe
13. diverse executions available 4 Tool diverse tools available 5 Z Kit not shown in Illustration No 7 6 Glaskit for engraving glas and Materials like stone not shown in illustration No 7 Illustration No 7 Optional Accessories 4 4 1 Servo motor control Micro Step control 4 channel 0 5 to 2 1A separate operating instructions Micro Steo control 5 channel 0 5 to 2 1A separate operation instructions 4 4 2 Working Desks 3 divided T Groove desk of massive anodised aluminium incl 20 self clamping Groove Stones with M6 thread Vakuum disc 4 4 3 Tool 1 Milling motor 1 2 separate operating instructions 2 holder for cutting et Es zu e of plastic films 3 Holding down clamp for engraving works not shown in Illustration Illustration No 8 Tool optional accessory No 8 21 inne CNC Technik nn Machine HIGH Z S 400 5 720 S Arrangement and function 4 4 4 Z Kit The Z Kit consists of 4 profile pieces of the length of XX mm which are screwed under the frame of the CNC Milling Machine The CNC Milling Machine therefore sticks out from the ground This makes possible a clamping and machining of working pieces in the bench vices 22 a CNC Milling Machine HIGH Z S 400 S 720 2 1000 Transport Packing and Storing 5 Transport Packing and Storing 5 1 Transport Urgently mind the weights and measurements during transport OU ATTENTION Heavy
14. maintenance works will be necessary You may see the details in the table below Interval Maintenance Works with 10 hours of operation grease the trapezium spindles e g clear machine grease 10 hours of operation oil the linear guide ways e g thin machine oil 100 hours of grease the 3 lubrication fitting e g clear machine operation grease acc to demand clean the CNC Milling Machine with a soft and from the outside dust free cloth 8 4 Maintenance works Every 10 hours of operation Oil the trapezium spindles 1 to 4 with a light oil e g sewing machine oil Illustration No 13 Trapezium Spindles Every 10 Operating hours 5 z 8 7 Oil linear guide ways 5 to 8 with light oil e g sewing machine oil Illustration No 14 Linear Guideways All other parts of the CNC Milling Machine are maintenance free 36 CNC Technik I CNC Milling Machine HIGH Z 400 5 720 S 1000 Maintenance 8 5 Measurements after maintenance works After the maintenance works have been done before switching on the machine in addition to the current security regulations the following items have to be observed Check whether all protection devices coverings and container caps having been removed before are correctly tightened again make sure that all used tools materials and other equipment have been removed from the working area again clean the working area and
15. remove possibly leaked substances e g fluids material from the working piece or similar dirt Make sure that all security devices of the machine are fully and fault free functioning again 37 CNC Technik ee o Machine HIGH Z S 400 5 720 Disturbances 9 Disturbances Disturbances at electric devices are only allowed to be solved by qualified expert personnel The same applies for disturbances affecting the mechanical areas Please inform manufacturer in case disturbances cannot be solved by the aforementioned measurements 9 1 Steps to be taken in case of disturbances In case of disturbances meaning a direct danger for persons objects and the operational security of the machine or plant the machine has to be stopped immediately with the EMERGENCY STOP button In case of minor disturbances the machine or plant has to be switched off in the normal way by the machine control In any case the operating company has to be informed immediately about the disturbance The operating company has to instruct the respective expert personnel which has to determine the nature of the disturbance and to eliminate the cause of it Before during and after the works for eliminating the disturbances the indications in chapter Maintenance have to be observed 9 2 Disturbances Nature of Disturbance Cause Steps To Do Standstill of stepping motor Overload stepping motor X Y and or Z Axis New a
16. CNC Technik Operating Instructions CNC Milling Machine HIGH Z 5 400 S 720 S 1000 Vor Beginn aller Arbeiten Betriebsanleitung lesen CNC Milling Machine HIGH Z 400 5 720 S 1000 CNC Technik Achtung Vor Inbetriebnahme Gerat auf mangelfreien Zustand und technisch einwandfreie Funktion kontrollieren H E I Z CNC Technik Nellenkath 14 D 47608 Geldern Germany Phone 49 2831 13 32 36 Fax 49 2831 13 32 37 e mail heiz cnc technik online de Internet www cnc step com Doc ID 0227 BA 2005 02 21 a CNC Milling Machine HIGH Z S 400 S 720 S 1000 A GOMGK AN EE 6 1 1 Sympol enter 6 1 2 Information to the operating instructions 2 6 ES 7 1 4 5 E 7 1 5 Copyright Protection ee 7 1 6 EH ege Eet ate 8 scenes coated tag eebe ee 9 e En EE 9 2 2 Responsibility of the Operating Company 9 2 3 NEE 10 SEELEN eet 10 2 5 Personal Protection 10 2 6 Possible dangers arising from the machine 11 2 6 1 Equipment with milling motor and or servo motor Control 11 2 6 2 Equipment with knife holder 11 2 7 EMERGENCY STOP button EE 12 28 System COMO ee 12 le Personnel EE 12 2 10 Steps to be taken in case of danger or
17. djustment i e zero points Pulse length reduction Schrittverlust Overload of stepping motor for X Axis X1 and or X2 Switch off machine Check Y Axis to Z Axis upon right angle In case of observance to right angle damage to mechanic items may occur New adjustment i e zero points Pulse length reduction Schrittverlust Overload of stepping motor for Y Axis and or Z Axis New adjustment i e zero points CNC Technik MIHE CNC Milling Machine HIGH Z S 400 S 720 S 1000 Spare parts 10 Spare parts Please urgently state with spare part orders type of machine Serial No Quantity exact Name Identification Required type of despatch mail freight sea air express Address for Despatch Spare part orders without the above mentioned information cannot be taken into consideration Should the information regarding type of despatch be missing despatch will be effected according to discretion of supplier 39 CNC Technik CNC Milling Machine HIGH Z S 400 720 S 40 1000 Maintenance Plan 33 Accessories 19 30 Maintenance 33 13 EE eeng S Appropriate Use 10 Name nn 17 Beginning of Operation 22 27 Operating 29 Change of
18. e of Surrounding area During operation of the CNC Milling Machine plant a temperature of the surrounding area of 20 25 C has to be kept Individual components have different coefficients of expansion At a temperature of the surrounding area of 20 25 C it is secured that no inaccuracy occurs during machining 7 3 Clamping of Working pieces Different working desks may be used for clamping of working pieces please also see optional accessories The Working Desk has to be adapted according to the clamping area Working Desk for HIGH Z S 400 HIGH Z S 720 HIGH Z S 1000 Length mm 730 1050 1330 Width mm 320 480 640 Clamping of flat and complex working pieces Fasten an MDF board medium dense fibre board on the base plate mill it over and fix the working pieces at it e g with threaded insert for wood and with mounting link Clamping of flat material or of material for engraving Fasten an MDF board medium dense fibre board on the base plate and on it a plastic laminated board Use a holding down clamp for engraving works optional accessory This was it can be achieved that the engraving material always lays smoothly on the base and different engraving depths can be avoided 7 4 Operating control This CNC Milling Machine has no separate operating control Operation will be effected by the software and control or by the tool Regarding the operation of these components optional accessory pleas
19. e pay attention to the respective operating instructions 31 CNC Technik Machine HIGH Z S 400 5 720 S Operation 7 5 Operation of the Plant For the operation no special CNC programming knowledge is necessary The CNC Software PC NC and the stepping motor control assume the control of the operation i e the operating process see the respective operating instructions In order to achieve a durable economic life of the mechanical components the max express speed should be not higher than 80 of the stated figures see section Characteristics A WARNING Danger of injury Urgently observe that no parts of the body come into the danger zone of the CNC Milling Machine at any time Save the working area from unintended access to persons The CNC Milling Machine and the tools may start unexpectedly change their direction or stop A WARNING Danger of injury Always wear personal protection equipment protection glasses for the protection of the eyes against splashing objects protection gloves for the protection of the skin against injuries Protection Shoes for the protection against heavy objects falling down A WARNING Danger by electricity Mind the laying of the cables and the safe appliance of the plugs during operation 7 6 Exchange of the tools When exchanging the tools always switch off the main switch and make safe against restarting 7 7 Accessory optional
20. e sleeves no rings or other jewellery etc 10 a CNC Milling Machine HIGH Z S 400 S 720 S 2 1000 Security Protection Glasses for the protection of the eyes against splashing objects Protection Gloves for the protection of the skin against injuries Protection Shoes for the protection against heavy objects falling down and slipping on slippery ground Ear Protection Ear Muffs for the protection against hearing damages at a noise pressure level of above 80 db A 2 6 Possible dangers arising from the machine The machine has undergone an analysis of possible dangers arising out of the operation of the machine Its construction and execution has been updated to the current technical knowledge However a rest risk is remaining The machine shows sharp edges A WARNING Danger of injury Sharp edged body parts and sharp edges may cause injuries to skin Therefore protection gloves have to be worn 2 6 1 Equipment with milling motor and or servo motor control The machine is working under high voltage A WARNING Danger by electricity The electric energies may cause heaviest injuries In case of damages to insulation or individual parts of machine there exists the danger of life because of electricity Therefore Before maintenance cleaning and repair works the main switch has to be switched off and has to be made safe against restarting machine has to switched dead during
21. epair works urgently switch off the complete plant and make safe against restart Begin to work after complete standstill of the plant only After having finished the works and before restarting the plant it has to be checked whether all safety devices are re fixed and faultlessly functioning 8 2 Lubricants Mineral oils and lubricating grease may contain additives which may lead to detrimental impacts in certain circumstances A WARNING Danger of Toxication Lubricants are harmful to health When oil or lubricating grease gets in touch with skin skin may be damaged skin irritation inflammation allergies etc Therefore Observe instructions and security data sheets of manufacturer Avoid longer excessive and repeated contact with skin During handling with lubricating grease and care products resistant gloves always use appropriate skin protection Splashes in the eyes have to be washed away with lots of water immediately dirty skin because of lubricating grease has to be washed with water soap immediately A WARNING Danger of injury Lubricating grease spilled on the ground has to be seen as a source of danger because of slippery ground Lubricating grease on the ground has to be bound by dispersing saw dust or other oil adsorbents and has to be removed 35 us CNC Technik Machine HIGH Z 400 5 720 5 IFA Maintenance 8 3 Maintenance Plan In regular intervals
22. escribed in the operating instructions have to be observed During all interruptions of operation it has to be made sure that all necessary protecting devices are fully functioning After all works at the machine it has to be checked whether all safety devices are applied and faultless functioning Safety devices are not allowed to be bridged over or put out of function A WARNING Works at the machine have generally to be done by qualified and specially qualified personnel As a basic principle persons have to wear the following items while working at the machine tight working clothes no loose sleeves no rings or other jewellery etc Protection Glasses for the protection of the eyes against splashing objects Protection Gloves for the protection of the skin against injuries Protection Shoes for the protection against heavy objects falling down and slipping on slippery ground 34 B ea CNC Milling Machine HIGH Z S 400 S 720 S fe 1000 Maintenance A WARNING Danger by electricity Works at electric devices have to be executed by qualified expert personnel under observance of the current security regulations only Before starting of the works the main switch has to be switched off and has to be made safe against restarting A WARNUNG Danger of injury Parts of the machine which have been stopped but are further running for a certain time may cause serious injuries Before maintenance and r
23. he machine the operating company is obliged to assess differences to the current status of the safety regulations and to adjust them to the new regulations Outside the European Union the regulations valid at the place of installation and the regional regulations have to be observed inne CNC Technik Machine HIGH Z S 400 5 720 S Security In addition to the operational safety instructions mentioned in these operation instructions the generally valid safety regulations and rules for accident prevention as well as the current environment protection law have to be observed The operating company and the personnel authorized by him are responsible for the proper operation of the machine as well as the clear determinations regarding the responsibility for installation operation maintenance and cleaning of the machine The details made in the operating instructions have to be observed completely and without exceptions Further more the operating company has to make sure that an evaluation of possible dangers accordance with labour protection laws further dangers have to be determined which may occur due to particular working conditions at place of operation all further instructions and safety instructions arising out of the evaluation of possible dangers at the working places at the machine have to be stipulated in operating instructions in accordance with the regulations regarding working appliances
24. in case of accidents 14 ungen ZE CNC Milling Machine HIGH Z 400 720 1000 Technical Data 3 Technical Data 3 1 Weights and Measurements Illustration No 1 Measurements without Working Desk and Tool 2 Model 42 400 720 1000 Length mm 750 1070 1350 Width B mm 570 690 840 Height mm 550 550 550 Clamping Surface mm 730 x 380 1050 x 500 1330 x 680 Working area A mm 400 720 1000 300 420 600 2 100 110 110 Passage Height mm 100 100 100 Tool Carrier Euro Neck 1 mm 43 43 43 Weight kg 24 32 41 The tool 2 is optional accessory and not part of the CNC Milling Machine The tool has to be installed by operating company 15 CNC Milling Machine HIGH Z 400 5 720 S 1000 Technical Data CNC Technik 16 CNC Technik CNC Milling Machine HIGH Z 400 720 S 1000 Technical Data 3 2 Gear The gear for the sliding carriage is effected by 4 Stepping Motors 1 2 stepping motors for the X Axis 2 1 stepping motor for the Y Axis 3 1 stepping motor for the Z Axis motor performance 2 1A each stepping motor Steps Revolution 1600 Step with our optional available Micro Step Controller 3 3 Characteristics Illustration No 2 Stepping Motors temperature of surrounding area Model 42 400 720 1000 max Ve
25. k ee Machine HIGH Z 400 720 S MAE General 1 General 1 1 Symbol Legend In these operating instructions important security and device related indications are marked by symbols These indications have strictly to be observed in order to avoid accidents as well as damages to persons or objects A WARNING This symbol indicates dangers which could lead to impairment of health injuries irreversible physical injuries or even to death Please urgently observe the indications regarding work security and behave exceptionally cautious in these cases A WARNING Danger by electricity This symbol calls attention to dangerous situations by electricity In case of ignorance of the security indications the danger of serious injuries or of death is alert The works are allowed to be executed by qualified electricity experts only In case indications marked with this symbol ignored damage of malfunctions and or breakdown of the machine can be the consequence SP noca TIONS This symbol highlights tips and information which have to be observed in order to ensure a trouble free and efficient operation 1 2 Information to the operating instructions The operating instructions serve the personnel as an important source of information and reference book for the installation and operation of the milling machine It should enable the personnel to work appropriately and safely The pre conditi
26. ndition to protect personnel against dangers as well as to avoid mistakes and therefore to operate the machine safely and without disturbances For the avoidance of dangers and for assurance of an optimum performance no amendments are allowed to be made to the machine which have not been explicitly approved by the manufacturer All safety instruction signs and operation instructions signs at the machine have to be kept in readable condition at any time Damaged or illegible signs have to be replaced immediately The technical adjustment figures mentioned in the operating instructions have to be observed We recommend that the operating company asks for written acknowledgement from the personnel having knowledge of the content of the operating instructions 2 2 Responsibility of the Operating Company These operating instructions and the ones of the implemented components have to be stored close to the machine and have to be made accessible to the staff of installation operation maintenance and cleaning at any time The machine is only allowed to be operated in technically proper and reliable condition The safety installations have to be accessible at any time and have to be regularly checked whether they are in faultless function regularly The information made according to the operational safety are based on the regulations of the European Union valid at the time of manufacturing of the machine During the complete operating time of t
27. on and beginning of operation 6 6 Working Desk The Working Desk has to be adapted according to mounting area Working Desk for HIGH Z S 400 HIGH Z S 720 HIGH Z S 1000 Length mm 608 928 1208 Width mm 390 510 660 The Working Desk e g base plate is laid loosely onto the 10 Supporting Points 1 in the frame Please see section Operation clamping of working pieces for further possibilities Illustration No 11 Supporting Points 6 7 Assembly of the tools Put in tools Milling motor Knife Holder etc into the tool holder at the Z Slide HE Tighten the screw 1 with suitable tool 1 A WARNING Danger of injury inappropriately tightened tool may fall down or overturn and may lead to serious damages of persons and or objects Professional assembly under observance of the security regulations lllustration No 12 Tool holder at Z Slide example milling motor 29 CNC Technik Machine HIGH Z S 400 5 720 JET Installation and beginning of operation 30 6 8 Beginning of operation A WARNING Danger of injury The beginning of operation has to be done by qualified expert personnel under observance to the security regulations only To be observed before beginning of operation of machine or plant assure that no tools or other foreign substance are in the machine plant Check the machine and all other par
28. on is the knowledge of the security tips which have to be observed at the installation and the operation as well as the maintenance of the machine Therefore the operating instructions start with the chapter Security The following chapters show the further main topics for the information of the personnel In order to avoid faulty operation the operation instructions have to be stored close to the machine and have to be accessible to the personnel at any time The rules for accident prevention and the general safety regulations have urgently to be observed during operation of the machine a CNC Milling Machine HIGH Z 400 720 2 1000 General SP noca TIONS The graphical presentments in these operating instructions might deviate from the actual execution of the machine In addition to these operating instructions also those of the individual implemented components are valid The indications stated herein especially the safety regulations have to be observed 1 3 Liability and Warranty All details and indications for the operation maintenance and cleaning of the machine have been made under consideration of our knowledge and experiences collected up to now We preserve the right for technical anendments due to further development of the CNC Milling Machine Translations are also made to our best knowledge However we exclude the liability for translation errors The German version of the operation ins
29. ransport Packing and Storing 24 5 3 Transport inspection Please check the delivery immediately after receipt for completeness and possible damages caused by transport In case of externally recognisable transport damages please do not accept delivery or only under reservation Note extent of damage on transport documents delivery note of the forwarding agent Induce customer complaint Complain about hidden damages as soon as you recognise them as customer complaints can be asserted only within the currently valid time limits 5 4 Packing 7 noca TION Environmental Protection Packing materials are precious raw materials In many cases these may be used further on can be sensibly re processed and recycled In case there should exist no agreement concerning withdrawal of the packing material please separate material by size and sort and try to give away for further use or recycling Always dispose of the packing material environmentally friendly and accordance with the currently valid environment protection regulations Recycling companies may also be authorised 5 5 Storing While storing packages until assembly please always keep close and under observance of the indications made in the installation and storing labels at the outside Store packages only under following conditions Do not camp out Store dry and dust free Do not expose to aggressive media Protect from solar radiation
30. rfahrgeschwindigkeit mm min 1500 1250 1000 rapid power programmable dissolution mm 0 001875 0 001875 0 001875 repeat accuracy mm 0 03 0 03 0 03 operating temperature 20 25 20 25 20 25 17 u CNC Technik Machine HIGH Z S 400 5 720 5 Arrangement and function 18 4 Arrangement and function 4 1 Arrangement 13 Illustration No 3 Components 1 Frame X Slide Carriages X1 and X2 Z Slide Carriages 2 Linear Guide ways 820mm 11 2 Linear Guide ways 812mm Trapezium Spindle TR12x3 Trapezium Spindles TR12x3 Tool Carrier 12 Stepping Motor Z 13 Terminal Boxes for 12 Stepping Motor X1 Terminal Box for 3 Linear Guide ways 820mm Trapezium Spindle TR12x3 Miscellaneous 6 Steppping Motor X2 14 4 Connection Cables 7 Terminal Box for 6 for Stepping Motors 15 Tools optional accessory Y Slide Carriages e g Milling Motor 8 2 Linear Guide ways 20 Trapezium Spindles TR12x3 9 Stepping Motor Y 10 Terminal for 9 16 Working Desk optional accessory e g T Groove Plate The linear tracks are grinded and hardened The guide ways are executed by highly resistant Sinter floating bearings The Sinter floating bearings are maintenance free and self lubricant The trapezium spindles are provided with ball bearings They go through Nylatron nuts These Nylatron nuts are maintenance free a CNC Milling Machine HIGH Z 400 720 S
31. s during installation OI ATTENTION Heavy Load Weight of the CNC Milling Machine without accessories 24kg HIGH Z 400 32kg HIGH Z S 720 41kg HIGH Z S 1000 Please only use appropriate means of transportation and hoisting means for the transport of the CNC milling machine Please only grip at frame 25 CNC Technik Machine HIGH Z S 400 5 720 S Installation and beginning of operation 6 2 1 Place of installation CNC Milling Machine has to be assembled smooth area Thus deformations within the CNC Milling Machine can be avoided and an exact machining of the working pieces is possible By application of a Z Kit optional accessory the CNC Milling Machine can be built up a little bit off the ground This makes possible a clamping and machining of working pieces in the bench vices The CNC Milling Machine can also directly on big working pieces e g body of the dimension 1x2x3m put on A WARNING Danger of injury During attachment of the CNC Milling Machine on a working piece the CNC Milling Machine has to be secured against shifting 6 2 2 Screw clamping torque ATTENTION Do not retighten screws All screws at the CNC Milling Machine have been tightened before delivery with the respective turning moment Additional tightening leads to unintentional tensions within the CNC Milling Machine and to an inaccurate machining of the
32. s for working adolescents of the respective country have to be observed when choosing the personnel The operating company has to pay attention that no person being not authorised is working with the machine Not authorized persons e g visitors have to keep an appropriate security distance to the machine in order to avoid accidents The operating company is obliged to immediately announce amendments at the machine which affect the security of the machine 2 10 Steps to be taken in case of danger or accident In case of danger or accidents the machine has to be turned off via EMERGENCY STOP button immediately 13 inne CNC Technik Machine HIGH Z S 400 5 720 S Security This may be done either by opening a protection door provided with security switches or a protection wafer executing the EMERGENCY STOP function through opening Security devices provided with EMERGENCY STOP functions are only allowed to be activated in EMERGENCY situations The safety devices are not allowed to be used for the normal stopping of the machine Be constantly aware of accidents or fire First aid equipment ambulance box eye liquid container etc and fire extinguisher have to be kept in accessible distance The personnel has to be familiar with the handling and the location of devices for security notification of accidents as well as first aid and rescue This is to ensure the protection against dangers and optimum aid
33. se switch off the electric feed in and secure against re setting 6 5 1 Connection of the servo motors 27 us CNC Technik Machine HIGH Z S 400 5 720 S Installation and beginning of operation 28 Illustration No 10 CNC Milling Machine and Stepping motor control The stepping motors are to be connected to the stepping motors control as follows 5 Stepping motor 1 to plug in point X1 Stepping motor 2 to plug in point X2 Stepping motor 3 to plug in point Y Stepping motor 4 to plug in point 2 Afterwards the limit switch the reference switch and the EMERGENCY STOP button have to be plugged in ST Note The connections of stepping motor 1 and 2 may be exchanged between the plug in points 1 and 2 A WARNING Danger of stumbling or falling Lines and or cables laid on the ground have to be covered so that going over them will not cause any danger 6 5 2 Connection of the servo motor control The connection of the stepping motor control to the electric feed in mains supply have to be effected in accordance with the respective information of the operating instructions of the stepping motor control 6 5 3 Connection of the tools The connection of the tools to the feed in mains supply has to be effected in accordance with the respective information of the operating instructions of the tools ZE CNC Milling Machine HIGH Z 400 720 S fm 1000 Installati
34. tructions shall prevail for warranty purposes The presented texts and drawings do not necessarily correspond to the scope of delivery The drawings and graphics are not in the scale 1 1 These operating instructions have to be carefully read before start of operation The manufacturer does not bear any liability for any damages or disturbances resulting from non observance of the operation instructions It is strictly forbidden to make these operating instructions accessible to any third party non observance obliges to claim of damages 1 4 Spare Parts Please only use original spare parts of the manufacturer ATTENTION Faulty or defective spare parts of external manufacturers may lead to damages of the machine In case spare parts of external manufacturers are used all obligations of the manufacturer e g warranties service contracts etc are void without prior notice 1 5 Copyright Protection These operating instructions have to be kept confidential They have only to be used by authorized persons Third parties shall only be granted accession after written approval of manufacturer All documents are protected according to the German Copyright Act Circulating or copying of documents even only in parts as well as using and communicating the contents of those are forbidden unless explicitly differently declared Non compliance is condemnable and obliges to damage claim inne CNC Technik Machine HIGH
35. ts which have to be tight Please check all electric connections whether they are correctly assembled and tight Check conformity of electric feed in with information and connected loads of machine Check whether security devices are functioning For the beginning of operation of the machine the following steps have to be done gt under observance of all security regulations and the information in chapter 2 Security and gt under observance of the operating instructions of the components optional accessories and the advices given therein Connect the CNC Milling Machine to the stepping motor control Install software and put into operation Install Stepping motor control and put into operation Install tools and put into operation The beginning of the operation of the machine will be executed by the software Under observance of all security regulations the machine within the plant can now be operated a CNC Milling Machine HIGH Z S 400 S 720 S 1000 Operation 7 Operation 7 1 Operating Personnel During operation of the CNC Milling Machine plant dangers may occur Inappropriate operation and handling may lead to serious injuries During appliance of the CNC Milling Machine plant the regulations for accident prevention have to be observed at any time Only qualified expert personnel is allowed to operate it Access shall strictly be denied to unqualified expert personnel 7 2 Temperatur
36. ty installation of the machine have to be implemented the machine control 2 9 Operating Personnel Operation and maintenance of the machine is exclusively allowed to authorized instructed and qualified expert personnel The personnel must have knowledge of the possible dangers while working at the machine Among qualified expert personnel counts who has been informed about the instructed tasks and possible dangers in case of inappropriate use of the machine about the safety installations as well as the safety provisions Among qualified expert personnel counts who can recognize possibly occurring dangers based on his qualification knowledge and experience as well as knowledge of the regulations Should the personnel have not the necessary knowledge the respective qualification has to be made The responsibilities for operation and maintenance have to be clearly determined and complied with This is also of importance because of reasons of security as unclear defined competences may lead to disturbances Only reliable personnel is allowed to operate the machine All works affecting the security of persons the environment or the machine have to be neglected 1000 Security CNC Milling Machine HIGH Z S 400 S 720 S Persons being influenced by drugs alcohol or pharmaceuticals reducing the ability to respond are not allowed to do any work at with the machine Regarding the minimum working age the regulation
37. working pieces 6 2 3 Temperature of Surrounding Area During operation of the CNC Milling Machine machine a temperature of the surrounding area of 20 25 C has been kept Individual components have different coefficients of expansion At a temperature of the surrounding area of 20 25 C it is secured that no inaccurateness occurs during machining 6 3 Installation A WARNING Danger of injury Only qualified expert personnel is allowed to execute setting up and assembly works under observance of the current security regulations 26 CNC Milling Machine HIGH Z 400 720 S ul 1000 Installation and beginning of operation 6 4 EMERGENCY STOP button The machine is implemented in a plant and has no separate control The operating company is obliged to provide for instalment of EMERGENCY STOP buttons in accordance with the valid rules for accident prevention The operating staff has to be informed about the way of functioning of the EMERGENCY STOP button The EMERGENCY STOP button is 1 possible to connect by the plug in point ST of the stepping motor control 1 Please read the instructions from the controller for details of cabeling Illustration No 9 Stepping motor control 6 5 Electric Connection A WARNING Danger by electricity Works at electrical devices are only allowed to be done by qualified expert personnel under observance of the valid security regulations Before start of work plea
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