INSTALLATION AND OPERATING INSTRUCTIONS
Contents
1. 11 12 Sun Earth PV module family 12 Sun Earth PV module family 13 Dimensions and clamping areas eT 14 onar Goo dann e N 17 Fel Solaie dh NO mee 18 SiG SOLAR GROUP 3 O SUN EARTH Energy naturally with service Table of figures Figure 2 Figure 3 Figure 4 Figure 1 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Installation with appropriate 8 Installation appropriate insertion 5 8 Positioning of the module clamp between the module 8 MCT4 compatible plug and SOCKET osos coperta tab ce UR ES Yat brE 9 Installation example for potential 10 Dimensions and clamping areas for 125 125 72 enne eene nnne nnns nnns 14 Dimensions and clamping areas for 125 125 96 enne nennen nennen ness 14 Dimensions and clamping2. 46 N frame long side frame short side mounting holes 8 5mm x 13 5mm i A 737 Figure 6 Dimensions and clamping areas for TDB 125x125 72 P 1065 7 2 e Z 7 D 1 2 7 7 2 1 46 7 2 2 frame long side frame short side 2 2 Z 2 mounting holes 2 2 8 5 x 13 5 1 D A A A 4 A Neo LLL LL 994 Figure 7 Dimensions and clamping areas for TDB 125x125 96 P 6 all frame dimensions with a tolerance of 3 mm SiG SOLAR GROUP 14 O SUN EARTH Energy naturally with service 992 200 LLL LLL 500 741 800 40 0 35 22 frame long side frame short side mounting holes 12mm x 8 5mm ERRNO N 942 Figure 8 Dimensions and clamping areas for TPB 156x156 54 P 200 r 1000 mm 11 11 E it n sn 35 2 frame long side frame short side SS RAM yy mounting holes 12mm x 8 5mm MYY ROY 1 7 2 72222 942 Figure 9 Dimensions and clamping areas for TPB 156x156 60 P SiG SOLAR GROUP 15 SUN EARTH Energy naturally with service CA I L U OU LI I I a a ul a E AA A mounting holes 9mm x 16mm N N o N Ww N N N N i 46 46 frame long side frame short side 7 A A A 2 2 Figure 10 Dimensions and clampi
3. RAY OF SUNLIC BUILDING BLOCK TO OUR FUTURE Sun Earth Solar Power one of the most experienced photovoltaic producers in the world takes responsibility towards the future seriously O SUN EARTH Energy naturally with service Table of contents 10 11 12 13 14 15 16 17 17 1 17 2 17 3 17 4 17 5 fainge e U aa a1 o e 5 5 5 R les laws 5 Profession and skill requirements for installers 5 Sun Earth PV module product descrip gt 5 I 6 Epona UOMO a pep DE ba EU E LE 6 General information hazards and safety eene nnns 6 General Ia ARR Rm 7 MOUNINO cers nen teen rots 8 Metala on ana WIENE 9 Grounding and E AE 10 IMS DOG 10 Troubleshooting and INalNtE RAN CC 11
4. SS TT mI WM o dLLLLLL optimum anchoring 7 PF insertion rails Figure 1 Installation with appropriate clamps Figure 2 Installation in an appropriate insertion system Sun Earth modules can be anchored along the long frame sides as well as on the short frame sides using form fit clamps see Figure 3 The maximum load refers to the insertion system as well as to the installation using clamps When using clamps on the short or on the long side of the module the module may only be loaded with a max front load of up to 5400 Pa and a max back load of up to 2400 Pa The maximum permissible torque on bolt M8 for the clamp is 16 Nm The clamps must be applied within the compulsory clamping areas The valid clamping areas of the modules are shown in Figure 6 to Figure 10 in Apendix 17 3 When placing the clamps make sure that distances are symmetric When clamping on the short side clamps with a width of 100 mm have to be used When using clamps make sure the modules are not damaged or deformed Clamps must not touch the glass surface and or shade the PV cells When using other clamping systems please consult the company SiG Solar Note TPB 156x156 72 P modules must only be clamped on the long side see Figure 10 clamp module frames Figure 3 Positioning of the module clamp between the module frames SiG SOLAR GROUP g O SUN EARTH Energy naturally wi
5. IEC 61730 2 ed 1 and therefore also comply with EC directive 2006 95 EC Directive of the Council on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Stuhr 01 Januar 2013 Jan Christian Schr der Gesch ftsf hrer General Manager SiG SOLAR GROUP 18 Chinese saying Build on the eternal power of the sun with Sun Earth Energy naturally with service SiG Solar GmbH Ernst Abbe Strafie 6 0 28816 Stuhr T 49 0 421 27 83 777 49 0 421 27 83 779 info sigsolar com www sigsolar com sic SOLAR GROUP
6. it may be advisable to clean the modules after a certain time Cleaning must not be performed under direct sun radiation or at module temperatures of gt 80 C Do not use calciferous tap water for cleaning Chalk residues may remain on the modules Do not step on the module Please consult a competent specialist to solve any potential problems CAUTION Always follow the maintenance information for all components used on the system 16 Disposal Under no circumstances should the modules be placed in domestic waste We as SiG Solar GmbH and exclusive Sun Earth partner hereby declare that Sun Earth Solar Power Ltd is a member of the organisation PV CYCLE That means it is possible to dispose of Sun Earth PV modules free of charge according the guidelines of PV CYCLE Further information can be found at www pvcycle org 1 Make sure to follow all maintenance information for all components such as the sub structure inverter PV modules etc SiG SOLAR GROUP 11 SUN EARTH Energy naturally with service 17 Appendix 17 1 Sun Earth PV module family monocrystalline Module type 125x125 72 P TDB 125x125 96 P Module power class 190 Wp 195 Wp 200 Wp 250 Wp 260 Wp Composition 72 125x125 mm monocrystalline silicon solar cells 96 125x125 mm monocrystalline silicon solar cells per module 3 bypass diods encapsulant EVA rear per module 4 bypass diods encapsulant EVA rear cover TPT cover TPT
7. areas for TPB 156X156 54 P cecccccssscccccesececeeesececeeeececceescceseeeceseuaeceeseneeeees 15 Dimensions and clamping areas for TPB 156X156 60 P cccccssscccccsecccceseceeeeeececceeseceeaeseceseeaeceesaneeeees 15 Dimensions and clamping areas for TPB 156X156 72 P cccccccsssececceseccceeseceesusececeeeeeeeseuseceseeneceesaneeeees 16 SiG SOLAR GROUP 4 O SUN EARTH Energy naturally with service 1 Introduction Thank you for choosing our Sun Earth PV modules and for the confidence you have placed in us and our products Please read this manual carefully before installing the modules It is absolutely necessary to make yourself familiar with the safety installation and operating instructions 2 Disclaimer SiG Solar disclaims all responsibility and liability for loss damage and costs caused by erroneous installation improper operation and incorrect use and maintenance SiG Solar disclaims all responsibility for infringement upon patents or other third party rights resulting from module operation No licences are granted neither by implication nor under any patent or patent rights The information contained in these instructions may be considered as reliable yet do not constitute an independent guarantee SiG Solar reserves the right to make modifications to the product to specifications and to the operating instructions without prior notification 3 Norms and directives The CE mark documents that th
8. 1 35 3 current Impp in 8 30 8 05 8 19 8 34 8 47 8 12 8 36 Open circuit voltage Uoc V 33 2 36 7 36 8 36 9 37 0 44 1 44 3 Short circuit current Isc in A 8 65 8 47 8 58 8 68 8 78 8 51 8 67 Cell temperature in 46 46 46 Module efficiency in 15 0 14 4 14 7 15 15 3 14 7 15 2 Tollerance of performance W 0 W bis 5 W 0 W up to 5 W 0 W up to 5 W emperature coefficients Power in C Open circuit voltage in C Short circuit current in C Limit values Max system voltage IEC in VDC 1000 1000 1000 Max reverse current le in A 16 16 16 Operating temerature environment in C 40 at 85 40 bis 85 40 at 85 Max hail resistance 25 mm at 23 m s 25 mm at 23 m s 25 mm at 23 m s Max wind resistance in Pa 2400 2400 2400 Max snow load front in Pa 5400 5400 5400 Application class Fire resistance class Safety class 4 Status April 2013 STC irradiation 1000 W m 1 5 TC 25 C NOCT irradiation 800 W m 20 C wind speed 1m s Average reduction of the module efficiency at decreasing irradiation from 1000 W m to 200 W m at 1 5 amp TC 25 C lt 4 5 according to EN 60904 1 SiG SOLAR GROUP 13 O SUN EARTH Energy naturally with service 17 3 Dimensions and clamping areas 808 200 E DY 12777 DW
9. 1m s Average reduction of the module efficiency at decreasing irradiance from 1000 W m to 200 W m at 1 5 amp TC 25 C lt 4 5 according to EN 60904 1 SiG SOLAR GROUP 12 SUN EARTH Energy naturally with service 17 2 Sun Earth PV module family polycrystalline Module type TPB 156x156 54 P TPB 156x156 60 P TPB 156x156 72 P Module power class 220 Wp 235 Wp 240 Wp 285 Wp 295 Wp 245 Wp 250 Wp Composition 54 156x156mm polycrystalline 60 156x156mm polycrystalline 72 156x156 mm polycrystalline silicon solar cells per module silicon solar cells per module silicon solar cells per module 3 bypass diods 3 bypass diods 3 bypass diods encapsulant EVA encapsulant EVA encapsulant EVA rear cover TPT rear cover TPT rear cover TPT highly transparent anti reflective highly transparent anti reflective highly transparent anti reflective solar safety glass solar safety glass solar safety glass 3 2mm 3 2mm 3 2 anodized aluminum anodized aluminum anodized aluminum Connection Junction Box plastic IP64 plastic IP65 plastic IP66 Cable 3 mm 800 mm 4 mm 1000 mm 4 mm 1200 mm Conectors MC T4 compatible MC T4 compatible MC T4 compatible Mechanical Data Height x Width x Thickness each in mm 1482x992x40 1642x992x40 1958x992x46 Weight in kg 17 5 19 23 5 Max power in W 220 235 240 245 250 285 295 Max voltage Umpp in V 26 5 29 2 29 3 29 4 29 5 35
10. connected in series or parallel could represent an increased hazard When installing modules please follow assembly and installation instructions of all system components We disclaim all liability for damages resulting from non compliance with these instructions SiG SOLAR GROUP 5 O SUN EARTH Energy naturally with service 7 Correct use Sun Earth PV modules are designed to be stationary power generators for photovoltaic power systems Any use other than or beyond this will be considered as improper use Improper use may result in physical and mortal hazards for users or third parties and may also impede the unit or system and other objects The manufacturer as well as the supplier is not liable for the corresponding damage The user assumes all risks Proper use also includes observance of the installation and operating instructions Modules are dimensioned for the use in application class A Modules applicable for to this class can be used in systems with unrestricted access and hazardous voltages IEC 61730 greater 50V AC EN 61730 greater 120V DC Modules qualified for this application class under EN IEC 61730 1 and 2 are assumed to meet the specifications of Protection Class Il Efficient and safe operation of the modules requires proper transportation storage set up and installation as well as careful operation and maintenance During operation certain components are electrically active Contact with these parts can lead t
11. e module meets the fundamental requirements of the following guidelines IEC 61730 1 IEC 61730 2 2004 EN 61730 1 EN 61730 2 2007 EC 61215 2005 EN 61215 2005 Low voltage directive directive 2006 95 EC 4 Rules laws and regulations When installing a solar power plant all applicable state national European and international laws ordinances and regulations have to be complied with Generally recognised technical principles apply which are generally formulated as norms guidelines stipulations provisions and the technical rules of state and national organisations power supply companies and professional associations and committees for the respective technical discipline It may be necessary to utilise security systems in order to comply with accident prevention requirements These security systems are not included with the product and must be set up at the operation site 5 Profession and skill requirements for installers SiG Solar requires that installation be performed only by technically qualified and authorised staff with proof of accredited training from a state or national organisation or with corresponding expertise 6 Sun Earth PV module product description Sun Earth PV modules generate electricity as soon as they are exposed to light and thus electrical contacts are also energised While one individual module will be below the safe voltage specification 50 AC or 120V DC multiple modules
12. ey must be checked immediately for transport damag Any damage found has to be noted on the delivery slip described in details and documented with photos Storage The modules must be stored safely and protected against external influences such as humidity light shock etc 10 General information on handling Do not disassemble the module or allow it to fall down Do not bend the module Carry with both hands Do not lift on the junktion boxes Keep all contacts dry and clean herria 11 i at 5a tatur Do not step on the module or apply improper weight to it Do not work on the module using pointy or sharp objects Observe the maximum load of the glass Do not use mirrors or lenses to concentrate sunlight on the modules SiG SOLAR GROUP 7 O SUN EARTH Energy naturally with service 11 Mounting Figure 1 and Figure 2 illustrate the position of the modules on the sub structure profiles When installing the modules make sure that the module edge with the junction box is on top A lateral mounting with the long module edge on bottom respectively on top is valid too considering all other points in this manual TUM 1 Pie TT E NI
13. highly transparent anti reflective solar safety glass highly transparent anti reflective solar safety glass 3 2 3 2 anodised aluminum anodised aluminum Junction Box plastic IP65 plastic IP65 Cable 4 mm 900 mm 4 mm 1000 mm Conectors MC T4 compatible MC T4 compatible Mechanical Data Height in mm 1580x808x46 1596x1065x46 Weight in kg 16 20 5 Electrical data STC Max power Pmpp in W 190 195 200 250 260 Max voltage Umpp in V 36 6 36 8 37 0 48 6 49 0 Max current Impp in A 5 20 5 30 5 41 5 15 5 31 Open circuit voltage Uoc V 45 0 45 2 45 4 59 8 60 2 Short circuit current Isc in 5 42 5 49 5 56 5 38 5 48 Electrical data general Cell temperature in 46 46 Module efficiency in 96 14 9 15 3 15 7 14 7 15 3 Tollerance of performance in W 0 W bis 5 W 0 W bis 10 W Power in C Open circuit voltage in C Short circuit current in C Max system voltage IEC in VDC 1000 1000 Max reverse current le in A 10 10 Operating temerature environment in C 40 bis 85 40 bis 85 Max hail resistance 25 mm at 23 m s 25 mm at 23 m s Max wind resistance in Pa 2400 2400 Max snow load front in Pa 5400 5400 Application class Fire resistance class Safety class 2 Status April 2013 STC irradiance 1000 W m 1 5 TC 25 C NOCT irradiance 800 W m 20 C wind speed
14. ial equalisation Module frame and mounting systems must be connected with potential equalisation pursuant to regional and national norms and rules 1 V2A nut with locking teeth 2 V2A clamp washer Figure 5 Installation example for potential equalisation When using a nut with locking teeth the module frame is conductively connected with the metal sub structure Establish a potential equalisation in the metal sub structure Connect lightning and surge protection equipment if applicable If a building has a lightning protection system the photovoltaic system must be implemented into the lightning protection concept by an expert Grounding connections must be made in the corresponding grounding frame holes Please make sure to follow the statutory requirements applicable to your country and region Follow the recommendations from the inverter manufacturer and the insurance provider 14 Regular inspections e Check all plug connection lines and plug connectors for mechanical integrity and corrosion e Check the earth resistance of the entire system pursuant to regional regulations e Avoid contamination of the modules e Check the state of the mounting system e When performing routine maintenance on a module grounding must not be interrupted or broken SiG SOLAR GROUP 10 O SUN EARTH Energy naturally with service 15 Troubleshooting and maintenance Blocking and bypass diodes So called hot spots can ari
15. ng areas for TPB 156 156 72 SiG SOLAR GROUP 16 O SUN EARTH Energy naturally with service 17 4 Declaration of Conformity EC Declaration of Conformity SiG Solar GmbH Ernst Abbe Str 6 28816 Stuhr Germany hereby declares on the basis of TUV Rheinland certificates that the standard modules 125x125 72 P 155 200 Wp TPB 156x156 54 P 180 225 Wp TPB 156x156 60 P 200 250 Wp TPB 156x156 72 P 235 300 Wp meet the requirements of the norms 61730 1 61730 2 2004 61730 1 61730 2 2007 61215 2005 61215 2005 and therefore also comply with EC directive 2006 95 EC Directive of the Council on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Stuhr 01 January 2013 Jan Christian Schroder Gesch ftsf hrer General Manager SiG SOLAR GROUP 17 O SUN EARTH Energy naturally with service 17 5 Declaration of Conformity II EC Declaration of Conformity SiG Solar GmbH Ernst Abbe Str 6 28816 Stuhr Germany hereby declares on the basis of VDE certificates that the standard modules TDB 125x125 72 P 220 270 Wp meet the requirements of the norms DIN EN 61215 VDE 0126 31 2006 02 EN 61215 2005 08 DIN EN 61730 1 VDE 0126 Teil 30 1 2007 10 EN 61730 1 2007 05 DIN EN 61730 2 VDE 0126 Teil 30 2 2007 10 EN 61730 2 2007 05 IEC 61215 ed 2 IEC 61730 1 ed 1
16. nts a higher risk for electrical problems Plus Minus Figure 4 MCT4 compatible plug and socket Use only MC T4 compatible plugs and special solar cables for extending the module connection They should meet electrical requirements based on the PV modules connection Under general conditions a PV module can deliver a current and or voltage higher than that indicated under standardized test conditions In order to determine the voltage values of components voltage ratings of components the current values of conductors conductor ampacities the fuse size and the size of control systems connected to the module output the values of Isc and Uoc indicated on the module should be multiplied by a factor of 1 25 When connected in series make sure that the maximum system voltage is not exceeded For parallel connection adhere to the maximum permissible current for the system components Pay also attention to the electrical reference data for your inverter SiG SOLAR GROUP 9 O SUN EARTH Energy naturally with service In order to reduce indirect lightning strikes keep the area of conductor loops as slow as possible when laying string lines It is recommended to connect each module string with corresponding DC fuses Electrical connection to a central building management system must only be performed by certified electricians Never unplug or plug in the plug connection during operation 13 Grounding and potent
17. o grave physical injury or death It is imperative to observe the following handling instructions in order to minimise the risk of physical and mortal danger 8 Explanation of symbols used Caution Hazard to body life environment or product Danger Hazard to body and life due to electrical shock 9 General information hazards and safety information Do not place any electricity conducting components into plugs and sockets Tools and work environment must be dry Do not use damaged modules Do not disassemble modules Do not apply paint or adhesives to the back sheet Do not use sharp objects Never separate the solar generator from the inverter while it is grid connected Make sure to comply with the time intervals stipulated by the manufacturer after turning off the inverter and prior to beginning further work A A The PV module must not come close to open flames nor be mounted in the vicinity of flammable materials It is not permissible to install the module in an environment that is chemically or biologically aggressive or corrosive Due to the development of aggressive ammonia the utilisation on top of livestock barns is only permissible with a written approval from SiG Solar The solar cables and connectors must not be installed insides stalls or with direct exposure to ammonia gas SiG SOLAR GROUP 6 O SUN EARTH Energy naturally with service Transport damage After the modules are delivered th
18. se when a module is partially covered by shade This can lead to high voltages and damage to cells and modules Bypass diodes installed in the modules prevent that effect Defective diodes can be replaced but just through technical personnel authorised solely by SiG Solar Locking diodes can prevent the current flow from a battery to the modules installed in off grid plants when these are not producing electricity Locking diodes are recommended especially when no charge controller is being used For detailed information regarding the handling of charge controllers please contact the charge controller s manufacturer Troubleshooting Prior to use check all electrical and electronic components of the photovoltaic system For information on the values to be measured please refer to the current data sheets of the module Follow the installation instructions of the individual components Use a digital multimeter to check the open circuit voltage on each module The value measured should coincide with the given value in the date sheet Also use a digital multimeter to check the short circuit current of each module and each string Ensure that the measurement range on the measuring devices shows 1 25 times the short circuit current under standard conditions STC Maintenance SiG Solar recommends the following maintenance and service guidelines to guarantee optimum module performance lf there is a marginal roof slope lt 20 in a dusty location
19. th service The sub structure used and its connection to the roof or ground must be sufficiently dimensioned for the expected snow and wind loads The load on the module expected to be caused by snow and wind must not exceed the module s permissible capacity The sub structure must be designed in such a way that the modules are sufficiently ventilated that enough air can circulate around the back of the module in order to avoid output losses and structural damage It is recommended to have a clearance of at least 100 mm between the rooftop and the module frame When mounting the modules a minimum distance between the modules of at least 5 mm is required Do not damage the module s surface in any way Do not drill any additional holes into the frame and or other parts of the module 12 Installation and wiring When installing modules appropriate precautionary measures must be undertaken because connectors may be live electrically active energised Wiring must be realised in accordance with currently applicable rules Observe the electrical rating data for all operating materials used in the system In addition to a junction box with integrated bypass diodes the module is also equipped with MC T4 compatible plugs and sockets Plug connections must be fully inserted and locked Make sure that cables and connection sockets are not subjected to heavy tension Damage to a cable or a cable inlet will destroy the protective insulation This represe
Download Pdf Manuals
Related Search