Operating instructions IPC312
Contents
1. gt Table 16 Device equipment Order number IPC312 Page Ol 41 e Model Product name e Type Equipment gt Table 16 Device equipment Order number IPC312 Page Ol 41 Supply Supply voltage power consumption SN Serial number Ord Nr B Xxxxx xx c 2 Model IPC310 C E Type Lx800 DD512 HD40 Gs Supply 24VDC 18 34VDC EGE Power max 45W us t 8 SN MANN ie S M x123456 002 2 Use only with Listed Class 2 Power Supply For details see User Manual This class A digital apparatus is in compliance with FCC part 15 and with Fig 4 Type plate example gt Chapter 3 2 1 Equipment Page Ol 10 Customer label The customer label contains all the important data relating to the status of the devices Fig 5 1 2 3 4 5 6 Customer label example Order number Order code Barcode with order number Week of production Design version CE compliance bachmann psc VOS September 07 2010 OI 9 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 CPU module 3 2 1 Equipment The CPU module is the base module of the device It contains all important hardware components Processor Chipset RAM etc Additionally the CPU module has an integrated power supply unit Description Specification Processor AMD Geode LX800 RAM 512 MB DDR SDRAM Drives 1 x CF TYPE I 4 GB Interfaces 2 x Ethernet 10 100Mbit s 2 x2. 6 RxD Receive Data n C not connected 8 Tab 6 Pin assignment for Ethernet socket LED Status Description Yello On Connected to the 100Mbit network w Off Connected to the 10Mbit network or offline On Network connection established active link Gree n Flashing Data are sent or received Off Not connected to the network or offline Tab 7 Overview of status LEDs of the Ethernet interface bachmann Ol 14 V05 September 07 2010 ey D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 5 Hex rotary switches The function of the Hex rotary switches is presently only available in connection with VxWorks Hex rotary switches H L Switch Description H High Nibble L Low Nibble Tab 8 Hex rotary switches H L 3 2 2 6 Power supply The connector for the supply voltage must be tightened with a torque of 0 5 to 0 6 Nm UL508 5 to 7 in Ibs A 2 pin connector is provided for the 24 VDC supply of the device Pin Signal Description 1 24 VDC 2 Ground Tab 9 Pin assignment supply voltage 3 2 2 7 Power supply unit This converts the input voltage 24 VDC into the voltages which are required for the operation of the hardware components gt Table 18 Supply voltagelPC312 Page Ol 41 bachmann c V05 September 07 2010 Ol 15 D BA 0000304 14 5
3. Boot display device gt CRT LFP Local Flat Panel Type gt SVGA 1x18bit e Refresh rate gt 60 Hz bachmann OI 32 VOS September 07 2010 el D BA 0000307 7 7 Operating instructions Operation and service 6 2 Status indication The device is not provided with any status indication such as LEDs bachmann E V05 September 07 2010 OI 33 D BA 0000307 7 7 Operation and service Operating instructions 6 3 Error messages and troubleshooting With every malfunction of the device check first if all cables are connected correctly If malfunctions have occurred that could not be corrected please contact your technical service representative at Bachmann electronic GmbH With repairs please state the following Serial number Type identification Short application description e Detailed error description Customer service Bachmann electronic GmbH Tel 43 0 55 22 34 97 0 Fax 43 0 55 22 34 97 102 E Mail service bachmann info Device does not start no picture Symptom Cause Help Device does not start Supply voltage not connected or Check power cable or does not exist Check pin assignment power shows no picture supply connection gt Chapter 3 2 2 6 Page Ol 15 Power supply unit defective Return to manufacturer for repair Supply voltage is outside of the Correct voltage range permitted range Incorrect display setting Load BIOS default settings gt Chapte
4. 6 2 Status indication eee OI 33 6 3 Error messages and troubleshooting sse eem mmenenmrenen nnns OI 34 o Cale depen Ms des Minis ci een Marsan en nee Cle dire ea lt ase ie end OI 36 0 4 1 Foil or front panel trt nant lente ne ed teh aute an OI 36 6 5 Memory effect with TFT displays ssssssseeeeeenenn enne EERE OI 37 6 6 SNUT OWN E OI 38 bachmann EEE VOS September 07 2010 Table of Contents 7 Technical data and dimensional drawings ss OI 39 7 1 Interference resistance UL approval sise OI 39 ELANCE Compliance ss e rt ntt nent a d antennes aa OI 39 1 2 UE approval renier ne Dee rre Pete eerte ene dede sn ken RD nen nia ee eeu e ete OI 40 7 2 Technical cec OI 41 3 Dimensional drawings cette iiit ipee d tn deck edd fn date edd dux A use ebd etia ee ca on OI 44 bachmann Il VOS September 07 2010 E D BA 0000255 6 3 Operating instructions Structure of safety and warning notices 1 Structure of safety and warning notices This documentation contains safety and warning notices indicating potential dangers and possible personal injury or damage to hardware and software These warnings are structured as follows Type and source of danger Potential consequence s if disregarded e Measure s to prevent danger gt Result of the measure s Symbols and terms used Pictogram Signal word Meaning Consequences if disregar
5. Device configuration system description Operating instructions 3 2 3 CompactFlash card CF card Do not format CF card using Windows Device will not boot Use M Manager or Device Manager to format CF card Request newly formatted CF card from Bachmann electronic GmbH NOTICE CF card under voltage removing Data loss e Switch off the device or disconnect from the supply voltage The CF card is already formatted and contains the necessary system software A change of this configuration by the customer is not needed The CF card is used for storage of the user specific software or data It is available with memory sizes from 512 MB to 4 GB The CF card and the CF card slot of the device are mechanically coded so that the CF card cannot be inserted in the wrong way The card can be used either in the CF card drive of a PC Laptop or directly in the device The CF card is operated in the True IDE mode and therefore behaves like a standard hard disk 3 3 V and also 5 V types may be used The corresponding input voltage is automatically selected by the device In the mounted condition the CF card is protected against electromagnetic and mechanical influences by a protective cover Use only cards of Bachmann electronic GmbH or those which have been released Typical reading writing speed File size 20 MB Mode Reading performance Writing performance PIO 4 3 603 7 kB sec to 3 613 6 kB sec 6 327 kB sec to 6 402 3 kB
6. According to EN61000 6 4 Interference emission Radio interference Tested according to EN55011 Class A Resistance to supply voltage failure 24 VDC Tested according to IEC 1131 2 lt 10 ms s without malfunction Tab 14 Electromagnetic compatibility EMC bachmann pom V05 September 07 2010 OI 39 Technical data and dimensional drawings 7 1 2 UL approval D BA 0000308 6 4 Operating instructions The devices are certified as components for installation in machines and systems for the American and Canadian market To keep the UL508 each M VIS device must be provided with a UL Listed Class 2 power Supply UL UL508 UL508 UL Standard for Safety for Industrial Control standards Equipment UL508C UL508C UL Standard for Safety for Power Conversion Equipment UL Standard UL840 UL840 UL Standard for Insulation Coordination Including Clearances and Creepage Distances for Electrical Equipment Tab 15 UL standards OI 40 bachmann VOS September 07 2010 E D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings 7 2 Technical data Device equipment of Equipment Order number IPC312 T BA1 LX800 DD512 CF4G XPpro em 00014281 00 Tab 16 Device equipment Order number IPC312 Software T Operating system Microsoft Windows XP Professional for Embedded Systems Tab 17 Operating syst
7. features and specifications of the described hardware and or software Despite this check some deviations cannot be entirely excluded which is why we cannot guarantee full consistency However the data in this document are regularly reviewed and corrections are included in subsequent editions of this document Suggestions for corrections and improvements are very welcome Bachmann electronic GmbH reserves the right to make changes to the technical specifications of the hard and or software or the documentation without advance notice Contact information Bachmann electronic GmbH Kreuz ckerweg 33 6800 Feldkirch Austria Phone 43 0 55 22 34 97 0 Fax 43 0 55 22 34 97 102 E Mail service bachmann info http www bachmann info bachmann ey Table of Contents Table of Contents 1 Structure of safety and warning notices nes Ol 1 2 Safety instructions seeisiesisesiscveseesccvvvecavencesincesvncesdvedsvtesssivissvesendvcdbernvschevatvbetssedecertvetevesivernduedyse OI 3 2 1 G n ralistes ass nee sas dant siennes tiens errant a OI 3 2 2 Target group cob tod Mate e ctr ten ea ROUE bea edd ira Oe Coca eet OI 3 2 3 Intended USE cu Ol 4 2 4 Electrical Connection o eere ret reet tete est et nent tee tenant e Fen de Eee ore en a Pn RR eene vu Ol 4 2 S OPErati N EENE OI 5 2 6 CE DIFECUVES cS OI 5 2 ESD protection Sase a a a a aia ae EE EE EEEE a aA
8. A OI 6 3 Device configuration system description OI 7 3 1 Type plate customer label sise OI 9 Xe scs OI 10 3 2 1 EQUIDITIGTL eicere dame eere ner ee nn sas costs Eee FER en ERA Euren sag sans enter OI 10 3 2 2 Interfaces iii Ol 11 3 2 3 CompactFlash card CF card ss OI 16 3 9 Display module fit mt tes te Ee badge b Pede EE dete Ea eb a de cbe OI 18 3 9 1 Technical data ate te toe ede Mesrine teen et ose OI 18 9 4 roseis OI 19 A Installationen ennenen PETER ee OI 21 4 1 Transport storage unpacking ssion dikisas tno eon UR a adea R nudae PAAR eua d die gene OI 21 4 2 Installation motes inaa ete rra esee ree erede eee ree e e a Re ERR a uen OI 22 4 3 Installing fhe deVICS 2 saisies OI 23 44 Grounding mmeasUres ce roi oe dete FEE ERE panne dada dO REV Fai de ET eae ee tabes denen et gnus Ol 24 A Cables p E OI 25 4 6 Shielding of signal cables OI 26 4 6 1 Connector wiring usines OI 26 4 7 Potential equalization sise OI 27 5 Getting started ucc nick tbc cce Rn bo on rd OCURRE ORC Rt En CO less OI 29 6 Operation and serviCce ioii reete Heer eren 3 53 seassesdasesisanscash ERR XR RR RENE E tnt teen ass OI 31 0 1 BIOS setlings z ie date rp teen ea nde den a re ze daa Roe clad a d b tente AR ERR Ol 31 6 11 Default SOMIMOS e Ol 31 6 1 2 L CD settinig ot ep eder ut ra RE o ee UT anne tata RE C Eee pape ad eae OI 32
9. USB 1 1 1 x COM 1 RS232C complete signal set 1 x PS 2 keyboard and mouse via Y adapter Status LED Tab 2 Device equipment of IPC312 The motherboard uses part of the RAM for the graphic controller The size of the RAM to be used can be set up in BIOS factory setting 16 MB OI 10 bachmann V05 September 07 2010 p D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 Interfaces Fig 6 Interfaces IPC3 1 Serial interface COM 1 2 USB interfaces 3 PS 2 interface 4 Ethernet interfaces 5 Hex rotary switches gt Chapter 3 2 2 5 Page Ol 15 6 Supply voltage 7 Grounding screw bachmann c V05 September 07 2010 Ol 11 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 2 1 Serial Interface COM 1 RS232 The interface is provided as a complete RS232C D Sub 9 pin male Pin Signal Description 1 DCD Data Carrier Detect 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data terminal ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator Tab 3 Pin assignment for RS232C bachmann Ol 12 V05 September 07 2010 sey D BA 0000304 14 5 Operating instructions Device configuration system description 3 2 2 2 USB 1 1 The interfaces provide the option to upgra
10. ar protective clothing against ESD Ground your work area e Use ESD packaging Identification for electrostatically sensitive devices Fig 1 ESD identification OI 6 bachmann V05 September 07 2010 sc D BA 0000304 14 5 Operating instructions Device configuration system description 3 Device configuration system description The implementation of knowledge from Bachmann electronic GmbH in this device provides a high degree of reliability and flexibility with a variety of application possibilities The device can be used in an individual control system but also in a machine control network with the visualization of the production processes ES Em E A EU a En rdi DN R Fig 2 Device configuration IPC312 1 Front panel 2 Display module 3 Tensioning clamp 4 CPU module bachmann psc VOS September 07 2010 OI 7 Device configuration system description D BA 0000304 14 5 Operating instructions Fig 3 Device configuration IPC312 1 2 3 4 CF card slot CPU module Interfaces COM 1 2x USB PS 2 2x Ethernet Hex rotary switches supply voltage Display module OI 8 V05 September 07 2010 bachmann pomum D BA 0000304 14 5 Operating instructions Device configuration system description 3 1 Type plate customer label Type plate The type plate contains most important product specifications of the device Ord Nr Ordering number
11. ation Sweep rate 1 octave minute 10 10 sweep cycles per axis Pollution degree 2 Tab 19 Ambient conditions IPC312 OI 42 bachmann V05 September 07 2010 E D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings Installation position Switch cabinet installation Vertical IPC bottom 45 angle Horizontal IPC312 0 to 50 C 0 to 45 C 0 to 45 C 0 to 45 C Tab 20 Operating temperature IPC312 Cabinet installation Device type Vertical Horizontal IPC312 0 to 45 C 0 to 40 C The operating temperature may deviate due to the configuration of the device Tab 21 Operating temperature IPC312 Degree of protection CE IP65 Front UL cUL Type 1 Back IP20 Tab 22 Degree of protection IPC312 bachmann c V05 September 07 2010 OI 43 D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings 7 3 Dimensional drawings cut out control cabinet outline front panel Fig 10 Dimensions IPC312 Dimension mm A Width 337 approx 5 kg B Height 256 Depth 97 C Width 321 D Height 233 E Offset outline cut out 8 5 F Offset outline cut out 13 1 Tab 23 Dimensions Weight IPC312 bachmann OI 44 VOS September 07 2010 p
12. bachmann pum Operating instructions IPC312 Version 05 Status September 07 2010 Translation of the original operating instructions Copyright O 2010 by Bachmann electronic GmbH All rights reserved All operating instructions manuals technical descriptions and software supplied by Bachmann electronic GmbH Bachmann are copyright protected The copying distributing and or other manipulation or processing e g through photocopying microfilming translating transferring to any electronic medium or machine readable form are not permitted Any even partial use of the before mentioned material which is in contradiction to this condition will be criminally prosecuted unless Bachmann electronic GmbH prior written consent has been obtained All further rights in Bachmann software are specified in the End User Licence Agreement EULA Where a reference is made to products and or services from third parties in this manual this is done only for the purpose of example or is a mere recommendation from Bachmann electronic GmbH Bachmann makes no guarantee in regard to the selection specification and or usability of these goods and services The naming and or representation of trademarks which are not owned by Bachmann electronic GmbH are for information purposes only and all rights remain with the respective owner of the trademark Disclaimer We have carefully checked the contents of this document for consistency with the technical
13. cables in separate cable channels Supply voltage A cable cross section of 2 5 mm and a cable length of 5 m is recommended When using stranded wires the ends must be fitted with ferrules The used connection cable must have a dielectric strength of 2 300 V For small cable lengths it is also possible to use cable with a cross section of 21 5mm Copper wires must be used for connection cable with a temperature range of 30 C to 80 C Further information gt Table 19 Ambient conditions IPC312 Page Ol 42 bachmann oe V05 September 07 2010 OI 25 D BA 0000305 4 10 Installation Operating instructions 4 6 Shielding of signal cables All cables except those used for the supply voltage must be shielded Cables are shielded to reduce the effects of magnetic electrical and electro magnetic interference Operating principle Interference currents on cable shields are directed to the ground via the housing To prevent these interference currents from becoming interference sources themselves an electrically well conductive low impedance connection to the ground is extremely important Suitable cables Only cables with braided shields should be used Cables with foil shields should be avoided as they can easily be damaged through mechanical stress which would reduce the shielding effect Grounding cable shields Optimum interference suppression in the high frequency range can be achieved by
14. de the device with various hardware components The interface is used to connect USB users with a current draw of lt 500 A that cannot be operated using the standard USB interface The connections of the device comply with the USB Specification 1 1 Low Speed 1 5 Mbit s Full Speed 12 Mbit s Use only devices that comply with USB Specification 1 1 and that will work with USB 1 1 USB Pin Signal Description 1 5 VDC 5 VDC 2 D Data EQ ar ae 3 D Data 4 GND Ground Tab 4 Pin assignment for USB connector 3 2 2 3 PS 2 interface combined Both a keyboard and a mouse can be connected to the PS 2 interface with a Y adapter Without an adapter only a PS 2 keyboard can be used PS 2 Pin Signal Description 1 DATA_KEYBOARD Data Keyboard 2 DATA_MOUSE Data Mouse 3 GND Ground 3 4 CU E 5 VDC 5 VDC 5 Clock Keyboard CLK 6 Clock Mouse Tab 5 Pin assignment for PS 2 bachmann c V05 September 07 2010 OI 13 D BA 0000304 14 5 Device configuration system description Operating instructions 3 2 2 4 Ethernet RJ45 10 100Base T The device is equipped with two 10 100Mbit Ethernet connections The ETH connection can also be used to boot from a PXE server using PXE V2 0 RJ45 Pin Signal Description 1 TxD Transmit Data 2 TxD Transmit Data 3 RxD Receive Data gene i n c not connected 5
15. ded Warning Hazardous situation Personal injury or significant material damage A Caution Material damage Damage to hardware and or software Important note gt Product handling information i Useful tip Tab 1 Symbols and terms used bachmann a V05 September 07 2010 OI 1 D BA 0000255 6 3 Structure of safety and warning notices Operating instructions bachmann OI 2 V05 September 07 2010 p D BA 0000303 5 2 Operating instructions Safety instructions 2 Safety instructions 2 1 General 2 2 Target group The following basic safety instructions are intended to avoid personal injury and material damage The operator must ensure that the basic safety instructions are adhered to Make sure that system and operating staff and any persons that work on the device under their own responsibility have completely read and understood the operating instructions In the event that something is unclear or if additional information is required please contact your technical service representative at Bachmann electronic GmbH Never install or operate damaged products Please report any defects immediately to the carrier Unapproved removal of required coverings improper use incorrect installation or operation may result in severe personal injury or material damage Unauthorized opening and incorrect repairs may result in defective devices or cause malfunctions that may cause danger to the user
16. em IPC312 Supply voltage Nominal voltage 24 VDC SELV Input voltage range 18 to 36 VDC Power consumption lt 30W Galvanic isolation Reverse polarity protection Implemented Interference resistance gt Table 14 Electromagnetic compatibility EMC Page OI 39 Buffer time at voltage gt 10 ms EN601131 2 PS2 breakdown Ripple lt 2 6 Vss 100 Hz Fuse Not accessible to customers Tab 18 Supply voltagelPC312 bachmann c V05 September 07 2010 OI 41 Technical data and dimensional drawings Ambient conditions D BA 0000308 6 4 Operating instructions Operating temperature gt Table 20 Operating temperature IPC312 Page Ol 43 Tested according to EN60068 2 14 test Na and Nb and UL508 This value refers to an ambient temperature measured at a distance of 10 cm to front rear top and bottom side in quiet air and without exposing the device to any heat radiation Storage temperature 20 to 60 C Tested according to EN60068 2 2 test Bb and EN60068 2 1 test Ab Relative humidity 5 to 95 96 without condensation Resistance to shocks Tested according to EN60068 2 27 test Ea Half sine 15 g 11 ms duration 2 shocks per axis in all three directions Resistance to vibrations Tested according to EN60068 2 6 test Fc Sinusoidal 10 Hz to 57 Hz 0 075 mm excursion 58 Hz to 150 Hz with max 1 0 g acceler
17. emory effect with TFT displays Page OI 37 3 3 1 Technical data Display data 12 1 display Display diagonal 12 1 Resolution SVGA 800 x 600 Number of colors 256 k 18 bit Luminance typ 350 cd m Dimming Lighting CCFL Half brightness 2 50 000 h Type Touch resistive Tab 11 Display datalPC312 bachmann OI 18 V05 September 07 2010 D BA 0000304 14 5 Operating instructions Device configuration system description 3 4 Front panel module Fig 8 Front panel IPC312 1 Front panel 2 Display module bachmann E V05 September 07 2010 OI 19 D BA 0000304 14 5 Device configuration system description Operating instructions bachmann OI 20 V05 September 07 2010 p D BA 0000305 4 10 Operating instructions Installation 4 Installation 4 1 Transport storage unpacking Transport Storage Unpacking The following instructions for transport storage and appropriate handling must be observed In spite of the robust structure the integrated components are sensitive to severe shock and vibrations Therefore protect your device from major mechanical stress while transporting Use the original packaging for shipping When transporting the device in cold weather or when it is subjected to extreme variation in temperature make sure that no moisture condensation gets on or inside the device Before initial operation the dev
18. g Effects Such as corrosion must be taken into account Tension clamps are provided for installation Hook the tension clamps into the openings on the device Fig 9 Tensioning clamp OI 22 bachmann V05 September 07 2010 p D BA 0000305 4 10 Operating instructions Installation 4 3 Installing the device Installation in switch cabinet Procedure 1 Fitthe device into the cut out from the front 2 Insert the tensioning clamps in the device and fasten them 3 Fixthe tensioning clamps by tightening the Phillips screws with a specified torque of 25 to 30 Ncm bachmann E V05 September 07 2010 OI 23 D BA 0000305 4 10 Installation Operating instructions 4 4 Grounding measures Grounding must be carried out carefully and according to regulations in order to ensure the proper function of the device A low impedance connection to the ground reduces the danger of an electrical surge in the event of a short circuit or defects in the system Moreover correct grounding and shielding of the cables reduce the effects of radiated interference on the system Functional ground The functional ground d of the device is provided through the front panel by installation in the switch cabinet and connecting to the provided ground screw bachmann OI 24 V05 September 07 2010 p D BA 0000305 4 10 Operating instructions Installation 4 5 Cables nstall the supply cables and control
19. grounding the shield cable at both ends Single sided ground connections only provide attenuation at low frequencies However positive effects may result if no potential equalization cable can be used e Analog signals are transmitted in the range pA to mA Foil shields are used 4 6 1 Connector wiring For data cables with a serial coupling metallic or metallized connectors must be used The shield of the data cable must be directly connected to the connector casing In case of potential differences between the grounding points an potential equalization current can flow through the double connected shield In this case an additional potential equalization must be provided bachmann OI 26 V05 September 07 2010 I D BA 0000305 4 10 Operating instructions Installation 4 7 Potential equalization Differences in the potential may occur between separated parts of the system which may result in high potential equalization currents e g on a shield connected at both ends with parts of the system grounded in different ways The cause for potential differences may be different mains feeds Potential equalization cable By providing the potential equalization cable the potential differences are reduced and correct function of electronic components is ensured Proven cross section 4 mm Extensive connection to the ground protective ground conductor Passthe potential equalization cable as closely as poss
20. ible to the signal cable bachmann E V05 September 07 2010 Ol 27 D BA 0000305 4 10 Installation Operating instructions bachmann OI 28 V05 September 07 2010 e D BA 0000306 14 2 Operating instructions Getting started 5 Getting started The device is delivered with a pre installed customer specific software BIOS operating system and all necessary drivers etc When installing additional software please refer to the manual provided by the software manufacturer Requirements Procedure 1 Check the installation 2 Connecting the necessary cables devices e g Ethernet keyboard 3 Connecting supply voltage Starting The device does not have its own power switch Procedure 1 Switch on the system N Connected the device to the supply voltage gt The device will start up in a predefined state which means the pre installed application will start up Powering down Procedure 1 Shutdown the device correctly Otherwise can this lead to data loss Switch off the system 2 Switch off the system Disconnected parts of the system must be protected against unintentional restart Switch off the device Requirements If the device is part of a system all parts of the system must first be switched off and the system must be disconnected 3 Disconnect the device from the supply voltage bachmann c V05 September 07 2010 OI 29 D BA 0000306 14 2 Getting started Operati
21. ice must be completely dry For this reason an acclimatization period of at least two hours must be allowed for Compliance with climatic conditions according to the Chapter Technical data is required gt Chapter 7 2 Page Ol 41 Procedure 1 Check the packaging and contents for visible damage caused by transportation gt Should you find damage caused by transportation contact the transport company 2 Do not throw away original packaging including the packaging material Keep these items for later transport 3 Always keep the supplied documents These contain important informations regarding the handling your device bachmann pom VOS September 07 2010 OI 21 Installation D BA 0000305 4 10 Operating instructions 4 2 Installation notes Type of fixing The ambient conditions must be regard Table 19 Page Ol 42 The screws on the D Sub connectors must be tightened The switch cabinet wall must be equipped with a sufficient installation cutout for the assembled device according to the device dimensions The material thickness at the installation cutout should be 2 2 mm gt Chapter 7 3 Dimensional drawings Page Ol 44 For optimum interference protection the device should be fixed to the place of installation The front panel must be seated flat on the bare permanently conductive mounting frame e g on the machine The use of electrically conductive sealing material can improve contactin
22. il or front plate are resistant to the following chemicals Chemicals Ethyl alcohol cyclohexanol glycol isopropanol glycerine methanol Acetaldehyde aliphatic hydrocarbons petrol toluene xylol benzene Acetone methyl ethyl ketone dioxan Chlorofluorocarbons perchlorethylene 1 1 1 trichlorethene trichlorethylene ethylacetat diethyl ether Ammonia 296 caustic soda 296 alkalicarbonates bichromates potassium ferrocyanides Chlornatron 2096 hydrogen peroxide 2596 potassium soap detergent solutions tenside softeners Formic acid 5096 acetic acid 5 phosphoric acid 3096 hydrochloric acid 10 nitric acid 1096 Drilling coolants diesel oil varnish paraffin oil castor oil silicon oil turpentine substitute Tab 12 Resistance to chemicals The polyester foil is resistant to vinegar for a period of lt 1 hours without visible damage according to DINA2115 2 The foil or front panel is not resistant to the following chemicals Chemicals Benzyl alcohol methylene chloride Concentrated mineral acids concentrated alkaline solution high pressure steam gt 100 C Tab 13 Resistance to chemicals OI 36 bachmann V05 September 07 2010 s D BA 0000307 7 7 Operating instructions Operation and service 6 5 Memory effect with TFT displays Operating displays based on TFT technology in continuous in operation a
23. ill operate maintain and repair the device e this personnel is regularly instructed with regard to issues of work safety and environmental protection and that this personnel is familiar with the technical description and especially the safety instructions it contains When installing the machines the startup of the devices which means during startup of proper operation should not be performed until it is assured that the machines comply with the regulations the EC Directive 98 37 EC from 01 2010 2006 42 EC Machine Directive EN 60204 must be adhered to The technical specifications and information about conditions for connection are stated on the type plate and in the documentation and must be observed without fail gt Chapter 3 1 Type plate customer label Page OI 9 2 4 Electrical connection When working on energized devices all applicable national accident prevention regulations must be complied with The electrical installation must be performed according to the relevant regulations The documentation contains additional instructions The device and its components must be supplied and operated with safety extra low voltage SELV according to EN60950 1 It must be in compliance all requirements of EN60950 1 especially the fire protection regulations The documentation contains instructions for EMC compliant installation EMV such as shielding grounding and installation of cables The manufacturer of the system o
24. in connection with connected peripheral devices All work for the installation startup troubleshooting and maintenance must be performed by qualified technicians or Bachmann electronic GmbH authorized personnel IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 and national accident prevention regulations must be adhered to A qualified technician in the sense of these basic safety instructions is a person who is familiar with the setup installation startup and operation of the product and who has the proper qualifications to perform these tasks The user of the device must have read the operating instructions and be familiar with all functions of the installed software that he has access to All work in the remaining areas of transport storage operation and waste disposal must be performed by persons who have been trained accordingly bachmann pom VOS September 07 2010 OI 3 D BA 0000303 5 2 Safety instructions Operating instructions 2 3 Intended use The device was designed for installation in the front of switch cabinets of machine and system technology The operator must ensure that e the device is only used for its intended purpose e the device is only operated in proper and functional condition e the technical description is always available in its complete version and in legible condition at the operating location of the device only sufficiently qualified and authorized personnel w
25. mE D BA 0000308 6 4 Operating instructions Technical data and dimensional drawings 7 Technical data and dimensional drawings 7 1 Interference resistance UL approval 7 1 1 CE compliance Electromagnetic compatibility EMC The devices are intended as components for installation in machines and systems Adherence to the installation instructions warrants compliance with the corresponding requirements for CE compliance of the entire machine system equipped with such components based on the EMC Directive 2004 108 EC Generic standards Immunity to interference industrial environments According to EN61000 6 2 Interference resistance against discharge of static electricity Tested according to EN61000 4 2 Level 1 3 No malfunction or permanent impairment on the housing and all interfaces Interference resistance against high frequency electromagnetic fields Tested according to EN61000 4 3 HF field AM modulated 80 MHz to 1 GHz 10 V m EN61000 4 6 HF asymmetrical AM modulated 150 kHz to 80 MHz 10 V m Interference resistance to rapid transient electric disturbances burst Supply tested according to EN61000 4 4 Level 3 Interfaces tested according to EN61000 4 4 Level 4 Interference resistance to surge voltages Supply tested according to EN61000 4 5 Level 1 Interfaces tested according to EN61000 4 5 Level 2 Generic standards Interference emission industrial environments
26. nd with no or only little content change may cause so called image sticking This behavior is influenced by different conditions e g ambient temperature switch on off characteristics number of image changes so that an exact time of occurrence cannot be specified Reconditioning This effect can be reversed in the long term by e displaying a white image for a longer time or e changing the background color of the screen saver to white A time duration should be chosen as is necessary to reverse the memory effect Preventive measures This so called memory effect can be prevented by changing images Also the standard functions of the operating system can be used Functions such as Switching off the TFT display after a preset time or Using a monochrome screen saver are measures that prevent the described effect bachmann EE VOS September 07 2010 OI 37 Operation and service D BA 0000307 7 7 Operating instructions 6 6 Shut down Closure Procedure 1 Shutdown the device 2 Disconnect the device from the supply voltage 3 Remove all cables devices e g Ethernet keyboard 4 Remove the device Storage Use the original packaging for storage and take into account the climatic conditions gt Table 19 Ambient conditions IPC312 Page OI 42 Disposal The device must be disposed of according to the applicable local environmental regulations for electronic devices bachmann OI 38 V05 September 07 2010
27. ng instructions bachmann OI 30 V05 September 07 2010 p D BA 0000307 7 7 Operating instructions Operation and service 6 Operation and service 6 1 BIOS settings NOTICE Incorrect BIOS settings Device malfunctions Only make changes to settings if you know the result of doing such e Check the LCD display to be used before entering the setup settings Before connecting the new visualization hardware make sure that the corresponding resolution has been set 6 1 1 Default settings All required settings for the device factory settings are stored in the default settings A change of this configuration by the customer is not needed The BIOS settings can only be accessed during the boot up process Load default settings Procedure 1 Bootup the device 2 Press key Del during the boot up process Press key L gt The Defaults Sets dialog opens 4 Press ky Enter gt Default settings will be accepted 5 Press key X gt BIOS will be saved and exited bachmann c V05 September 07 2010 OI 31 D BA 0000307 7 7 Operation and service Operating instructions 6 1 2 LCD setting Checking LCD settings Procedure 1 Press Key Del during the boot up process gt The setup user interface is opened Select the Device Configuration menu Confirm with key Enter Select the Graphics Configuration menu Confirm with key Enter oa ND Checking the following settings
28. r 6 1 1 Page Ol 31 Display defective Return to manufacturer for repair Operating system does not boot Symptom CF card is not addressed Incorrect entry in BIOS Load BIOS default settings gt Chapter 6 1 1 Page Ol 31 No software installed Install software bachmann OI 34 V05 September 07 2010 s D BA 0000307 7 7 Operating instructions Operation and service Touchscreen Symptom Inputs are transferred incorrectly Cause Touchscreen driver software not calibrated Help Calibrate the touchscreen Duratouch is detected Display electrically defective Return to manufacturer for repair Drift Display has mechanical tension Return to manufacturer for repair or Defective display coating bachmann posce V05 September 07 2010 OI 35 Operation and service 6 4 Care D BA 0000307 7 7 Operating instructions During the cleaning don t use any aggressive or abrasive cleansers Note the protection class of the front panel Table 22 Page OI 43 6 4 1 Foil or front panel Use a soft cloth to clean these parts To remove persistent contamination the cloth can be moisten with a little bit of commercial window cleaner The polyester foil and the contrast filter screen on the front panel are resistant to the following chemicals for a period of gt 24 hours without visible changes according to DIN42115 2 The fo
29. r the machine is responsible for compliance with the limit values required by EMV regulations Protective measures and protective equipment must comply with applicable statutory regulations Required protective measures The device must be grounded gt Chapter 4 4 Grounding measures Page Ol 24 bachmann OI 4 V05 September 07 2010 Er D BA 0000303 5 2 Operating instructions Safety instructions 2 5 Operation The extinguishing of the operating LED and other status indicators does not indicate that the device is disconnected from power and is de energized 2 6 CE Directives Bachmann electronic GmbH calls attention to the fact that CE compliance has to be verified again when working on assemblies or modules bachmann E V05 September 07 2010 OI 5 Safety instructions D BA 0000303 5 2 Operating instructions 2 7 ESD protection Identification ESD Electrostatic Discharge ESDS Electrostatic Discharge Sensitive Electrostatic discharge Components may be destroyed Consider protective measures for ESD Correctly assembled ESDS devices are protected against ESD Unassembled ESDS devices particularly the interior parts e g the mother board can be damaged on contact due to ESD During the handling of these ESDS devices e g during assembly protective measures for ESD should be observed The damage may only be noticeable after a prolonged operational time Protective measures We
30. sec UDMA 2 22 028 6 kB sec to 22 237 kB sec 12 727 5 kB sec to 12 956 7 kB sec Tab 10 Typical reading writing speed CF card bachmann Ol 16 V05 September 07 2010 E D BA 0000304 14 5 Operating instructions Device configuration system description Replacing the CF card 9 Observe the ESD protection gt Chapter 2 7 Page Ol 6 Fig 7 CF card Replacement Requirements Replacing the CF card requires a Phillips screwdriver No 2 Procedure 1 Loosen the screws 3 2 Turn the protective cover 2 to the side 3 Pull the card 1 out toward the top 4 Insert the new card 1 from the top Make sure that the two notches are facing toward the outside when inserting the cards Slide the card 1 into the slot to the stop a Close the protective cover 2 Tighten the screws 3 bachmann c V05 September 07 2010 OI 17 D BA 0000304 14 5 Device configuration system description Operating instructions 3 3 Display module The Display module contains the display as well as the control electronics for the display To increase the lifetime of the display the active phase of the backlight will be set as short as possible This setting may be entered under Windows system control energy options Operating displays based on TFT technology in continuous in operation and with no or little content change may cause so called image sticking gt Chapter 6 5 M
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