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Operating Instructions

1. Parameters Operation Protocol PSG Il Protocol PSG Il Ethernet Protocol Modbus Protocol Modbus TCP Protocol CANopen Data sheets and op erating manuals Information on this topic are in the parameter description of the appropriate hot runner controller Temperature Control System flexotemp Parameter Hot runner controllers profiT EMP Parameters Information on this topic are in the operating instructions TEMPSoft2 Information on this topic are in the protocol description PSG Il and the corre sponding object lists Information on this topic are in the protocol description PSG Il Ethernet and the corresponding object lists Information on this topic are in the protocol description Modbus and the cor responding object lists Information on this topic are in the protocol description Modbus TCP and the corresponding object lists Information on this topic are in the protocol description CANopen and the cor responding object lists Available by Internet see www psg online de Rev 1 00 04 Technical changes reserved 3 4 Chapter 2 Applications 2 Applications The hot runner controller profi EMP controls hot runner nozzles as well as manifolds for particular plastics in an optimal adapted temperature range profi EMP has a uniform and clear build and operating concept from the smallest desktop with 6 zones up to the biggest tower with 250 zones On a 15 touch screen TEMP Touch XP
2. Keys locked The keys of the LCD display are locked see operating instructions TEMPSoft2 chapter 7Setting Program settings Alnput block hot runner controller as soon as TEMPSoft2 connects to profi EMP profi EMP is completely con trolled by TEMPSoft2 The alarm LED s the LED display and the LED s in the function keys respond to the oper ation by TEMPSoft2 when Display Unit pt DU is available The look of the operator interface TEMPSoft2 is described in operating instructions TEMPSoft2 chapter 7Oper ation by TEMPSoft2 general specification Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH 15 Operating instructions profiTEMP with TEMPSoft2 7 Connection profifTEMP TEMP Touch XPC15 V Lower side TEMP Touch XPC15 V Ethernet connection internal profi EMP Tower Connection between Ethernet RJ45 on Display Unit pT CU and Switch Connection be tween Switch and A on TEMP Touch XPC15 V profi EMP Desktop Connection between Ethernet RJ45 on Display Unit pT DU and A on TEMP Touch XPC15 V Power Supply The power supply 24 VDC on TEMP Touch XPC15 V C is connected to the 24 VDC power supply of the internal profi TEMP power unit Ethernet connection external USB connection external Connection D on TEMP Touch XPC15 V for right Connection B on TEMP Touch XPC15 V for left side Ethernet connection under cover cap side USB connection under cover cap e g for TEMPSoft2 update 7 1 Tool
3. Further information on TEMPSoft2 software configuration and adjustment over parameters of the hot runner con troller etc can be found in the specific operating manuals 1 1 Typographical Conventions Symbols and conventions are used in this document for faster orientation for you Symbols A Caution Note Example Reference FAQ Equations lt View gt Project n a Rev 1 00 04 Technical changes reserved With this symbol references and information are displayed which are decisive for the operation of the device In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons The symbol refers to additional information and declarations which serve for improved understanding With the symbol a function is explained by means of an example With this symbol information in another document is referred to Here FAQ Frequently Asked Questions are answered Cross references are marked with the character f In the pdf version of the doc ument the objective of the cross reference is reached via the link Calculation specifications and examples are represented in this way Menu points e g view are represented in this way Windows e g project are represented in this way Not applicable not existing PSG Plastic Service GmbH Operating instructions profiTEMP with TEMPSoft2 1 2 Additional and continuative documents gt O O G B
4. 21 2011 08 31 2011 Changes In detail the following amendments corrections were made m Connection pT Touch D In detail the following amendmenits corrections were made m Connections of touch permuted Terminal marking pl ADP COM revised XM3 XS1 In detail the following amendmenis corrections were made CAN interface CAN1 CAN2 XM1 XM3 specified In detail the following amendmenits corrections were made m First switch on Valid for software version TEMPSoft2 0 09 12 First edition PSG Plastic Service GmbH Pirnaer Strasse 12 16 68309 Mannheim Germany Tel 49 621 7162 0 Fax 49 621 7162 162 www psg online de info psg online de Rev 1 00 04 Technical changes reserved 17
5. C15 V mounted on housing or stand alone the operating software TEMPSoft2 is running profi EMP can additionally be equipped with a control panel DU In this document Mounted TEMP Touch XPC15 V Hot runner controller profi TEMP with TEMPSoft2 are described CUTTER EATER EEL ED _ _ ae o e waa m nim m r Desktop profi EMP 036 Dt 1 Vaal l HTL TET Tower TITITIWUU UU UUUUUUOOOOOVOOINTTTTTUT OLLULLE Tower fiT EMP 060 T e j profiTEMP 060 Tt with external TEMP Touch XPC15 V Tower profi EMP 096 Tt The operating software TEMPSoft2 offers among other things a tool management as a central control element View modes Single loop zone view bar chart graph writ er tool view User Administration Grouping of zones Language switching m Online help see operating instructions TEMPSoft2 chapter Tool cod ing Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH Operating instructions profiTEMP with TEMPSoft2 3 Security References Before installation handling or operation of the device please read through this operating in A structions completely and carefully 3 1 Security References for User All persons responsible for the mounting start up operation maintenance servicing of the device have to be skilled appropriately consider this operating instruction
6. Coding The tool coding is implemented at the moment by 4 bits by the digital in outouts XM3 Pin 1 2 5 6 8 Rev 1 00 04 Technical changes reserved 16 Chapter 8 Appendix 8 Appendix 8 1 Consumable and Spare Parts Order number Article description Display Unit 025 400 06 pT DU 06 025 400 12 pT DU 12 025 400 18 pT DU 18 025 400 24 pT DU 24 025 400 30 pT DU 30 025 400 36 pT DU 36 Display Controller 025 340 00 pT DC CU Hot Runner Controller Card 025 300 01 HCC06 16 Fuses 030 612 Fuse 162 651 02 Control fuse Desktop 162 650 011 Control fuse Tower Adapter 025 350 01 pT ADP ETH 025 350 00 pT ADP COM profi EMP Display Unit 6 Zones profi EMP Display Unit 12 Zones profi EMP Display Unit 18 Zones profi EMP Display Unit 24 Zones profi EMP Display Unit 30 Zones profi EMP Display Unit 36 Zones profi EMP Controller Unit without Display profi EMP Hot Runner Controller Card 16 A FF very fast acting 6x32 mm 3 15 A MT medium time lag 5x20 mm 4 AMT medium time lag 5x20mm profi EMP Adapter ETH profi EMP Adapter COM For further information on consumable and spare parts please see the attached documentation e g wiring dia grams etc Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH Operating instructions profiTEMP with TEMPSoft2 8 2 Version History Version 1 00 04 1 00 03 1 00 02 1 00 01 1 00 00 Date 1 31 2014 11 30 2012 11 30 2011 10
7. ISG Plastic Service Group Operating Instructions Hot Runner Controller and TEMPSoft2 rofiTEMP having your hot runner under control ri a ite ane k ALAARA TALIAE AAAAAAAAANANI TpronTENP NAAN CE Rev 1 00 04 01 2014 Translation of original operating instructions PSG Plastic Service GmbH Operating Instructions profiTEMP with TEMPSoft2 1 Introduction 1 1 Typographical Conventions 1 2 Additional and continuative documents 2 Applications 3 Security References 3 1 Security References for User 3 1 1 Intended use 3 1 2 Maintenance 3 2 Warranty Conditions 3 3 Transport and Storage 3 3 1 Transport 3 3 2 Storage 4 Setup profiTEMP with TEMPSoft2 4 1 Scope of supply 5 Installation 5 1 Installation References 5 2 Electrical Connection 5 2 1 Power Supply 5 2 2 Control fuse 5 2 3 Sensor inputs and power outputs Plug XA 5 2 4 Alarm Output Signal Plug XM1 5 2 5 Digital in outputs 5 2 6 Interfaces 6 Immediately after the switch on with existing Display Unit pT DU 7 Connection profiTEMP TEMP Touch XPC15 V 7 1 Tool Coding 8 Appendix 8 1 Consumable and Spare Parts 8 2 Version History GO PO I gt SI NNO O1 Ol 15 15 16 16 17 Rev 1 00 04 Technical changes reserved 1 2 Chapter 1 Introduction 1 Introduction These operating instructions describe the interaction of hot runner controller profi EMP and TEMPSoft2 software
8. OV External auxiliary voltage 0 VDC U L External auxiliary voltage 24 VDC O External auxiliary voltage 0 VDC Output 1 Relay see chapter 7Alarm Output Signal Plug XM1 Rev 1 00 04 Technical changes reserved 12 Chapter 5 Installation 5 2 6 Interfaces XS1 Serial interface COM RS485 XS2 Interface CANopen CAN access A Before opening the hous ing deenergize the device and protect it against unin controller overall external reference tentional reclosing functions junction Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH 13 Operating instructions profiTEMP with TEMPSoft2 XS3 Interface Ethernet RJ45 RJ45 Socket XS4 Interface USB USB Rev 1 00 04 Technical changes reserved 14 Chapter 6 Immediately after the switch on with existing Display Unit pT DU 6 Immediately after the switch on with existing Display Unit pT DU Is profi EMP equipped with a Display Unit pT DU LED and LCD display immediately after switch ON all seg ments of the LED display are light That identifies that all LED displays are intact In the LCD display is the logo shown The first switch on after leaving the factory asks for the language to use in the LCD display from HEX file version pT DC xxx37112z Check hardware with progress bar After a successful end of the hardware check the LCD display changes to base display 461 866 I EA Actual value C Erg Setroint
9. do not originate from the manufacturer If you wish to use services within the framework of this warranty please refer to the supplier Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH Operating instructions profiTEMP with TEMPSoft2 3 3 Transport and Storage 3 3 1 Transport The hot runner controller is packed fully mounted in a robust carton cushioned with foamed material This assures sufficient protection in normal case A To avoid damage the hot runner controllers must be transported STANDING 3 3 2 Storage If you should not put the hot runner controller into operation immediately store it protected against dirt and mois ture Permissible temperature 20 70 C average permissible humidity lt 75 per year no condensation Rev 1 00 04 Technical changes reserved 7 8 Chapter 4 Setup profiTEMP with TEMPSoft2 4 Setup profiTEMP with TEMPSoft2 Before installation handling or operation of the device please read through this operating in A structions completely and carefully 4 1 Scope of supply 1 Hot Runner Controller profiT EMP Dt Desktop with mounted TEMP Touch XPC15 V and or profiTEMP De Desktop with external TEMP Touch XPC15 V and or profiT EMP Tt Desktop with mounted TEMP Touch XPC15 V and or profiTEMP Te Tower with external TEMP Touch XPC15 V equipment implementation dependent on number of zones PSG Product catalog control systems CD ROM Operating
10. instructions Printout Specifications Pin assignment Printout Wiring diagrams Printout Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH Operating instructions profiTEMP with TEMPSoft2 5 Installation 5 1 Installation References Unpacking The device is packed fully mounted in a robust carton Check the packaging and then the device for identifiable damage incurred during transit If damage is identified then please get in touch with the transportation company In the case of damage the device may not be brought into operation Before beginning and during all installation dismantling work attention is to be paid that the system as well as the devices are de energized Only components of similar type may be exchanged In case of replacement it is absolutely necessary to adopt the setting adjustments of the replaced component 5 2 Electrical Connection The hot runner controller may be installed and put into operation by specialized staff only A Before switch on of the control zones it is to be ensured that the hot runner controller is config ured for the application An incorrect configuration can lead to damage to the control section or to injuries to persons 5 2 1 Power Supply The hot runner controller is activated deactivated by the main switch 1 Consider connected load Check the power supply under the terms of the wiring diagram 5 2 2 Control fuse To protect the internal 24 VDC power
11. l removal Connect the connecting cable only in switched off status Place the connecting cable to prevent stumbling Assure yourself that the connected mold is linked to the protective conductor Do not place any tanks filled with liquid on the top of the device otherwise a dangerous situation may emerge Keep the ventilation slots open Do not insert any objects Rev 1 00 04 Technical changes reserved 5 6 Chapter 3 Security References Maintenance and repair work may be carried out by authorized persons only Only skilled and on the risks trained persons may use the device The relevant accidental regulations as well as other general approved safety rele vant occupational medical norms have to be obeyed Unauthorized modifications of the device exclude liability of the manufacturer for resultant damages Before opening of the device always switch off the mains switch and unplug the mains plug or make sure that the device is de energized Protect against unintentional reclosing Parts of components or components may only be brought into operation when they were implemented safe of contact before During installation they have to be de energized For person and property damages resulting of not considering these operating instructions or not considering these safety instruction warranty claim terminates For consequential damage we assume no liability The safety instruction are on the right side panel side door and or on
12. s exactly regard this operating instructions as part of the product maintain the operating instructions during lifetime of the product pass the operating instructions to all successive owners or operators of the product make sure that every obtained amendment is integrated in the instructions Please note the following safety instructions necessarily for protection against electric shock risks of injuries and fire Before start up adhere strictly to the local safety regulations as well as the safety instruction Consider the regulations for prevention of industrial accidents for electrical installations and equipment by govern ment safety organization in industrial facilities Do not throw packaging material careless away thermoplastic foil styrofoam parts etc may get dangerous for children Position the device exclusively on planes of stable and solid ground Protect device against moisture Do not use in areas with high humidity Check that the specified voltage on the type plate is identical with the mains voltage on site Before each use check device power supply cord and connector Ensure that the power cord and the connecting cables are not damaged by overrun squeezing tearing or suchlike Protect the cords cables against oil sharp edges and temperatures above 70 C Do not touch the mains plug with wet hands Lock the connected counter plug on the rear side of the device with retaining brackets against accidenta
13. supply for the electronics Rev 1 00 04 Technical changes reserved 9 10 Chapter 5 Installation 5 2 3 Sensor inputs and power outputs Plug XA Connect the thermocouples TC of type J L K to the sensor inputs and heaters to the control outputs of the con nection of hot runner mold A Consider terminal assignment see specifications Output power Max 3 6 kW Rated voltage 230 VAC ohmic load 5 2 4 Alarm Output Signal Plug XM1 The alarm output for the signal for enabling of machine alarm message Is implemented as potential free relay contact output 1 relay 4 pole HTS output plug type Wieland 3 pole amp PE with counter plug XM1 Signal plug HTS Plug Pin Function and or signal 1 E 2 __f 3 n a 4 Rated output current 1A Rated voltage 250 VAC ohmic load Rev 1 00 04 Technical changes reserved PSG Plastic Service GmbH 11 Operating instructions profiTEMP with TEMPSoft2 5 2 5 Digital in outputs Digital input 24 VDC digital output 24 VDC 500 mA XM3 O Pin S 1 2 5 6 XM3 PIN m 3 XM3 2 PIN 8 O T XM3 D PIN Q 4 719 XM3 4 Digital In 3 Digital Outputs DIO D SUB socket Pin Function and or signal 1 1 Digital input 1 2 IS Digital input 3 3 OV Reference potential 4 O3 Digital output 3 5 14 Digital input 4 6 2 Digital input 2 7 O1 Digital output 1 8 U Power supply output O 9 O2 Digital output 2 External auxiliary voltage 24 VDC
14. the covering acrylic glass of the line bars A Note the safety instructions necessarily on the hot runner controller identified by this sign label 3 1 1 Intended use The hot runner controllers are designed for temperature dependent control of electric heaters More specific de scriptions are given in the operating instructions When properly used the safety of the user and the device is guaranteed The device may only be used for this purpose If used for other purposes the manufacturer supplier will not take any responsibility and warranty for damages and consequential damages 3 1 2 Maintenance No special maintenance of the hot runner controller is necessary Maintain a clean surface of the operating unit For cleaning use a damp cloth Avoid the use of solvents cleansers and abrasives 3 2 Warranty Conditions This product is subject to the legal warranty time periods for faults or deficiencies in manufacture Content of Warranty If a malfunction relatively occurs through the manufacture the supplier repairs or replaces the nonconforming product according to their own discretion The following repairs do not fall under the warranty and are liable to costs Malfunctions after the legal notice periods have expired Malfunctions caused through operating error of the user if the device is not operated as described in the man ual Malfunctions caused through other devices Changes or damage to the device which

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