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Operating Instructions - ACS-Control

1. ua a Da al K Pew m La Wwe p em ni E LE y a ay ua a Dan al E Pe S Pv ZA We NE NE 4 San _ I Di Os Wwe a gt gt ror Dey x BEN 1 9999 1 9999 0 4 9999 0 9999 1999 9999 u a m a D So rnm am Dew am V Ld w ANE DER roga rn A L bl zu A U A 1999 9999 ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de PF set point limit low for Wef set point controller A Y Off controller inverse action eg heating applications action ak t direct control output Y 1 active control output Y 2 not active action au E g direct control output Y 1 not active control output Y 2 active proportional band 1 heating in units of phys quantity eg C integral time 1 heating in sec derivative time 1 heating in sec min cycle time 1 heating switching difference trigg point separation suppl cont Y Off in units of phys quanti set point limit high for Weff 35 Configuration level 4 4 7 MIR 4x1 mit Messwertausgang mA V 0 phys quantity 90 250VAC 24VUC Ant 0 20mA continuous Hut 3 4 20mA continuous Ant 0 10V continuous Ant 2 10V continuous pe LI Lu 1999 9999 scaling tuk for 0 4mA or 0 2V Hot 1999 9999 scaling tuk for 20mA or 10V w
2. ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de gt G m LL gt rt 7 noa d TTE gt End gt 4 ni tx The input value of the lower scaling point is displayed The operator must adjust the lower input value by means of a process value simulator and confirm the input value by pressing key tot t Thedisplay value of the lower scaling point is displayed Before calibration dui t equals int t T he operator can correct the lower display value by pressing the keys Subsequently he confirms the display value by pressing key nh i The input value of the upper scaling point is displayed The operator must adjust the upper input value by means of the process value simulator and confirm the input value by pressing key Hot is The display value of the upper scaling point is displayed Before calibration Hut equals AH f The operator can correct the upper display value by pressing keys Subsequently he confirms the display value by pressing key The parameters Gui i Gut 1 changed at EAL level can be reset by adjusting the parameters below the lowest adjustment value LF F by means of decrement key 43 Programmer Programmer 44 W X 5 P a K Nx Y mes DN x 07 m PUN L Des C a em bn al _ m Programmer set up For using the controller as a programmer select parameter
3. aD For direct signaller action the controller action must be changed Conf inte tek i eff Lf 100 000 50 000 0 000 00 00 00 00 02 00 00 04 00 output IT L 1L TL TIL R E T jw 3 0 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Configuration levd 4 4 2 2 point controller inverse Fn J set point controller gt 2 point controller PI D inverse action eg heating applications action ak t direct control output Y 1 active 0 1 9999 proportional band 1 heating in units of phys quantity eg C 1 9999 integral time 1 heating in sec 1 9999 derivativetime 1 heating in sec 0 4 9999 mn cycletime 1 heating 1999 9999 set point limit low for Weff 1999 9999 set point limit high for Weff P E gt k E rim gt SWE mme Dew y NED em Dey ee gt gt lt a gt Pew gt a pa D a K Leo II aD For direct action the controller action must be changed Conf LnEr Lek welt 100 00 setpoint 50 000 process value 0 000 00 42 30 00 43 00 00 43 30 00 44 00 output AAA ACS CONTROL SYSTEM GmbH Lauterbachstr 57 1D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 3 1 Configuration level 4 4 3 3 point controller relay relay M mM REP am bn ad
4. 0 9 no function switch over via interface is possible 2 Dl 2 25b i 3 DP omyvisible with OPTION O Z O y y 41 DB onlyvisible with OPTION CT 6 EI ProgrammerRun Stop see page44 0 9 nofunction switch overviainterfaceispossible 2 O 0 3 JjDD onlyvsibewithOPTION 4 JDD onlyvisiblewithOPTION dT __ Function of digital inputs valid for all inputs AAA direct NENNEN Inverse NENNEN toggle key function a fDI1 Forcing dil only visible with BlueControl 100 No forcing l Forcing via serial interface ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de 2 7 Configuration level fDI2 Forcingdi2 only visible with BlueControl 0 0 jNofoing 1 jForingviseralinterface Forcine di3 only visible with BlueControl ee No forcing Forcing via serial interface EEE Baudrate of the interface only visible with OPTION 2 0 ABR S y AT j 2 Jo 0Bad 0 0 0 0 3 19200Bad 0 0 00 0 000 000 ddr 1 24 Address on the interace only visible with OPTION Paritv only visible with OPTION RE e O noparity 2stopbits 0 000 00000 CTI l NENNEN even parit l odd parit E ela Ceu point max number of digits behind the decimal pom voin 0 no digit behind the decimal poi
5. For operation 20 65 C For storage 40 70 C Humidity 75 yearly average no condensation Altitude To 2000 m above sea level Shock and vibration Vibration test Fc DIN 68 2 6 Frequency 10 150 Hz Unit in operation 1g or 0 075 mm Unit not in operation 2g or 0 15 mm ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de T echnical data Shock test Ea DIN IEC 68 2 27 shock 15g Duration 11ms Electromagnetic compatibility Complies with EN 61 326 1 for continuous non attended operation GENERAL Housing Material Makrolon 9415 flame retardant UL 94 VO self extinguishing Plug in module inserted from the front Safety test Complies with EN 61010 1 VDE 0411 1 Overvoltage category I Contamination class 2 Working voltage range 300 V Protection class II Flammability class Certifications Type tested to DIN EN 14597 replaces DIN 3440 With the according sensors applicable for Table 1 Thermocouple measuring ranges Heat generating plants with outflow temperatures up to 120 C to DIN 4751 Hot water plants with outflow temperatures above 110 C to DIN 4752 Thermal transfer plants with organic transfer media to DIN 4754 Olil heated plants to DIN 4755 cULus certification Type 1 indoor use File E 208286 Mounting Panel mounting with two fixing clamps at top bottom or right left High density moun
6. lt 1 mA Configurable output action Resistance thermometer Table 2 page 53 Connection 2 or 3 wire Lead resistance max 30 Ohm Input circuit monitor break and short circuit Special measuring range BlueControl engineering tool can be used to match the input to sensor KTY 11 6 characteristic is stored in the controller Physical measuring range 0 4500 Ohm Linearization segments 16 Current and voltage signals Table 3 page 53 Span start end of anywhere within measuring Span range scaling selectable 1999 9999 Linearization 16 segments adaptable with BlueControl Decimal point adjustable Input circuit monitor 12 596 below span start 2mA 1V SUPPLEMENTARY INPUT INP2 Resolution 14 bits Scanning cycle 100 ms Accuracy lt 0 5 Heating current measurement via current transformer gt Accessory equipment ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de T echnical data Measuring range 0 50mA AC scaling adjustable 1999 0 000 9999 A Current measuring range Technical data as for INP1 CONTROL INPUT DI Configurable as switch or push button Connection of a potential free contact suitable for switching dry circuits switched voltage 25V Current 50 uA CONTROL INPUTS DI2 DI3 OPTION Configurable as switch or push button Optocoupler input for active triggering Nominal voltage 24 V DC ext
7. onlyvisible with OPTION O Z o y 41 DI3 only visible with OPTION o Z o o o oo 2 6 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de Configuration levd Name SwitchingtoexternalsetpointSP E 0 9 nofunction switch overviainterfaceispossible 1 daie O 2 l o y O 3 JjDD onlyvsibewithOPTION y o 4 DI only visible with OPTION CT YYX2swithng O O 1 O9 9 Jnofunction switch over via interface is possible 2 O ee 3 JDD onlvisibewihOPTION O Z o 4 DI3 only visible with OPTION 6 ey y O Automatic manual switching iE no function switch over via interface 1s possible l always activated manual station EE 2 Dl y O 3 JjDD onlyvsibewithOPTION y 4 DIB onlyvisiblewith OPTION oO 6 EI jSwithingoffthecontroler gt gt gt 0 9 nofunction switch overviainterfaceispossible 2 l O 3 JjDD onlyvsibewithOPTION oZ o 4 DI3 only visible with OPTION y 6 EE Blekageofhandfunttion gt 0 9 Jnofunction switch over via interface is possible Df 3 JDD onlvisibewihOPTION CT 1 JjDD onlyvsibewithOPTION Z Resetofallerrorlistentries gt gt gt
8. output 2 Y2 ACS CONTROL SYSTEM GmbH Lauterbachstr 57 D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de 33 Configuration level 4 4 5 Continuous controller inverse 34 Lanf Enki AP EN set point controller Linc d continuous controller PID Lack H inverse action e g heating applications Lanr ukg DEP Duk i type 0 4 20mA Hot 1999 9999 scaling analog output 0 4mA Hot f 1999 9999 scaling analog output 20mA Para finer Pat 0 1 9999 proportional band 1 heating in units of phys quantity e g C koa 1 9999 integral time 1 heating in sec kat 1 9999 derivativetime 1 heating in sec L 0 4 9999 min cycle time 1 heating 5 1999 9999 set point limit low for W eff 1999 9999 set point limit high for W eff For direct action of the continuous controller the controller action must be changed L ant Lnkr J LAcE To prevent control outputs Hac t and Gut of the continuous controller from switching simultaneously the control function of outputs Tuk and dut must be switched off an a Duk tand Gakic M HM t and Ue u ACS CONTROL SYSTEM GmbH Lauterbachstr 57 1D 84307 Eggenfelden I www acs controlsystem delinfo acs controlsystem de Configuration levd 4 4 6 7 Y Off controller 2 point controller with pre contact DE A VI EL I VI Im pa Mi su em Daw al P S Qut E Wwe
9. thermocouple type J 100 1200 C Fe CuNi 2 thermocouple t pe K 100 1350 C NiCr Ni 3 thermocouple type N 100 1300 C Nicrosil Nisil 4 thermocouple type S 0 1760 C PtRh Pt10 ooo S thermocouple type R 0 1760 C PtRh Pt13 Jo oo 20 Pt100 200 0 100 0 C 21 Pt100 200 0 850 0 00077777 22 Pt1000 200 0 200 060 23 30 40 Linearization only at UP 23 KTY 11 6 0 0 20mA and 40 0 10V adjustable Linearization to specification Creation of linearization table withBlueControl a tool possible The characteristic for 11 6 temperature sensors 1s preset Measured value correction scaling Without scaling Offset correction at LAL level 2 point correction at L HL level Scaling at Ffir A level fll Foreing INPI only visible with BlueControl 0 jJNofoting 0 0 000000 Forcing via serial interface rm e Default NES Function selection of INP2 no function subsequent input data are skipped w 0 20mA 4 20mA 0 50mA AC Forcing INP only visible with BlueControl No forcing Forcing via serial interface ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307Eggenfeldenlwww acs controlsystem delinfoMacs controlsystem de 23 Configuration level Default Function of limit 1 2 3 __ measured value monitoring SEN l 2 Measured value monitoring alarm status storage A stored limit value can be
10. 4 3 point stepping controller relay relay 100 tj 10096 Luk gt set point controller 3 point stepping controller inverse action eg heating applicati ons action ak t direct control output Y 1 active control output Y 2 not active action ak direct control output Y 1 not active control output Y 2 active 0 1 9999 proportional band 1 heating in units of phys quantity eg C 1 9999 integral time 1 heating in sec 1 9999 derivative time 1 heating in sec 0 4 9999 min cycletime 1 heating 0 9999 neutral zone in units of phy quantity 0 1 9999 min pulse length in sec 3 9999 actuator travel timein sec 1999 9999 set point limit low for Weff ur a gt E NE gt ee gt pal gt gt Dey Rm em LL al E ror gt E gt y Ss LL al A E ALE LE a De me i En EX pal gt z a RP em LL al E Pew NE E a Er cae Li rr ar x Dey ll gt Dey ll gt Pew gt a zul E Der E EN p CA Gua Gm Pa Dear Paw m po mnm rm P K P p p E Dew wen coUa IPH 1999 9999 set point limit high for Weff For direct action of the 3 point stepping controller the controller output action must be changed L nnf inter Lack ett E 100 00 setpoint 50 000 lt process value 0 000 00 25 00 00 26 00 00200 00 28 00 output 1 i
11. Err LED in the display To reach the error list press twice blinks Alarm due to existing Determine the error type in the error list via the Status e error error number ng t fter error removal H Error removed Acknowledge the alarm in the error list pressing Status 1 Alarm not acknowledged key Or I The alarm entry was deleted L Not visible except when acknowledging Status La all alarm entries deleted Error list Possible remedial action A AAA eee cannot be removed Return unit to our facto Internal error canbe e g EMC trouble Keep measurement and power supply reset cables in separate runs Ensure that interference suppression of contactors 1s provided Hardware error Codenumber and hardware Contact service exchanged Faulty cabling Check INP1 connection Short circuit INP1 Sensor defective Replace INP sensor l Check INPI connection Faul d bling P L INPlpolarityerror Faulty cabling Reverse INP1 polarity Faulty cabling Check INP2 connection Faulty cabling Check INP2 connection INP2 polarit Faulty cabling L Reverse INP2 polarit Heating current alarm Heating current circuit Check heating current circuit HCA interrupted I lt HL M or I gt If necessary replace heater band rit dependent of configuration Heater band defective Heating current short Current flow in heating Check heating current circuit circuit SSR circuit with controller of
12. Operain y 4 V Lt g principle absolut alarm Operating principle relative alarm L t ur Lt normally open L anf Uukx 4Ack 04 aD The variable to be monitored can be selected seperately for each alarm via configuration Thefollowing variables can be monitored e process value e control deviation xw process value set point e control deviation xw suppression after start up or set point change e effective set point W eff e correcting variable y controller output ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de 1 Operation If measured value monitoring alarm status storage is chosen Lun L n ne e the alarm relay remains switched on until the alarm is resetted in the sace Dei Lan 11 3 1 3 8 Operating siructure After supply voltage switch on the controller starts with the operating levels The controller status is as before power off gt gt 3 sec gt 4 gt ass gt gt Pass aD PAA level At PAA level the right decimal point of the upper display line Is Jit continuously aD Lanf level At EnnF level the right decimal point of the upper display line blinks W hen safety switch Loc is open only the levels enabled by me PASS ansof BlueControl engineering tool are visible and accessible by entry of the password adjusted by means of BlueControl en gineering tool Indiv
13. a digital input adjust parameter d F a d LanF L ti key function x no effect ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 47 T imer 8 1 4 Signal end If one of the relays shall switch after timer elapse parameter k nE and in verse action Ack i must be selected for the relevant output Aut i ante inthe Lan menu gt page 25 26 If direct action is selected the rele vant output signals the active timer 8 2 Determining the timer run time The timer run time can be determined via parameter 4FP in the PAr A menu The timer run time must be specified in minutes with one digit behind the deci mal point 0 1 minutes 6 seconds A Iternatively the timer run time can be determined directly at extended opera ting level chapter 8 3 8 3 Starting the timer 48 D ependent of configuration the timer start is as follows e by apositive flank at one of digital inputs di1 3 e by pressing key e by switching on the controller power On e by changing the timer run time Ek gt 0 extended operating level e Viathe serial interface Display Run LED timer is not running vet timer 1s running off timer is off timer has elapsed n d and setpoint are deletion of n d display by pressing any displayed alternately ke With active timer the time can be adjusted by changing parameter Ek at extend
14. arr a inthe Lanr menu page 21 The programmer is started via one of digital inputs di1 3 Which input shall be used for starting the programmer is determined by selecting parameter Fir un 22 23 inthe anf menu accordingly gt page 23 For assigning t the program end as a digital signal to one of the relay outputs para meter P E nd must be selected for the relevant output die t ue in the Lanr menu gt page 26 27 Programmer parameter setting A programmer with 4 segments is available to the user Determine a segment du ration PE t PEGA in minutes and a segment target set point 5 P H i 5 P 4 for each canned ne m menu gt page 38 Starting stopping the programmer Starting the programmer is done by a digital signal at input dil 3 selected by pa rameter Pr un gt page 23 The programmer calculates a gradient from segment end setpoint and segment time This gradient is always valid Normaly the programmer starts the first seg ment at process value B ecause of this the effective run time of the first segment may differ from the at PAr R level setted segment time process value set point After program end the controller continues controlling with the target set point set last If the program is stopped during execution signal at digital input di1 3 is taken away the programmer returns to program start and waits for a new start signal ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 E
15. for Default 4 120 Ye Description Default ignal type selection OUT3 S relay logic only visible with current logic voltage g man O s S C A EA E MS sss o ss E O Jjdiet normdlyopn o l JJivese normalycled f f ff f E Controller output Y1 Y2 only visible when O TYP 0 OA 0 notactive NENNEN l1 active w F O notactive usss 0 EEE l 2 3 4 5 l active l active not active active EEE EN not active BE A ERN ss NENNEN ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de 2 5 Configuration level Default Solid state San SSR short circuit signal only visible when O TYP tati 0 AT j ww n isi gt Xa s was 0 s Wakas G ws gt S 3 Jpreesvaue 4 effectiveset pointWef o 5 control deviation xw process value set point Forcing OUT3 only visible with BlueControl No forcing Forcing via serial interface aD Method of operation and usage of output Tut Qub 3 Is more than one signal chosen active as source those signals are OR linked Default agua u by front keys is blocked DI rr LULU U o 3 JjDD onlyvsibewithOPTION 4 DI3 only visible with OPTION _ Switching to second setpoint SP 2 0 no function switch over via interface ts possible En 2 O _ 3 DB
16. set point controller 3 point controller 2xPI D action inverse eg heating applications action dut direct control output Y 1 active control output Y 2 not active action Hut direct control output Y 1 not active I control output Y 2 active 0 1 9999 proportional band 1 heating in units of phys quantity eg C 0 1 9999 proportional band 2 cooling in units of phys quantity eg C 1 9999 integral time 1 heating in sec 1 9999 deri vati ve time 2 cooling in sec 1 9999 integral time 1 heating in sec 1 9999 deri vati ve time 2 cooling in sec 0 4 9999 mn cycletime 1 heating 0 4 9999 min cycletime 2 cooling 0 9999 neutr zone in units of phys quantity 1999 9999 set point limit low for Weff 1999 9999 set point limit high for Weff eae Mi lt m a a lt LSU Wa Par Da gt lt k p y pal gt Em u m K ak E Pe sas E gt NE pe Rm em Dan al pa gt Ld a ua a Dan al E rim m A Rm em LAW Wa r I gu gu LL a rns oue lt a TD same m x Lc on ae De t Dey ll gt a ll P gt E Pew gt Wwe KC an i m LG E E bt D x m em Dan al LOC PR PP Pe pec lal Wa w o UC UG Ic er 3 2 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Configuration levd 4 4
17. voltage 0 2 10V d transmitter supply e logic 0 20mA 0 12V Connection of inputs di2 3 option Digital inputs 24V DC external galvani cally isolated configurable as switch or push button Connection of output U option Supply voltage connection for external ener gization Connection of bus interface option RS422 485 interface with M odbus RT U protocol ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de 7 Electrical connections Q Q di2 3 U 2 wire transmitter supply Q 0UT3 transmitter supply If Ur and the universal output OUT 3 is used there may be no external galvanic connection between measuring and output circuits A OUT3 as logic output with solid state relay series and parallel connection Series connection Parallel connection 8 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Electrical connections O RS485 interface with RS232 RS485 interface converter max 1000m RGND connection optional Twisted P air RT u RT 120 200 Ohm Interface description M od
18. 24 FF then the segment time is not visible PLAT 19 999 input valu for he Tower sealing point 0 tui t 1999 9999 Displayed value for the lower scaling point 0 d nit 1999 9999 Input value for the upper scaling point 2 Huh t 1999 9999 Displayed value for the lower scaling point 20 EF i 99 999 Filter time constant s o 0 oS dmi 199 9999 Input value for the lower scaling point 0 duke 1999 9999 Displayed value for the lower scaling point 0 d mha 1999 9999 Input value for the upper scaling point 50 HaHa 1999 9999 Displayed value for the upper scaling point 30 L 1999 9999 Lowerlimt j o HG 199 999 Upperlimitl 4 j M C HUS T o Bmeeslm 4 he 1999 9999 Lowerlimit2 o 0 10 Off M 199 999 Uperlimt2 0 10 0 Off Hanae 0 999 Hysteresislimit2 C 0 P L d 1999 9999 Lowelimit BFF Md 199 999 Upperlimit3 o 10 10 0 1 10 Ur Waad 0 999 Hysteresislimit3 0 0 0 O HE 199 999 Heatcurrentcontolimt A 9 aD Resetting the controller configuration to factory setting Default chapter 12 1 page 56 ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307Eggenfeldenlwww acs controlsystem delinfoMac
19. 9 ee amp D O Bw fill level water level pressure temperature flow visualization signal converter sensoric MIR 401 MIR 411 MIR 421 Industrial controller MIR 401 MIR 411 MIR 407 ama MIR 421 ACS CONTROL SYSTEM X knowhow with system contsys Your partner for measuring technology and automation 9 BlueControl More efficiency in engineering more overview in operating The projecting environment for the BlueP ort controllers Description of symbols in the text on the device General information N Follow the operating instructions N General warning Attention ESD sensitive devices ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de MOUNN sk ww nx s k w a kok m KE Q W Q W W W K E W 5 Electrical connections 0 0 nn nn nn nn 6 Connecting diagram T 2 2 ea a 6 Terminal connection 2 mm mn 6 3 2 Behaviour after power on nm m mE 11 33 Operating level nn 11 3 4 Maintenance manager Errorlit 12 35 Self tuning a 3 nu a xA EURREFX3RSESSSG4RSXX3 14 Preparation for self tuning ne 14 Self tuning sequence o 4 4 14 Sdf tuningStart J k sss sa san s na 15 Self tuning cancellaion nn es 15 Acknowledgement procedures in case of unsuccessful self tuning 16 Examples for seif tuni
20. Cs Gta EA igur oni n ni A Limits Licence number OK Ab Output 1 Product code 011 2 e T Se al number Fancel bo Logic Licence type As Other Espiry date J Parame ter Ais Controller 5 Setpoint 5 Programmer RW Input 1 BlueControl KS40 1 Basic is now m A Input 2 bein beady You Please Ry Limits enter Your licence number Cancel Licence number 1234 5678 9000 Choosing Demo only a limited Demo functionality is available You can change the licence number at any time under Help Licence Ready A Start Posteingang Microsoft O X Corel VENTURA 8 B k Bi BlueControl Parame WO 1528 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de 49 Versions BET Versions MIR 401 MIR 411 MIR 421 O connection via flat pin terminal 1 connection via screw terminals O 90 250V AC 3 relay 0 no option 00 O standard configuration 9 configuration as specified 0 D E F Bestellschl ssel MIR 4 1 00 Accessories delivered with the unit no operating instructions 0 U D G standard UL certificated 1 24V AC 18 30V DC 3 relay 2 90 250V AC 2 relay mA V logic 3 24V AC 18 30V DC 2 relay mA V logic 1 Modbus RTU transmitter supply di2 di3 operating instructions german operating instructions english opera
21. OL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Safety hints MAINTENANCE REPAIR AND MODIFICATION The units do not need particular maintenance N Warning W hen opening the units or when removing covers or components live parts and terminals may be exposed Before starting this work the unit must be disconnected completely After completing this work re shut the unit and re fit all covers and components Check if specifications on the type label must be changed and correct them if ne cessary Caution W hen opening the units components which are sensitive to electrostatic dischar ge ESD can be exposed The following work may be done only at workstations with suitable ESD protection M odification maintenance and repair work may be done only by trained and aut horized personnel For this purpose the PM A service should be contacted N The cleaning of the front of the controller should be done with a dry or a wetted spirit water kerchief ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 55 Safety hints 12 1 Resetting to factory setting In case of faultyconfiguration KS4x 1 can be reset to the default condition o e o T Power on e E e 56 For this the operator must keep the keys increment and decrement pressed during power on Then press key increment t
22. ammer Changing segment end setpoint 45 Changing segmenttime 45 Parameter setting 44 Set UP ar wee x X X x Re 44 Starting Stopping 44 R Resetting to factory setting 56 Resistance thermometer measuring range 1 S Safety hints 25 56 Safety switch 5 Safety test 53 Self tuning Cancelation 15 Cancelation causes 16 O crasas 15 Set point processing 29 T Thermocouple measuring range 51 Timer Display run LED 48 Operating modes 46 Signalend 48 Timerstart 47 Tolerance band 47 V Versions 50 V oltage signal measuring range 51 58 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de 59 dp E Wy iti fill level water level pressure temperature flow visualization signal converter sensoric Wir erwarten Ihren Anruf ACS CONTROL SYSTEM GmbH Lauterbachstr 57 D 84307 Eggenfelden Tel 49 0 8721 9668 0 ACS CONTROL SYSTEM rg OE info acs controlsystem de knowhow with system contsys ere a Stand 08 2013 Your partner for measuring technology and automation
23. bus RTU in seperate manual see page 50 Connecting example MIR 4x1 L1 i fuse fuse fuse TB 40 1 MIR 4x1 Temperature limiter contactor SSR e o LI E a o 2 gt N1 N2 O TB 40 1 Temperature limiter Standard version 3 relays TB40 100 0000D 000 other versions on request N CAUTION Using a temperature limiter is recommendable in systems where overtemperature implies a fire hazard or other risks ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Operation ESE Operation 3 1 Front vew MIR 411 10 MIR 401 Status of switching outputs P oP f Hub 1 3 Litwithlimtvduel PHrh L n not exceeded Process val ue display Set point controller output Signals L anf and PRr A level Programmer or timer running Self tuning active Entry in error list Set point z or B P E is effective Set point gradi ent effective M anual automatic switch over Off Automatic On Manual changing possible Blinks Manual MIR 401 u givereat changing not possible gt LankF Lnt r InAn MIR 421 D Enter key calls up extended operati ng leve error list 9 Up down keys changing the set point or the controller output value Manual mode spec function gt L anf L D 9 PC connection for BlueControl engineering eo ooeogooco tool L ED colours LED 1 2 3 yellow LED OK g
24. ceDalUs s xx wx xoxo 4 3 x 0 9 X Q W W 8 QS Q 47 TIMES wo ee a 3453 4 SIGNALE marcas 4 X ROCK RUE POR R3 48 Determining the timer run time 48 Starting the timer Hm ns 48 BlueControl wa cea ne nn ii ira rs ss rs es 49 VE IONS aos eo x x xx k Q nos AA 50 Technical data 00 nn 51 Safety TING s uo xo ee x w k Re K K amp XS N 55 Resetting to factory setting 2 2 56 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de M ounting MN Mounting min 48 1 89 Front view MIR 411 max 4 60 C min 0 C 96 3 78 max 95 rel Front view MIR 421 d gt N 48 11 89 Loc 10V o mA Pt k a N A Loc 10V mA Pt Safety switch Safety switch For access to the safety switches the controller must be withdrawn from the hou sing Squeeze the top and bottom of the front bezel between thumb and forefinger and pull the controller firmly from the housing 10V G mA Pt right O closed Factory setting e Default setting display of all levels DOE _MEE suppressed password PAHSS zr j N Safety switch 10V lt gt mA Pt always in position left or right Leaving the safety switch open may lead to faulty functions A I _ P yo Caution The unit contains ESD sensitive components ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenf
25. ect Resolution lt 22 uA 0 1 Accuracy lt 40 uA 0 296 Voltage output 0 2 10V configurable Signal range 0 11 V Min load 2 kQ Load effect no effect Resolution lt 11 mV 0 1 Accuracy lt 20 mV 0 2 OUT3 used as transmitter supply Output power 22 mA gt 13V OUT3 used as logic output Load lt 500 Q 0 lt 20 mA Load gt 500 Q 0 13 V POWER SUPPLY Dependent of order AC SUPPLY Voltage 90 250 V AC Frequency 48 62 Hz Power consumption approx 7 3 V 52 UNIVERSAL SUPPLY 24 V UC AC voltage 20 4 26 4 V AC Frequency 48 62 Hz DC voltage 18 31 V DC class 2 Power consumption approx 7 3 VA BEHAVIOUR WITH POWER FAILURE Configuration parameters and adjusted set points control mode Non volatile storage in EEPROM BLUEPORT FRONT INTERFACE Connection of PC via PC adapter see Accessory equipment The BlueControl software is used to configure set parameters and operate the MIR 4x1 BUS INTERFACE OPTION Galvanically isolated Physical RS 422 485 Protocol Modbus RTU Transmission speed 2400 4800 9600 19 200 bits sec Address range 1 247 Number of controllers per bus 32 Repeaters must be used to connect a higher number of controllers ENVIRONMENTAL CONDITIONS Protection modes Front panel IP 65 NEMA 4X Housing IP 20 Terminals IP 00 Permissible temperatures For specified accuracy 0 60 C Warm up time 15 minutes
26. ed operating level ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de ME BlueControl BlueControl BlueControl 1s the projection environment for the BluePort controller series The following 3 versions with graded functionality are available FUNCTIONALITY MINI BASIC EXPERT parameter and configuration setting yes yes yes controller and loop simulation yes yes yes download trnsfer of an engineering to the controller yes yes yes online mode visualization SIM only yes yes defining an application specific linearization yes yes yes configuration in the extended operating level yes yes yes upload reading an engineering from the controller SIM only yes yes basic diagnostic functions no no yes saving data file and engineering no yes yes printer function no yes yes online documentation help yes yes yes implementation of measurement value correction yes yes yes data acquisition and trend display SIM only yes yes wizard function yes yes yes extended simulation no no yes The mini version is free of charge at your disposal as download at ACS homepage www acs controlsystem de or on the CD please ask for At the end of the installati on the licen ce number has to be stated or DEM O mode must be cho sen AtDEMO mode the li cence num ber can be stated subse quently un der Help gt Licence gt Change File Edit View Device Extras Window Help S
27. elden www acs controlsystem delinfoOacs controlsystem de 5 Electrical connections NP Electrical connections 2 1 Connecting diagram D NJ 24V AC DC OR O d e c b Logic o Lge L PLZ I Il 005 eee RGND GND HC mA RXD An DATAB TXD Bi DATA A DA RS485 RS422 Safety switch mA gt V in position left aD D ependent of order the controller is fitted with e flat pin terminals 1 x 6 3mm or 2 x 2 8mm to DIN 46 244 or screw terminals for 0 5 to 2 5mm 2 2 Terminal connection Power supply connection See chapter 11 Technical data Connection of input INP1 Y Input for variable x1 process value a thermocouple b resistance thermometer Pt100 Pt1000 K TY c current 0 4 20mA d voltage 0 2 10V A 099 Goo e 6 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Electrical connections Connection of inputINP2 H eating current input 0 50mA AC or in put for ext set point 0 4 20mA INP2 current tansformer Connection of inputdil Digital input configurable as switch or push button Connection of outputs OUTY2 Relay outputs 250V 2A normally open with common contact connection Connection of output OUT3 a relay 250V 2A potential free changeover contact universal output b current 0 4 20mA c
28. erm storage and print functions The engineering tools are connected to MIR 4x1 via the front panel interface BluePort by means of PC Windows 95 98 NT and a PC adaptor Description BlueControl see chapter 9 BlueControl page 49 4 3 Set point processing The set point processing structure is shown in the following picture Xeff 2 internal setpoint programmer external limitation setpoint 4 P E actual NP 0 4 20 mA semoib 2 setpoint 5F 2 Index The ramp starts at process value with the following switchings D int ext setpoint switching configuration SPF n pu O 5P 5P2 switching aP c switching Manual Automatic switching at power on ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 29 Configuration level 4 4 Configuration examples 4 4 1 On Off controller Signaller inverse set point controller signaller with one output Inverse action e g heating applications action da i direct control output Y 1 active switching difference symmetrical to the trigger point 1999 9999 set point limit low for W eff 1999 9999 set point limit high for W eff a We wen 4 4 gt Os Ur Z al y UN y UN an x r u l gt K me K e m K C O O LO LO Dey RC A ON A ON ERE ln Ed e Dew A LO LU a
29. ernal Current sink IEC 1131 type 1 Logic 3 5 V Logic 1 15 30 V Current requirement approx b mA TRANSMITTER SUPPLY Ur OPTION 22 mA 218 V If the universal output OUTS3 is used there may be no external galvanic connection between measuring and output circuits GALVANIC ISOLATION Safety isolation Function isolation Power supply Process value input INP 1 Supplementary input INP2 Digital input dil Transmitter supply U Power OUTPUTS RELAY OUTPUTS OUT1 OUT2 2 NO contacts with common connection 500 VA 250 V 2A at 48 62Hz resistive load 6V 1 mA DC Contact type Max contact rating Min contact rating 51 T echnical data Operating life 800 000 duty cycles with max electr rating OUT3 USED AS RELAY OUTPUT Contact type potential free changeover contact 500 VA 250 V 2A at 48 62Hz resistive load 5V 10 mA AC DC 600 000 duty cycles with max contact rating Max contact rating Min contact rating Operating life electr Note If the relays OUT1 OUT3 operate external contactors these must be fitted with RC snubber circuits to manufacturer specifications to prevent excessive switch off voltage peaks OUT3 AS UNIVERSAL OUTPUT Galvanically isolated from the inputs Freely scalable Resolution 11 bits Current output 0 4 20 mA configurable signal range D approx 22mA Max load 500 2 Load effect no eff
30. f If necessary replace solid state relay _SSR defective 1 2 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Operation Description Cause Possible remedial action LOOP loop alarm Input signal defective or not Check heating or cooling circuit connected correctly Check sensor and replace it if necessary Output not connected Check controller and switching device correct Self tuning heating See Self tuning heating error see Self tuning heating error status alarm status ADAH alarm cooling status ADAC NM E eee sa exceeded peo pen limitalarm2 adjusted limit value 2 exceeded bin wis limit alarm3 adjusted limit value 3 oxceedec al limit value adjusted number of operating application specific Message hours reached Id duty cycle message adjusted number of duty application specific digital ouputs cycles reached aD Saved alarms Err LED is lit can be acknowledged and deleted with the digital input di 1 2 3 or the E key Configuration see page 27 Lanf L Dr Erro aD If an alarm is still valid that means the cause of the alarm is not removed so far Err LED blinks then other saved alarms can not be acknowledged and deleted Self tuning heating d 4 and cooling R d R L error status Description Behaviour Noerror AA MEA Faulty control action Re configure controller inverse O direct No response of process The con
31. ggenfelden www acs controlsystem delinfoOacs controlsystem de Programmer lt Program parameter changing while the program isrunning is possible Changing the segment time Changing the segment time leads to re calculation of the required gradient W hen the segment time has already elapsed starting with the new segment is done di rectly where the set point changes with a step Changing the segment end setpoint Changing the set point leads to re calculation of the required gradient in order to reach the new set point during the segment rest time whereby the required gra dient polarity sign can change ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 45 T imer BENE Timer 8 1 Setting up the timer 8 1 1 Operating modes 6 different ti mer modes are available to the user T he relevant ti mer mode can be set via parameter SPF 4 inthet an menu gt page 21 Mode 1 After timer start control is to the adjusted set point The timer runs as soon as the process value enters or leaves the band around the set point x 25 P After timer elapse the controller returns to Yi t nd and the set point are displayed alternate ly in the lower display line M ode 2 M ode 2 corresponds to mode 1 except that control is continued with the relevant set point after timer 5 P elapse M ode 3 A fter timer start control is to
32. heating cooling 7 OUT3 as logic output 8 OUT3 transmitter supply 8 RS485 interface 9 Control inputs dil di2 di3 Technical data 51 Current signal measuring range 51 D Digital inputs dil di2 di3 Configuration 26 Technical data 91 E Environmental conditions 93 Equipment 50 Error list oo oo on 12 FrontvieW 10 Input INP1 Configuration 23 Parameters 39 Technical data 51 Input IN P2 Configuration 23 Parameters 39 Technical data 51 Input scaling 40 K Kalibrierung RAL 41 L LED Ada LED 10 EI LEO x39 name 10 LED 10 LED colours 10 So LED eee se ess 10 run LED 10 SPx LED cs 4 4 wee ws 10 M Maintenance manager 12 13 Manual tuning 17 Mounting 2 on 5 O Offset correction 41 Output OUT1 Configuration 24 Technical data 92 Output OUT 2 Configuration 25 Technical data 52 Output OUT 3 Configuration 25 Technical data 92 P Parameter setting level Parameter survey 37 Parameters 38 39 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 57 Power supply 52 Progr
33. hstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 17 O peration The control parameters can be determined from the values calculated for delay time Ty maximum rate of increase Vmax control range X y and characteristic K ac cording to the formulas given below Increase X p if line out to the set point os cillates Parameter adjustment effects Line out of disturbances Start up behaviour increased damping slower reduction of duty cycle reduced damping faster line out faster reduction of duty cycle Formulas controller behavior Ph t phy units Ed ffs Esti PD L7TK 2 Tw 2 To W lwiad p osk 3 point controllers o zu OFF the cycle time mustbe PE 26K BFF 6 Tu s CY adjusted to aa Ei 2 x025 Tu 3 pointstepping 17 K Tu 2 Tu _ 3 7 Alarm handling M ax three alarms can be configured and assigned to the individual outputs Ge nerally outputs due t Luk a can be used each for alarm signalling If more than one signal is linked to one output the signals are OR linked Each of the 3 li mit values Lunt L ond has 2 trigger points H x M ax and x M in which can be switched off individually parameter HF F Switching difference H4 5 x of each limit value is adjustable 1 8 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Operation Nn L L 5 D
34. idual parameters accessible without password must be co pied to the extended operating level Factory setting Safety switch Locclosed all levels accessible without restriction password PASS SFF Patel switch Password entered with Function disabled or enabled Access via the instrument Loc uePort t bluePort front panel closed enabled open disabled open enabled open Password enabled enabled after password entry 20 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Configuration level MITA Configuration level 4 1 Configuration survey L nr Configuration level un e Q lt P R gt qu e pum E e pum cA J Fac Fnac nAn EJE ci E rg e mea LOO Fred a I E EN FRIL redada BL di cum uro ES rum I E E Adjustment e Theconfiguratiuons can be adjusted by means of keys e Transition to the next configuration is by pressing key e After the last configuration of a group une is displayed and followed by automatic change to the next group aD Return to the beginning of a group is by pressing the key for 3 sec ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de 2 1 Configuration level 4 2 Configuration 22 Value range Description Default Basic configuration of setpoint processing set point controller can be switched over to exter
35. lways be cancelled by the operator For this press and key simultaneously With manual automatic switch over configured via E key self tuning can also be canceled by actuating key The controller continues operating with the old parameters in automatic mode in the first case and in ma nual mode in the second case By the controller If the Err LED starts blinking whilst self tuning is running successful self tuning Is prevented due to the control conditions In this case self tuning was cancelled by the controller D ependent of control type the output status is e 3 pnt stepping controller actuator is closed 096 output e 2 pnt 3 pnt continuous controller If self tuning was started from the automatic mode the controller output is 0 With self tuning started from manual mode the controller output is Y 2 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 15 O peration 3 5 5 Acknowledgement procedures in case of unsuccessful self tuning 1 Press keys and a simultaneously The controller continues controlling using the old parameters in automatic mode The Err LED continues blinking until the self tuning error was acknowledged in the error list 2 Press key if configured The controller goes to manual mode The Err LED continues blinking until the self tuning error was acknowleged in the error list 3 Press key 3 Display of error li
36. mpossible the unit must not be taken into operation ELECTRICAL CONNECTIONS The electrical wiring must conform to local standards e g VDE 0100 The input measurement and control leads must be kept separate from signal and power supply leads In the installation of the controller a switch or a circuit breaker must be used and signified The switch or circuit breaker must be installed near by the controller and the user must have easy access to the controller COMMISSIONI NG Before instrument switch on check that the following information is taken into account e Ensure that the supply voltage corresponds to the specifications on the type label e All covers required for contact protection must be fitted e fthecontroller is connected with other units in the same signal loop check that the equipment in the output circuit is not affected before switch on If necessary suitable protective measures must be taken e Theunit may be operated only in installed condition e Before and during operation the temperature restrictions specified for controller operation must be met SHUT DOWN For taking the unit out of operation disconnect it from all voltage sources and protect it against accidental operation If the controller is connected with other equipment in the same signal loop check that other equipment in the output circuit is not affected before switch off If ne cessary Suitable protective measures must be taken ACS CONTR
37. nal set point gt La P E I 2 timer mode I bandwidth controlled switched off at the end timer mode 2 bandwidth controlled set point remains active at the en timer mode 3 switched off at the end 5 timer mode 4 set point remains active at the end timer mode 5 switch on dela 1 timer mode 6 set point switch over 0 9999 Timer tolerance band for timer mode 1 2 and 6 The timer start setpoint b ti s when process value 2 A Y Off or 2 point controller with partial full load switch over 3 4 yes seealsoL 05 an dire ee cooling o O oS Behaviour at sensor break st Lo yzY2 0 000 y mean output The maximum permissible output can be adjusted with parameter int To prevent determination of inadmissible values mean value formation 1s only if the control deviation is lower than parameter L Z ES e dn rniL 1999 9999 X0 low limit range of control rnhH 1999 9999 X100 high limit range of control 900 AdO _ Optimization of T1 T2 only visible with BlueControl ERE Automatic optimization nhl and r nist areindicating the range of control on which eg the self tuning is refering ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Configuration level Sensor type sletion 0 thermocouple type L 100 900 C Fe CuNi DIN 1
38. ngattempts 16 Manual tuning nn 17 Alarm handling 2 2 2 nn 18 Operating structure 2 2 2 2m 20 Configurationlevdi nn s ss ss s sa 21 Configuration survey nn 21 Configuration rns 22 Set point processing n 29 Configuration examples 30 On Off controller Signaller inverse 30 2 point controller inverse nne 31 3 point controller relay amp relay we ee 32 3 point stepping controller relay relay 33 Continuous controller inverse s aoaaa a 34 AZ Y Off controller 2 point controller with pre contact 35 4 4 MIR 4x1 with measured value output 36 ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Un I On NO Un UJ dl P UI UI N mI Parameter setting level 0000 s r s na 37 Parameter survey a o a ea a 37 aora sonas ara 37 ee ANETTE 37 PA O s sx 0 0 et cee ee x z radares 38 Inputscalihg 2 2 mo onn 40 POULT AP uw ne Y ne 933 eae 40 Input i APE ux RE YOETEARERTGESESXe24339 94 40 Calibration level r s s rs r rna 41 Programme 44 xxx x Kupu 4 k x E X 4o x S X x K N 44 TIME nao ros rro AAA 46 Setting up the timer ee 46 Operating modes m nn nn nn r ras rr na 46 Tol ran
39. nt digit behind the decimal point a 2 2 digits behind the decimal point SS 3 digits behind the decimal point LdEL 0 200 Modem delay ms au FrEq Switching 50 Hz 60 Hz only visible with BlueControl 0 i E OS en uono ICof Block controller off only visible with BlueControl Released O Released EN Blocked O Ada Block auto tuning only visible with BlueControl WOITIWI Released Released o0 l Blocked Exo m Block extended operating level only visible with BlueControl 0 Released 1 Blocked Pass OFF 9999 Password only visible with BlueControl OFF 28 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Configuration levd Default IPar os parameter level only visible with BlueControl E Released ees y o t less ws C nf p Block configuration level only visible with BlueControl Released Block Block calibration level only visible with BlueControl Released Blocked 35 BlueContral the engineering tool for the BluePort controller series 3 engineering tools with different functionality facilitating MIR 4x1 configuration and parameter setting are available see chapter 10 Accessory equipment with ordering information In addition to configuration and parameter setting the en gineering tools are used for data acquisition and offer long t
40. o select H 6 Confirm factory resetting with Enter and the copy procedure is started display L uF Y Afterwards the device restarts In all other cases no reset will occur timeout abortion If one of the operating levels was blocked and the safety lock is open reset to factory setting is not possible If a pass number was defined via BlueControl and the safety lock is open but no operating level was blocked enter the correct pass number when prompted in A wrong pass number aborts the reset action The copy procedure HP Y can take some seconds Now the transmitter is in normal operation ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Index 0 9 2 point correction 41 A Alarm handling 18 19 B BlueControl 49 B us interface Technical Data 52 C Calibration level LAL 41 43 Certifications 53 Configuration examples 2 point controller 31 3 pointcontroller 32 3 point stepping controller 33 Continuous controller 34 D Y Off controller 35 Measured value output 36 Signaler ls 30 Configuration level Configuration parameters 22 28 Parameter survey 21 Connecting diagram 1 00 6 Connecting examples di2 3 2 wire transmitter supply 8 INP2 currenttransformer 7 OUT1 2
41. ore 4 signal source for Out is the process value 3 6 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Parameter setting level EE Parameter setting level 3 1 Parameter survey PArR Parameter setting level Control and P Set point and L nt r self tuning SEE process value ce n E Programmer pad TERETE Lg E HUGO SH E_ Lh a UM ES D D r j rr Ex Lc ZEN Dn LI L ES 3 LI yd 2c ES w Adjustment e The parameters can be adjusted by means of keys e Transition to the next parameter is by pressing key e After the last parameter of a group dane is displayed followed by automatic change to the next group aD Return to the beginning of a group is by pressing the key for 3 sec aD If for 30 sec no keypress is excecuted the controler returns to the process value and setpoint display Time Out 30 sec ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de 3 7 Parameter setting level 5 2 Parameters Laer AMET Proportional band 1 2 heating in ph dimensions e e g 100 l e g FEE 1 59 merslatientmeldeni l 8 E ir 1 999 Integral action time 2 cooling f 18 Ed i 1 999 J Derivativeactiontimel heating 180 EE O0 Derivative action time 2 cooling
42. reen other LEDs red In the upper display line the process value is always displayed At parameter configuration calibration as well as extended operating level the bottom display line changes cyclically between parameter name and parameter val ue ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Operation 3 2 Behaviour after power on After supply voltage switch on the unit starts with the operating leve The unit is in the condition which was active before power off If MIR 4x1 was in manual mode before power off the controller starts with cor recting value Y 2 after switching on again 3 3 Operating level The content of the extended operating level is determ ned by means of BlueCon trol engineering tool Parameters which are used frequently or the display of which is important can be copied to the extended operating leve Automatic Manual awas Y Extended operating level rm Errorliste if error exists t display lt gt switching mx ux 11 ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfo acs controlsystem de Operation 3 4 Maintenance manager E rror list W ith one or several errors the extended operating level always starts with the error list Signalling an actual entry in the error list alarm error is done by the
43. reset via error list key or a digital input L Hu Err r Source of limit 1 2 3 l control deviation xw process value set point control deviation xw with suppression after start up and set point change Monitoring of control loop interruption for heatine switched off inactive active If E t 0 LOOP alarm is inactive 7 l OFF 999999 OFF 999999 Hour Swit D j Mefhodofoperationofoutput OUTI O Jjdiet nommllyoen 0 0 000000 jConrollrouput YUV O jmotative O JLmitl isignl 0 0 0 0 0 note Interruptionalarmsignal LOOP O AT S o AT o Heatcurrentalarmsignal O0 notactive O not active 0 Lo I dative o Q with current and voltage input signals scaling is required see chapter 5 3 aD Resetting the controller configuration to factory setting Default Chapter 12 1 page 56 24 ACS CONTROL SYSTEM GmbH lLauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de Configuration levd Default Solidstate relay SSR short circuit signal WW not active active Timer end signal 0 notactive 1 active Proerammer end sienal not active active INP1 INP2 error signal not active active Forcing OUT1 only visible with BlueControl No forcing Forcing via serial interface LL L Configuration parameters Out 2 as Out 1 except
44. s controlsystem de 39 Parameter setting level 5 3 Input scaling When using current or voltage signals as input variables for i AP 1 ori ne scaling of input and display values at parameter setting level is required Specifi cation of the input value for lower and higher scaling point is in the relevant elec trical unit mA V phys quantity 5 3 1 Input nr Parameters ni t ut i nH and Ga i are only visible if Lanr li nr Cork E ig cet _ SHP dnputsignal Penk IA Il 30 06 20m O0 ay 20 ay 0 20m A 20 mA a 0 10V 0 w 10 a CANA A A E E E ERES In addition to these settings ni and H can be adjusted in the range 0 20mA 0 10V determined by selection of Sk HP N For using the predetermined scaling with thermocouple and resistance thermometer Pt100 the settings for I n1 1 and Gat andfor I nH t and An A must have the same value O Input scaling changes at calibration level page 41 are displayed by input scaling at parameter setting level A fter calibration reset UF F the scaling parameters are reset to default 5 3 2 Input nc In addition to these settings ni 2 and i n Hz can be adjusted in the range 0 20 50mA determined by selection of EM 40 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Calibration level MS Calibration level M easured val
45. sl _________1180 _ 0 4 9999 Minimal cycle duration 1 2 heating cooling s The minimum impulse is 1 4 x uu in CEP 615099 Minimum impar BL EE 3 999 Actuator response time for servo motor s 60 d amp 120 120 2 correcting variable 10 EMEM 20 120 Lower output limit Ye AY AH 120 120 Upper output limit 100 Md 120 120 Working point for the correcting variable NE NE EE Us Limitation of the mean value Ym 105 Max deviation xw at the start of mean value calculation phys dimensions 9 Validfor fant Jak nr dP At d 2 4 also 0 1 0 01 0 001 3L 1999 9999 Set point limit low for Wer gt 0 F H 1999 9999 Set pointlimithighfor Weff KK U o n A r 5P 0 9999 Set point gradient min Secpoint gradient foun bar 0 999 Timertim min O O time min ios ss Last Hie n E Put 1999 9999 Segment end set point 1 PEU 0 999 Segmenttimel mi We auc 1999 9999 Segmentendset point2 100 Fedde 0 999 JSegmettim2 mn We arid 1999 9999 Segmentendset point3 1 9 PEU 0 999 Segmenttime3 min ne 3 8 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Parameter setting level Default PAM 1999 9999 Seoment end set point 4 200 O PELH 0 999 Seement time 4 min Qf PAPA GFF following parameters are not shown If segment end set point
46. st at extended operating level After acknowledgement of the error message the controller continues control in automatic mode using the old parameters Cancellation causes gt page 13 Error status self tuning heating Ad A H and cooling Hd R L 3 5 6 Examples for self tuning attempts controller inverse heating or heating cooling Start heating power switched on Heating power Y is switched off 69 W hen the change of process value X was constant during one minute 6 gt the power is switched on Ll Ie Atthe reversal point the self tuning ers een attempt is finished and the new para meter are used for controlling to m m set point W Start heating power switched off XA The controller waits 1 5 minutes Q9 A Heating power Y is switched on 6 Atthe reversal point the self tuning gt attempt is finished and control to the ay eee set point is using the new parameters xad dk Lese 1 6 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Operation Start at set point x Heating power Y is switched off If the change of process value X was o constant during one minute and the gt control deviation is gt 10 of SFH vy S PLU amp the power is switched on AS ee At the reversal point the self tu Ko w ning attemp
47. t is finished and control blinks to set point W is using the new para meters Three point controller XW The parameters for heating and coo ling are determined in two attempts The heating power is switched on Ge M HMM 2 EE n s 100 meters rot c ct Egi and k mo Ert are determined The process value is lt reversal point 1 lined out to the set point The mM cooling power is switched on At reversal point 2 parameters Phe E Ede and te are determined and the self tuning attempt is finished Control to set point W is using the new parame ters 3 6 Manual tuning The optimization aid should be used with units on which the control parameters shall be set without self tuning For this the response of process variable x after a step change of correcting va riable y can be used Frequently plotting the complete response curve 0 to 10096 is not possible because the process must be kept within defined limits Values T and Xmax step change from 0 to 100 96 or At and Ax partial step re sponse can be used to determine the maximum rate of increase V max y 100 i i y correcting variable i Ya control range ur Tu delay time s x DS Tg recovery time s max X max maximum process value AX V Xmax Ax te of A max rate o At max Te At Tu k t increase of process value ACS CONTROL SYSTEM GmbH Lauterbac
48. ters line out to the set point is using the optimized parameters ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Operation Start condition Restcondition For process evaluation a stable condition is required Therefore the controller Waits until the process has reached a stable condition after self tuning start The rest condition is considered being reached when the process value oscillati on is smaller than 0 5 of r nLh rniL Set point reserve After having come to rest with 0 correcting variable or with L a the controller requires a sufficient set point reserve for its self tuning attempt in order to avoid overshoot Sufficient set point reserve inverse controller with process value lt set point 10 of 5 P H 5 F direct controller with process value gt set point 10 of SPH 4P1L L 3 5 3 Self tuning start Self tuning start can be locked via BlueControl engineering tool F L ac The operator can start self tuning at any time For this keys and a must be pressed simul taneously The AdA LED starts blinking The controller outputs 0 or ta waits until the process is at rest and starts self tuning AdA LED lit permanently After successful self tuning the A dA LED is off and the controller continues operating with the new control parameters 3 5 4 Sdf tuning cancellation By theoperator Self tuning can a
49. the adjusted set point The timer 5 5 starts immediately after switch over After timer elapsing the controller switches off d and the set point are displayed alternately in the bottom display line M ode 4 M ode 4 corresponds to mode 3 except that control is continued with the relevant set point after timer 5 P elapse M ode 5 delay The timer starts immediately The controller output remains on H After timer E 5 F elapse control starts with the adjusted set point 46 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de Timer Mode 6 A fter set point switch over b 5 P control isto F t Thetimer 4 starts UTA when the process value enters the adjusted 3P C RE A RN band around the set point x P E 1 A fter time elapse the controller returns to 5 F t nd and the set point are displayed alternate ly in the lower display line Start ESF MD uat SUL Bl run H blinks 8 12 Tolerance band Timer modes 1 2 and 6 are provided with a freely adjustable tolerance band The tolerance band around the set point can be adjusted via parameter in the Lank menu x hP 2 hk gt page 21 8 13 Timer start V arious procedures for starting the timer are possible E bs A 21 input switch over via digital SP SP ec swgtch over via digital input Pressing key when using
50. ting instructions french certificated according to EN 14597 formerly DIN 3440 GL certificated Operating manual if selected by the ordering code e 2fixing clamps e Operating note in 15 languages Accessory equipment with ordering information Description Order no Heating current transformer 50A AC PC adaptor for the front panel interface Standard rail adaptor Operating manual Operating manual Operating manual Interface description Modbus RTU Interface description Modbus RTU BlueControl engineering tool BlueControl engineering tool BlueControl engineering tool German English French German English Mini Basic Expert 9404 407 50001 9407 998 00001 9407 998 00061 9499 040 62718 9499 040 62711 9499 040 62732 9499 040 63518 9499 040 63511 Download www acs controlsystem de 9407 999 11001 9407 999 11011 50 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de MIN Technical data INPUTS PROCESS VALUE INPUT INP1 Resolution 14 bits Decimal point 0 to 3 digits behind the decimal point Dig input filter adjustable 0 000 9999 s Scanning cycle 100 ms Measured value 2 point or offset correction Correction Thermocouples Table 1 page 53 Input resistance gt 1 MQ Effect of source resistance 1 uV Q Cold junction compensation Maximal additional error 0 5K Sensor break monitoring sensor current
51. ting possible Mounting position uncritical Weight 0 27kg Accessories delivered with the unit Operating manual Fixing clamps L Fe CuNi DIN 100 9009C 148 1652 F J Fe CuNi Fe CuNi HULIAVC LM amp JBPF KK pik K NiCr Ni 100 1350C 148 2040 F S2K 02K N JNicosil Nisl 100 1300C 148 232 F sS2K 02K R PtRh Pt13 0 1760C 32 3200F S2K 02K Table 2 Resistance transducer measuring ranges Poo Table 3 Current and voltage measuring ranges 0 10 Volt e MOK ON lt 0 6 mV 110 kQ 0 20 mA 49 Q voltage requirement lt 2 5 V ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 5 3 Safety hints BE Safety hints 54 This unit was built and tested in compliance with VDE 0411 1 EN 61010 1 and was delivered in safe condition The unit complies with European guideline 89 336 EW G EM C and is provided with CE marking The unit was tested before delivery and has passed the tests required by the test schedule To maintain this condition and to ensure safe operation the user must follow the hints and warnings given in this operating manual The unitis intended exclusively for use as a measurement and control instrument in technical installations Warning If the unitis damaged to an extent that safe operation seems i
52. trol gt RC n re ope Po a gt pm PF va Proportional band 2 cooling in engineering units e g C Integral time 2 cooling in s only unless set to OF F Derivative time 2 cooling in s only unless setto OFF Mi inimum cycle time 2 cooling in s only unless A dt0 Was set to no self tuning during configuration by means of BlueControl m re Per Pe a m Vit 3 5 1 Preparation for self tuning e Adjust the controller measuring range as control range limits Set values r nh andr nb to the limits of subsequent control Configuration Controller lower and upper control range limits Lant nk r rnal andr n e Determine which parameter set shall be optimized see tables above 3 5 2 Self tuning sequence 14 The controller outputs 0 correcting variable or L a and waits until the process is at rest see start conditions on page 8 Subsequently a correcting variable step change to 100 is output The controller attempts to calculate the optimum control parameters from the process response If this is done successfully the optimized parameters are taken over and used for line out to the set point W ith a 3 point controller this is followed by cooling After completing the 1st step as described a correcting variable of 100 100 cooling energy is output from the set point A fter successfull determination of the cooling parame
53. trol A Is perhaps not closed check sensor variable connections and p gt Low reversal point Increase R d AH max output limiting YH or decrease Fld R L output limiting Ab a x E ae Danger of exceeded set point If necessary increase inverse or reduce direct set point parameter determined Output step change too small Increase a 51 51 max output MH dy gt 5 I r Fi limiting H H or reduce Hahn min output limiting A a Set point reserve too small Increase set point invers reduce set point direct or increase set pointrange _ o Phrh later SP LG and SPH i ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden www acs controlsystem delinfoOacs controlsystem de 1 3 O peration 3 5 Self tuning For determination of optimum process parameters self tuning is possible A fter starting by the operator the controller makes an adaptation attempt where by the process characteristics are used to calculate the parameters for fast line out to the set point without overshoot The following parameters are optimized when self tuning Parameter set 1 i Proportional band 1 heating in engineering units e g C i Integral time 1 heating in s only unless set to OF F Derivative time 1 heating in s gt only unless set to OFF M inimum cycle time 1 heating in s gt only unless A dtO was set to no self tuning during configuration by means of BlueC on
54. ue correction LAL is only visibleif LanF InP Eorr or amp is chosen The measured value can be matched in the calibration menu E AL Two me thods are available Offset correction LanF 1 n tlf Larr standard setting offset correction possible on line at the process 2 point correction Lan F inF li Larr e disolay standard setting 2 point correction is possible off line with process value simulator Ei EI E E gt 3 9 Q p LA EI gt gt L L Pro ro a Sa ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden Iwww acs controlsystem delinfo acs controlsystem de 41 Calibration level Offset correction hank 3 nr Lar r i nb d gt S n la but i vi d End gt ink tx The input value of the scaling point is displayed The operator must wait until the process is at rest Subsequently the operator acknowledges the input value by pressing key The display value of the scaling point is displayed Before calibration LaL t is equal to nt t The operator can correct the display value by pressing keys Subsequently he confirms the display value by pressing key RP ar Daw eal E po A 4 2 ACS CONTROL SYSTEM GmbH Lauterbachstr 571D 84307 Eggenfelden l www acs controlsystem delinfo acs controlsystem de Calibration level 2 point correction L n n F nh 1 IE arr i

Operating Instructions - ACS-Control

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