Operating instructions Pneumatic Crimper AC 100
Contents
1. AC 100 Operating instructions 4 Pneumatic Crimper AC 100 Date of issue 05 2010 Keep for future use GLWZ AC 100 SAFETY GLWZ AC 100 SAFETY Basic information The basic prerequisite for ensuring safe use and continuous operation of the AC 100 is knowledge of and compliance with the safety instructions It is a question of your own safety All persons working with the AC 100 must observe the notes on safety In addition rules and regulations which apply to the place of use particularly regarding accident prevention must be observed Symbols The following symbols will be used in these operating instructions A indicates a possible accident or injury hazard and or possible damage to the AC 100 l indicates notes on application Dangerousness of the machine The AC 100 has been constructed according to recognised technical safety regulations and has undergone a safety examination and received official acceptance It is equipped with safety devices However operating error and misuse could present a danger to e life and limb of the operator e the machine The AC 100 should only be used e for the designated application and e in perfect condition with regard to technical safety All persons involved with commissioning operating and maintaining the AC 100 must e be appropriately qualified and e follow these operating instructions precisely 05 10 1 GLW Z AC 100 SAFETY De2. the operating instructions available to the operator and e make sure that the operator has read and understood them 05 10 2 GLW Z AC 100 SAFETY Guarantee In principle our General terms of purchase and delivery apply These are available to the owner when the contract is concluded at the latest Guarantee and liability claims resulting from damage to personnel or property are inadmissible if the following points have been violated e Non designated use of the AC 100 e Inappropriate working places e Inappropriate use and use which goes beyond that described in the operating instructions e Unauthorised structural amendments to the AC 100 e Continued use of the AC 100 when a malfunction has been established e Repairs carried out inappropriately l Only use original spare parts 05 10 3 mi AC 100 DESCRIPTION GLW z Application The AC 100 is a pneumatic crimping tool for wire end ferrules with a cross section of between 4 and 10 mm2 On account of its handy design it is ideally suited to wiring electrical cabinets Components 1 Compressed air tubing 2 Lever 3 Body 4 Head 5 Die set 6 Finger guard plate Accessories 7 Magnetic holder i Nf af 5 Fig 1 Spare parts 05 10 4 AC 100 MAINTENANCE Commissioning e Check whether finger guard plate 1 is present and is sitting firm e Check whether the die set 2 is free from foreign matter e Check whether the pneumatic t
3. Finger guard plate Head complete Magnetic holder Head section 05 10 7 GLWZ AC 100 TECHNICAL DATA IS WEIS Mess carci resin ye A E E E O EAE T Pneumatic Crimper Crimpng range serre ines eee a NAE aa ne N RENARE AR 4 10 mm Compressed dir COMMCC HOU ssspisarniaisdni n uana R A aN UAS NEE E at min 4 bar E A E E A A max 6 bar PA GOS UID WOM serena A E 0 2 I Crimping at 5 bar Dimensions diameter x l ngth cccsecccseccceeeceececececeuceceeeseuceceueeceeessueesseesaeeessueessas 44 x 190 mm ALES a AE E E EE A EE E A E EEE E E approx 450 g Name plate Type Crimping range Compressed air connection Manufacture Model year Seri b eries number EU Symbol 05 10 8 AC 100 EC Declaration of conformity Manufacturer GLW GmbH Address SteinbeisstraBe 2 88353 Kisslegg Germany We hereby declare that the machine described in the following complies with the appropriate fundamental health and safety requirements of the EC Directives regarding machinery with regard to its design and construction as well as the equipment that we have introduced onto the market This declaration is rendered invalid in the case of amendments to the machine that have not been authorised by our company Designation of the equipment Pneumatic Crimper Machine type AC 100 CE Appropriate EC Directive 2006 42 EG Harmonisation DIN EN ISO 12100 1 und 2 2004 standard DIN EN ISO 13857 2008 used DIN EN 349 2008 Place Date K
4. isslegg 10 December 2009 Legally binding signature 3 lai be Particulars regarding signatory Bruno Weiland 05 10 9 GLW GmbH The company GLW retains the copyright to these SteinbeisstraBe 2 operating instructions 88353 Kisslegg It is not permitted to reprint reproduce or Germany translate even excerpts without our consent Tel 00 49 0 7563 9123 0 Fax 00 49 0 7563 9123 99 2010 GLW GmbH
5. signated use The AC 100 is to be used exclusively for crimping wire end ferrules with cross sections between 4 and 10 mm Under no circumstances should large metal parts or similar objects be introduced the die set will be ruined Unauthorised amendments to the AC 100 are prohibited for safety reasons Observation of all instructions and compliance with the prescribed operating j conditions are part of the designated use Sources of danger The AC 100 must only be operated when the finger guard plate is screwed on Only filtered compressed air with a maximum pressure of 6 bar can be used Disconnect the machine from the compressed air before working on the AC 100 during breaks and when the device is not in use Do not pull on the compressed air tubing to disconnect Work places The following should be avoided for operation and storage e damp or dusty places e places which are subject to high levels of heat direct sunlight or low temperatures operating range 15 C to 35 C Protect the compressed air tubing from heat oil and sharp edges Safety devices The AC 100 has a finger guard plate at the front as a contact safety device Under no circumstances should this be removed The AC 100 is stopped when disconnected from the compressed air supply Permitted operators Only authorised and instructed operators can work on the AC 100 The operator is responsible to third parties in the working area The owner must e make
6. ubing nuts 3 have been tightened firmly e Check the compressed air supply min 4 bar max 6 bar filtered air e Connect the tubing plug in connector 4 to the compressed air supply Fig 2 Putting into operation Operation e Introduce stripped wire with wire end ferrules already fitted at the side 1 in the hole assigned to the cross section e Press the lever 2 the crimping process will be triggered e Release the lever 3 the crimped wire can be removed again 4 Fig 3 Operation 05 10 5 AC 100 The AC 100 must be opened Disconnect compressed air Cleaning Unscrew hexagon socket screw 1 Pull out die set 2 Clean die set 3 and lightly oil pivot 4 Push in die set 5 Tighten hexagon socket screw 6 Lubrication Unscrew the head 1 Remove the spring 2 and piston 8 Lubricate the two arms of the die set 4 e g Gleitmo 746 Insert piston and spring Insert head 5 and fasten fingertight Pay attention that the arms of the die set 4 are correctly engaged in the piston 3 05 10 MAINTENANCE Fig 4 Cleaning Fig 5 Lubrication mf AC 100 TECHNICAL DATA GLW z The following spare parts can be ordered with the Address appropriate Article No GLW GmbH SteinbeisstraBe 2 D 88353 Kisslegg Tel 00 49 0 7563 9123 0 Fax 00 49 0 7563 9123 99 Hexagon socket screw Body Pivot pin Sealing ring Die set Piston Finger spring Spring
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