Operating instructions - NTT Neuhaus Trans Tech GmbH
Contents
1. TOPPAS EN 341 EN 360 C sign affixed Carabiner EN 362 EN 12275 Type K C sign affixed Operating instructions Identification EN 365 The TOPPAS can be used as a climbing system anchorage device only in combination with other components lt may not be commissioned until it is ensured that the entire system complies with the stipulations of EC directives standards The TOPPAS has been tested in accordance with the prevailing EN standards ntt shall not bear any liability for deliveries in countries which do not accept this standard or which use standards or legal grounds deviating from this standard ntt has covered the normal operations of the device through an industrial third party insurance Within the scope of this insurance ntt is liable to the buyer Other claims especially claims for damages arising from subsequent damage are ruled out irrespective of the legal grounds If the device is re sold or rented out the seller is under obligation to notify it to ntt to document the condition of the device and to provide the video of current instructions to users and operating companies Guarantee provisions 1 ntt assumes guarantee for manufacturing and material defects for the duration of 24 months after the date of delivery This shall not affect the inspection and maintenance intervals to be followed 2 For devices repaired by ntt we assume guarantee for proper installation and replaced spare parts Any claim for guaranteed general function2. TOPPAS properly and cable marks on the cable guide arrange it flexibly Users climbed on the TOPPAS Remove replace climbing grips lateral deviation is too large 34 Cable guide see operating Latest inspection point has reached inspection in the factory instructions page 9 ao Miscellaneous 41 Mounting tab is deformed Locating pin is too small Absorption over a large area Stainless Steel grips Device is damaged from outside Oscillations impact with the wall Remove replace climbing grips Incorrect installation the device hits Suspended installation a surface during use 42 Roin hood damaged The device hits a surface during use Suspended installation Customer s remarks 33 Cable guide has worn out Customer s name TOfPAS nt Tubus neuhaus Operating instructions ere 2 2 Distinctive faults ey Y D 7 lt TO PAS nti neuhaus Operating instructions E 2 3 Daily checks TOfbAS nit HSE neuhaus Operating instructions duce 2 4 Operation inspection sheet for TOPPAS Month Year Operation inspection sheet Operating company TOPPAS descender device EN 341 class A C 158 Page The operating company must ensure that the company or an expert Serial No and reliable person appointed by the company will execute the Braking acion when pulling oui inspection tasks every day before commissioning the device and fill in the inspection shee
3. spectacles unless the spectacles are unbreakable and worn should not be taken along Users are not allowed to climb over the TOPPAS The cable must not slacken The TOPPAS cable must not be subjected to excessive lateral movements and users are not permitted to jump onto the cable Suitable rescue measures must be provided in case of excess speed blocking or snagging Devices such as climbing ropes climbing clamps ladders etc can be used as rescue aids A speedy rescue operation must be possible Unless otherwise specified by the operating company liability for the following cases is ruled out Persons under the influence of drugs e Persons with body weight under 20 kg e Using a non original harness or carabiner and direct consequences associated with it see above e Dirty clothes due to leakage of lubricant device cable TOfPAS nti E neuhaus Operating instructions EROR 1 4 Brief instructions C lick TOfPAS nit E i neuhaus Operating instructions E 1 5 TOPPAS description of devices The TOPPAS is an automatic safety device for ascending and descending processes e g artificial climbing walls stunts shows It is used for securing one person from top TOP PersonalAscentSafety without any assistance by another person hence the name TOPPAS The TOPPAS consists of a closed casing The TOPPAS cable is rolled onto a spring loaded cable drum The descent path is restricted by
4. the total length of the cable as given in the device identification The TOPPAS has a service brake When descending the descent velocity is restricted to approximately 1 m s However the user does not come to a standstill An additional safety brake with an impact restrictor works only in case of unplanned excess speed TOPPAS device accessories e Rain hood outdoor applications e Different brackets 1 6 TOPPAS technical data Dimensions 57 x 30x 15 cm Descent velocity Approximately 1 00 m s H B D Weight 23 kg Drawing in speed Approximately 0 50 m s Drawing force Min 1 kg 10 N without an auxiliary cable Cable extension 20 m 30 m Brakes Centrifugal brake system with three length shoes max pemissible 18 28 m Blocking system Independent speed controlled useful length dynamic blocking system Cable type Steel cable Inspection interval At least once a year even shorter Cable diameter 5 mi depending on the load and condition Permissible load 1 person TOfPAS Operating instructions 1 7 Attaching a TOPPAS anchorage point or a TOPPAS deflector Especially for climbing vvalls Also refer to corresponding instructions for anchorage devices The anchorage point for the TOPPAS must be nit neuhaus trans tech calculated such that a load of 8 kN or 16 kN can be induced for 180 deflection pulleys by taking the component safety into account The cable must wind up linearly when descending along t
5. To be filled in by the retailer TOfPAS Operating instructions Name Company Address Telephone Contents EC Manufacturer s declaration EC Declaration of conformity Guarantee provisions l 0 0 NO 0 RW NM e e e e Co N O 2 1 2 2 2 3 2 4 Operating instructions Device identification General information Intended use of TOPPAS Brief instructions TOPPAS description of device TOPPAS technical data Attaching a TOPPAS anchorage point or a TOPPAS deflector Checking inspecting the TOPPAS Damage to the cable Toppas carabiner Attaching the carabiner to the TOPPAS Proper handling and attachment of cable harness Attaching the additional carabiner Optional Art No 50129 Annexes Checklist for troubleshooting the TOPPAS Distinctive faults Daily checles Operation inspection sheet Inspection and cleaning under the grip sleeve Revision of Toppas nit neuhaus trans tech mel o o O 0 N O A C CO W N 12 12 12 13 14 14 16 17 18 19 20 TOfbAS nit HSE neuhaus Operating instructions duces EC Manvfacturer s declaration EC Declaration of conformity ntt Neuhaus Trans Tech GmbH St Korbinian Str 8 83626 Valley declares that TOPPAS descender device Serial No with carabiner Operating company delivered by ntt Neuhaus Trans Tech GmbH complies with the following prevailing safety regulations
6. ages Overlapping Pull out the cable completely and slowly wind it again under pre tension Unknown _ Inspection in the factory Auxiliary cable is too heavy Lighter auxiliary cable impermissible carabiner Usetheoriginalcarabiner ml Co d Magnesium or moisture in the brake Engage the safety brake TOfbAS nit E i neuhaus Operating instructions EI No Problem Yes No Case Solution 31 Spiral deformation or Inspection in the factory corkscrew shaped deformation Align the TOPPAS properly Defective diversion or deflection in Select the correct pulley see front of the TOPPAS the instructions for accessories Frequent oscillatory movement with Monitoring a lateral pull 32 Wire breakages A maximum of 1 wire breakage in the entire cable area gt Revision Defective diversion or deflection in Inspection in the factory front of the TOPPAS climbing from the side or top Cable kink due to continuous Inspection in the factory bending stress Blue tube is not in the grip sleeve Observe the marking Frequent severe deformation of the Monitoring cable in the handling range Constriction in the cable winding Controlled winding of the cable under pre tension Cable twisted at several places Monitoring mE Crimped cable Inspection in the factory MN Service life is expired Inspection in the factory Cable outlet is not centred distinct Align the
7. and safety of older devices has been ruled out 3 This guarantee does not include any other liability and includes replacement and repairing of parts detected as defective by ntt 4 For checking the complaints and repairs please send the TOPPAS to the address of ntt ntt shall not bear any costs for transportation or consequential damage costs for dismantling installation packaging or downtime 5 The guarantee does not include parts that wear out prematurely due to intensive usage e g safety cable Parts of other manvfacturers and the parts that have not been installed by ntt The TOPPAS and parts that have been modified or repaired without the manufacturer s consent The TOPPAS and parts that are damaged due to improper usage and application 6 The TOPPAS and accessories must ensure the safety of persons they must therefore be installed operated handled and repaired as per the manufacturer s specifications Depending on the load and condition ntt must repair the TOPPAS and accessories at regular intervals however at least after every 12 months and check them for their flawless condition The prevailing statutory regulations applicable at the installation site must be observed 7 Guarantee claims can be asserted only if these legally binding guarantee provisions are signed by the customer or the operation company and sent back to ntt With their signatures the customer and or the operating company agrees to these guarantee pro
8. d the carabiner Petzl AM D Ball Lock Press Turn Open Rubber ring Spout amp Snap Rotating Safety ring O ring Tip Apply lubricant on the spout or the safety ring and then on the carabiner so that they can be assembled easily Proper handling and attachment of cable harness Do not bend the grip sleeve of the protection tube TOfbAS nit neuhaus Operating instructions E Attaching the additional carabiner Optional Art No 50129 The interconnected dual carabiner safety device is a customary redundant and easy to handle solution for alpine climbing It is installed on the built in Petzl Ball Lock carabiner The spring securing element is inserted into the carabiner sleeve to ensure protection against opening and theft Open the carabiner Insert the spring securing element into the open carabiner Close the carabiner Press and turn clockwise the spring securing element on the aluminium sleeve of the carabiner 414 444 4 Push the spring securing element up to the end in the opening TOfbAS nit HSE neuhaus Operating instructions duces 2 Annexes 2 1 Checklist for detecting and rectifying the faults in the TOPPAS Please fill in this list and send it to us in case of faults No Problem Yes No Cause Solution 10 Carabiner 11 Snap catch is not functioning Dirt in the joint Blow clear smoothly 12 Snap catch does not close A Contami
9. he main axis of the device The load must be transferred to the bracket over a large area large pins or sleeves Climbing grips must be positioned such that the cable deflection is minimal see the figure in order to prevent oscillations In case of a perpendicular or incline installation cable guide over pulleys the TOPPAS must be aligned securely We also refer to DIN EN 12572 1 for safety issues related to manufacturing dimensioning and inspection of climbing walls gt pm attachment 1j Carabiner Highest grip l S 358 le ETN NE Nery A E Ni Smallestand most difficult top grips 30 30 N N pemissible useful length 18 28 m ao lt E i Delimitation sector up to the S 2 TOPPAS universal attachment as wall attachment TOPPAS Brake o N cable guide YA IN N E 7 ee blue protecting tube X N 7 N black grip sleeve N A N P X Rubber ring Safety Ring Z d px iM ain axis recommended max width of2 m auxiliary rope forthe TOPPAS cable in rest period TOfbAS nit E neuhaus Operating instructions E 1 8 Checking inspecting the TOPPAS The operating company owner of the TOPPAS must inspect it at least once a year irrespective of the working conditions or even prematurely or earlier if the cable or the device is damaged In case of damage malfunctions or fail
10. ion and the possibility of climbing over the TOPPAS is ruled out Deviating applications installation positions modifications or additions to the device unit must be checked and approved by ntt in writing The distance between the TOPPAS and the landing area should not be greater than the maximum cable length of the TOPPAS TOfPAS nit E i neuhaus Operating instructions E The descent area must be free from persons obstacles and possibilities of snagging The landing area must be covered using shock absorbing material in conformity with the applicable standards The TOPPAS cable and the blue protection tube with a grip sleeve should not run over edges or should not be deflected using carabiners or inadequate deflectors which hinder the free cable retraction and should not be bent towards each other or twisted when handling the protection tube with the black grip sleeve Only a suspended installation position is allowed for outdoor applications A rain hood must be provided in such a case Operation must be stopped if there are any indications of thunderstorms or if darkness sets in Wind the TOPPAS cable protection against lightning The TOPPAS should not be exposed to extreme temperatures 15 C gt 60 C or chemicals high humidity over a long time splash water from below corrosive sea air sand dust etc The drawing in speed may reduce at operating temperatures below 5 C In case of long standstill peri
11. le and under pre tension The auxiliary cable must be extremely light and should not be attached to the cable the blue tube or the grip sleeve but to the carabiner Twists in the cable may damage it Depending on the load and condition ntt must repair the TOPPAS at regular intervals however at least once a year A carabiner may need to be inspected or replaced prematurely in case of intensive usage Checking the wear see page 9 or due to other conditions e g damage to the cable see page 10 Negligence could be fatal or lead to severe damage Only the certified anchorage points and anchorage device compliant with EN 795 12572 must be used These must be positioned perpendicular over the descent or landing area The load bearing capacity of the TOPPAS is 8 kN and 16 kN at a 180 deflection pulley TOPPAS may be installed only at such a height that a pull out reserve of at least 2 m is always available In case of a suspended arrangement the TOPPAS must be attached at an adequate distance from the climbing wall minimum 200 mm such that it is flexible in all directions It must be ensured that the load is transferred over the large area of the TOPPAS suspension and the deflections at the cable inlet and outlet are minimal in all operating conditions Also see the instructions for installing the accessories Climbing grips must be procured and positioned such that no lateral banging or oscillating movements are possible in the upper sect
12. nated rotating sleeve Clean blow clear automaticall d NN Rotating sleeve deformed defective Replace the carabiner spring re base plate sot is deformed Replace the carabiner Snap catch is not functioning Dirt in the joint Blow clear smoothly Snap catch does not close pf Lock is deformed Replace the carabiner automaticall i Spring has slackened Replace the carabiner 8 Snap catch does not engage into The base plate slot is dirty Clean the base plate Device jerks when descending Dust worn out brakes Blow clear the brake Use 2 holes at the bottom Let it dry use the rain hood Foreign bodies in the toothing Inspection 22 Descent process is interrupted Moisture in the Brake Blow clear the brake Use 2 holes at the bottom Let it dry use the rain hood Defective diversion or deflection in Select the correct pulley front of the TOPPAS MN Damage to the Housing Inspection in the factory Unknown nspection in the factory 3 Descent process is too fast Water in the brake Let it dry use the rain hood MD Foreign bodies in the brake Inspection in the factory 24 Retraction process Defective diversion or deflection in Select the correct pulley is too slow irregular front of the TOPPAS interrupted EE Damage to the housing Inspection in the factory Spiral deformations in the cable Inspection in the factory s Partial cable deformation wire Inspection in the factory break
13. o descend in a decelerated manner lt therefore does not provide protection against free falls snagging banging or bumping WARNING If the descent process is interrupted or if the user snags onto something he she should not change his her position even if it is uncomfortable The safety cable must remain tautly connected with the user The carabiner should never be disengaged and the safety cable should not be pulled out A rescue operation must be initiated in such a case Only then can the protection against falls be ensured in such a situation If the retraction process is interrupted when climbing i e if the cable attached to a person or a device slackens the climbing process must be stopped immediately The aforementioned information must be given to every user before starting the climbing process A safety and functional test must be conducted before using the TOPPAS each time e Check whether the carabiner is clean and locks automatically with minimal effort e The braking effect must be noticeable when pulling the TOPPAS cable e When retracting the TOPPAS cable must be retracted completely using a tractive force of min 1 kg without an auxiliary cable e The cable should not slacken when climbing e The entire section of the TOPPAS cable must be undamaged The completely spooled in state indicates an out of use position The TOPPAS cable should therefore not be released freely but in a controlled manner using an auxiliary cab
14. ods dismantling the TOPPAS is recommended Store it in a dry place at room temperature The TOPPAS cable must be kept free of dirt and grease cloth It should however not be degreased using solvents The TOPPAS may be used only by one person who has completed the professional training and is well aware about the functioning of the carabiner proper attachment of the climbing harness the climbing and descent process landing as well as detaching the carabiner TOPPAS may not be serviced or used by persons with restricted physical and mental ability or persons without adequate experience and knowledge Basic knowledge of the climbing process is a prerequisite In the initial position when descending and after landing distortions that may lead to twists in the cable must be avoided Always ensure that there are no twists in the cable Users must be in a good physical condition suitable for this sport The full body or climbing harness used must be flawless and it must be ensured that the increased catching forced in case of a possible overhead crash are securely absorbed and that any chance of the climbing harness slipping is ruled out When handled properly this action is ensured by a complete harness or a sit harness in combination with a breast harness equipped with an EN 361 12275 compliant cable ring or a retainer ring at the front Harnesses and clothes must fit snugly over the body Loose objects such as mobile phones keys coins and
15. r changes and whether it can be drawn smoothly over the entire range of usage since the drawing function may be damaged due to wire breakage See the operation inspection sheet Always wear safety gloves when working e Pull out the TOPPAS wire cable over the entire range of use and then slowly unwind it manually up to the blue protection tube by deflecting it slightly When unwinding keep the cable under pre tension and always pull it tight in one go compact winding e Push the blue protection tube from the black grip sleeve upwards This will bend the cable Check this cable section and especially the section up to the black grip sleeve thoroughl The grip sleeve has a slot through which the cable can be seen up to the pressing This slot can also be used to clean the cavity compressed air Then push the black grip protection tube by approximately 30 mm into the black grip sleeve see the marking on the tube If you can no longer push the protection tube or push it with great difficulty it indicates a possible wire breakage e n exceptional cases such as extreme contamination or exposure to corrosive mediums even the black grip sleeve can be completely removed along with the blue protection tube for the purpose of inspection and cleaning See chapter 3 for the procedure In case of the following damage types the TOPPAS cable must be replaced immediately irrespective of its condition More than 1 wire breakage in the entire cable Wire b
16. reakage means a broken individual wire Patches of rust or bluish marks outdoor application after a lightning Cable diameter reduced to 4 9 mm Deformations or damages in the cable as illustrated Wire Wire breakage breakage at the thimble Crimping Wire breakage uu on the black Remaining grip sleeve cable deformation Remaining cable de Rust formation on grip Rust at the cable in the Kink grip sleeve TOfbAS nit neuhaus Operating instructions E Handling when checking the cable Cable is OK Cable is defective Critical places for examination operating area RIC blue protection tube Note push in the blue protection tube Insertion depth See marking Black grip sleeve with slit TOfbAS nit qiue neuhaus Operating instructions 50 TOPPAS carabiner The prescribed Petzl Ball Lock carabiner offers the advantage of easy handling with automatic dual lock without pulling or pushing only if the user is aware of the function The carabiner is safe only if it locks automatically which means that it must be checked every day for smooth operation and locking see the operation inspection sheet The carabiner must be changed immediately if the rotating sleeve or the snap catch mechanism does not function or lock automatically and smoothly and if deformations wear are visible Attaching the carabiner to the TOPPAS Follow the drawing when inserting the rubber bushing an
17. sure that the latest version of these instructions to users and operating companies and the video are provided to the end customer the in charge and users of TOPPAS and that they have understood and will follow these instructions If required these instructions and the video can be provided in the language of a particular country The name of the end customer must always be notified to us The end customers or user must be able to handle TOPPAS properly Please contact ntt for information and training courses e Protect the TOPPAS against unauthorised access 1 3 TOfbAS nit HSE neuhaus Operating instructions duce Intended use of TOPPAS The TOPPAS must be used for the intended purpose only in the technically flawless condition In case of faults or damage the operation of TOPPAS must be stopped immediately and NTT must check it The operation inspection sheet must be updated daily The operating company and or the company must ensure that the user instructions have been understood and are followed are always accessible and at least a brief instructions sheet pictogram is affixed near the installation site The supplier manufacturer shall not be responsible for damage caused due to improper usage or modification of the TOPPAS The TOPPAS functions as an effective system only in combination with an anchorage device and a personal full body or climbing harness The TOPPAS does not hold the user but allows him her t
18. t Operation smoothness when retracting 1 kg The inspection sheet describes only the important tasks Detailed 3 Check the entire cable especially at all critical points see information is given in the operating instructions The obligation to 1 9 gt and wind under pre tension preserve records is applicable for operation inspection sheets For at 4 Closing function of the carabiner least one year after an additional revision is carried out 5 Safety of climbing harness 6 Safety of grips and vvall 7 Safety of TOPPAS bracket C hecle Checked Check Checked ES i IRE by _ e l EN DN m by m BEEN TOPAS nt neuhaus Operating instructions EI 3 Inspection and cleaning under the grip sleeve 3 1 Grip sleeve dismantling Protection tube Black a Grip Me Both screws Loosen three thread runs Screws Safety ring Thimble Wire breakages can be clearly seen by bending the wire cable slightly Loosen the two screws until three thread runs remain Push the grip sleeve with the protection tube upwards and see the cable section 3 2 Grip sleeve installing Screw flush Screw j fn Safety ring press Align the screw bores with the thimble Press the grip sleeve against the safety ring system on the carabiner and tighten the screws without any resistance only until they are flush with the grip sleeve Push the blue protection tube properly by approximately 30 mm into
19. the grip sleeve 4 1 4 2 4 3 TOfbAS nit HSE neuhaus Operating instructions duces Revision of Toppas Remove all loose parts and the parts that do not belong to TOPPAS Packing For packing preferably use the proven returnable TOPPAS transport containers Art No 50020 otherwise packing with at least LxWxH 60x36x23 cm Use only the pure recyclable material as filling material For non recyclable material such as foam residues cushions etc we will impose a disposal surcharge Transport weight including the packing is approximately 25 kg Accompanying documents Please enclose the following delivery information e Notifications regarding faults special features etc e Your invoice address bank details sales tax identification number e Delivery address with the desired delivery date Settlement After receiving your TOPPAS devices we will send you a cost estimate including the freight and packaging for the return consignment After the mandatory payment transfer instructions or payment receipt your devices will be delivered promptly along with the invoice Cheques and credit card payments shall not be accepted In case of any difficulty please contact us at 49 8024 4 99 00
20. ures the operation of the TOPPAS must be stopped immediately and it must be sent back to the manvfacturer for inspection The inspection is exclusively carried out by ntt GmbH St Korbinian Str 8 83626 Valley Before every use an expert must check the TOPPAS device the TOPPAS cable the carabiner the full body or climbing harness for the condition functioning completeness and possible damage Moreover an operation inspection sheet must be maintained see 1 12 for this purpose Checking the wear and tear in the TOPPAS and the cable inlet Defective installation or intensive use of the TOPPAS e g lateral deflection of the cable can be detected through corresponding wear marks in the feed hopper of the cable guide Original condition feed hopper of the cable guide TOPPAS cable Wear condition that makes premature inspection essential TOPPAS cable Defective cable inlet due to strong diagonal pull service life of the cable is reduced Intake traces Distinct cable guiding marks are visible on the hopper surface due to diagonal pull lateral climbing impacts TOPPAS cable 1 9 TOfbAS nit HSE neuhaus Operating instructions 50 Damage to the cable The TOPPAS cable must be monitored and checked reliably and with utmost care Negligence could be fatal or lead to severe damage Every day or after short intervals in case of intensive usage check the TOPPAS cable for wire breakage or othe
21. visions 8 In case of a guarantee claim always send a copy of the signed guarantee provisions To be filled in by the operating company Invoice address Delivery address Name Company Name Company Address Address Telephone Telephone Fax Fax Operating company Customer Retailer Email Email TOfPAS nit E i neuhaus Operating instructions E 1 Operating instructions 1 1 Device identification The TOPPAS is identified at the front and rear side of the device as well as on the grip sleeve 1 Manvfacturer 2 Certifying authority ntt GmbH DEKRA EXAM GmbH St Korbinian Str 8 Dinnendahlstr 9 D 83626 Valley D 44809 Bochum CE 0158 3 Brief instructions 4 Device number 5 Year of manvfacture 6 Cable length 20 or 30 m 7 Yearly mandatory test 8 Pictogram 9 Grip sleeve references 1 2 General information These user instructions are applicable for e TOPPAS descender device tested as per EN 341 and EN 360 available with a 20 m or a 30 m cable with an integrated protection tube 60 cm grip sleeve including the EN 12275 compliant carabiner by PETZL Am D BALL LOCK automatic dual lock as well as an upgrade option with two additional one hand carabiners The aforementioned components form a unit and may not be changed or extended Operating instructions as well as the video are regularly updated and can be downloaded from http www ntt valley de e toppas html e The customer reseller of TOPPAS must en
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