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Operating instructions Multicode Reader O2I10x

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1. 10 7 Operating and display 11 7 1 View ofthe 11 11 CCXV 12 1 3 1 Operation INGICAUON 224 2 uoc acier n CR d Roe m wn RR 12 7 3 2 Connection via operating 12 Tar Error Messe iaa nd deed se e ta EOD i D RACE I a 12 TA PUSDOINIONGS PDT 13 S SGUD ove oe ae 14 8 1 Overview of possible parameter 5 14 8 2 Parameter setting without PC operating software 14 8 2 1 Parameter 5 15 8 2 2 Parameter Setting 257 8094 dra helene aaa 16 8 2 3 Parameter description 16 8 2 4 Lock unlock pushbuttons 19 8 2 5 Reset device to factory 19 8 3 Parameter setting PC operating software 19 SES io REPTILES 19 9 1 Code 19 9 2 Process data protocol A e ote ze e CR 19 Multicode Reader O2110x 10 Scale 20 10 1 021100 021101 021102 021103 20 10 2 021104 21105 20 TT Technical
2. 04 2010 704247 03 ifm electronic Operating instructions Multicode Reader O2110x Multicode Reader O2110x Contents 1 Preliminary Note ss sada qp ctor Pacco eoe 4 1 1 Verwendete 5 4 1 2 Warning signs Used a caca caca icr ca ae la A a ao 4 2 Salen instructions asadas TET 4 3 supplied vr 6 Oil ACCOSSOMES anio ra Aer as 6 3 2 Available software 6 4 Functions and 1 6 4 1 Features at a 6 Installation asia es ec n m aie taia tor bent ned bee ewes neha eas 6 5 1 Mounting 5 6 5 2 Mounting 5 lt T 5 3 Installation 8 6 Electrical 9 BE O cascada Rod ad 6 di 9 6 2 External NUDO x urs race E esc me pi Beh c hor aa 9 6 3 External trigger 9 6 3 1 Timing diagram 10 6 4 Process interface RS 232 factory setting 10 6 5 Process interface TCP IP
3. Multicode Reader O2110x 8 2 4 Lock unlock pushbuttons gt Press MODE ENTER and SET simultaneously gt 10 s gt The current setting is displayed e g uLoc pushbuttons unlocked 7 3 1 Operation indication Select the requested setting with SET gt Confirm setting with MODE ENTER gt Setting is saved gt Device returns to the code evaluation mode 8 2 5 Reset device to factory settings UK gt Activate the parameter rES gt Press SET gt 5s 8 3 Parameter setting via PC operating software The PC operating software is described in a separate document Programming manual E21200 Data sheet direct gt E21200 Additional data 9 Operation 9 1 Code evaluation When the supply voltage has been applied the unit is automatically in the evaluation mode If an active configuration is stored on the device it will perform the configured functions and create output signals according to the set parameters The display indicates the current evaluation result the yellow LEDs signal the switching status of the outputs 9 2 Process data protocol The process data protocol is part of the programming manual E21200 The programming manual E21200 can be found at Data sheet search gt E21200 gt Additional data Multicode Reader O2110x 10 Scale drawing 10 1 O21100 O21101 O21102 O21103 10 2 O21104 O21105 1 Operating and display elements 2 Focal setter 3 Mid
4. 100 2000 Field of view size 80 x 60 200 x 150 400 x 300 Module size min 8 2 81 5 63 Standard recognition Module size min 0 38 0 94 1 88 Extended recognition Values in mm 23 Multicode Reader O2110x 12 Maintenance repair and disposal Keep the lens window free from soiling Soiling may considerably affect the reading result To clean the lens window do not use any detergents or solvents which might damage the front glass gt Do not open the housing as the device does not contain any components which must be maintained by the user The device must only be repaired by the manufacturer Dispose of the device in accordance with the national environmental regulations 13 Approvals standards Test standards and regulations 11 Technical data The CE Declaration of Conformity is available at Data sheet search e g O21102 Certificates 24 Multicode Reader O2110x 25
5. Device busy 0 Device busy 2 1 Device ready for 1 Device ready for trigger signal trigger signal Code evaluation 0 Code evaluation Switching output not successful 1 Code evaluation successful Selectable via command Trigger output Evaluation times t4 50 200 ms The times depend for example on the image preprocessing time 6 4 Process interface RS 232 factory setting Bits per second 9 600 bits s Data bits 8 Parity none Stop bits 1 Flow control none 6 5 Process interface TCP IP EtherNet IP RS 232 TCP IP or EtherNet IP can be selected in the PC operating program at Global settings Programming manual E21200 Pushbutton controlled selection is not possible 10 Multicode Reader O2110x 7 Operating and display elements 7 1 View of the unit 1 LEDs Function display 2 Display Operation indication dialogue parameters 3 Pushbuttons Parameter setting 7 2 LEDs e rame owe Sms RR power green supply voltage applied m ready for operation flashing 2 Hz no configuration saved in the device factory setting flashing 20 Hz device fault Eth green a Ethernet connection exists flashing Ethernet signal La TAS off flashing E 232 TxD status F SS off flashing RS 232 RxD status o G yellow switching output 1 switched code evaluation successful flashing 20 Hz 20 flashing 20 Hz short circuit switching output 1 yellow EE output 2 switc
6. data Roh le EROR a 21 11 1 Module size specifications 200 22 11 1 1 General specifications 22 11 1 2 Module size in dependence of the operating distance 23 12 Maintenance repair and 24 13 24 Licences and trademarks Microsoft Windows Windows XP and Windows Vista are registered trademarks of Microsoft Corporation All trademarks and company names are subject to the copyright of the respective companies Open source software This unit contains maybe modified Open Source software which is subject to special licensing terms For copyright information and licensing terms please refer to www ifm com int GNU For software subject to the GNU General Public License or the GNU Lesser General Public License the source code can be requested against payment of the copying and shipping costs Multicode Reader O2110x 1 Preliminary note 1 1 Verwendete Symbole Instruction Reaction result Designation of pushbuttons buttons or indications Target reference Important note Non compliance can result in malfunctions or interference Vy Information Supplementary note 1 2 Warning signs used A WARNING Warning of serious personal injury Death or serious irreversible injuries may
7. CON FOCU tCod EF If necessary activate subparameters with SET e g EF diS Display set select the parameter value Press SET The current value or the current setting of the parameter is displayed Press SET again and keep it pressed Display starts flashing approx 5 s Display stops flashing Release SET Set select the value with SET by pressing the button once or continuously by keeping the button pressed Preset selection values are continuously passed through when the button is kept pressed e g off on off on etc vv Y VYN y 3 Confirm parameter value gt Confirm the displayed setting selection with MODE ENTER gt Display changes to the output parameter If no button is pressed for 15 s the device returns automatically to the respective output parameter e g IP gt nET EF gt evaluation mode Settings that were not confirmed with MODE ENTER are rejected 8 2 3 Parameter description Parameter Description Adjustable values factory setting X CON Configuration 0 01F 0 32F Creating activating a configuration Numeric filing 0 01 0 32 n nn group number 1 8 n nn configuration number 1 32 Abbreviations memory location free memory location used by an inactive application memory location used by the active application e g 0 14A 7 configuration 14 not assigned to any group active Multicode Reader O2110x Parameter Descriptio
8. TINGUISH LASER BEAM ifm electronic gmbh D 45128 ESSEN Product label A CAUTION LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT max POWER 4 1 mW WAVELENGTH 650 nm PULSE 1 3 ns 21 CFR PART 1040 EN60825 1 2003 10 AVOID EXPOSURE A LASER LIGHT EMITTED FROM THIS APERTURE Multicode Reader O2110x 3 Items supplied 1 Multicode Reader O2110x The device is supplied without installation connection accessories and software 3 1 Accessories Data sheet direct e g 021102 Accessories 3 2 Available software gt Service Download Identification systems 4 Functions and features The device decodes labelled and directly marked 2D codes and 1 D bar codes 4 1 Features at a glance integrated configurable code evaluation process interfaces RS 232 Ethernet TCP IP and EtherNet IP parameter setting interface Ethernet TCP IP and UDP IP internal illumination red light 625 nm or infrared 850 nm internal or external triggering Detailed information 11 Technical data 5 Installation 5 1 Mounting accessories The device is compatible with the mounting accessories of ifm s photoelectric sensors of the O2Dxxx object recognition O2Mxxx EthernetCamera etc series Example mounting with clamp and bracket Multicode Reader 2110 Depending on the intended location and type of mounting the following mounting accessories are available Description Art no Mounting
9. dle of the optical axis 20 Multicode Reader O2110x 11 Technical data Type of sensor CMOS image sensor black white VGA resolution 640 x 480 Readable codes ECC200 PDF 417 QR Interleaved 2 of 5 Industrial 2 of 5 Code 39 Code 128 Pharmacode Code 93 Codabar EAN13 EAN13 Add On 2 EAN13 Add On 5 EAN8 EAN8 Add On 2 EAN8 Add On 5 UPC A UPC A Add On 2 UPC A Add On 5 UPC E UPC E Add On 2 UPC E Add On 5 RSS 14 RSS 14 Truncated RSS 14 Stacked RSS 14 Stack Omnidirection RSS Limited RSS Expanded RSS Expanded Stacked Field of view size 021100 mm 20x 14 36 x 26 68 x 50 021101 Field of view size 021102 mm 46 x 32 77x56 140 x 100 021103 Operating distance mm 75 100 200 400 1000 2000 Field of view size 021104 mm 15x 11 20x14 40x30 80x60 200x150 400 x 300 021105 omoes ncnaton tothe image pare sasi ems DWknsed sme 3 x LED green Power Ethernet PC 4 x LED yellow RS 232 Out1 Trigger Out2 Operation indication dialogue 4 digit 10 segment display End 5 or via PC notebook with operating software E21200 Laser marking CC red laser protection class 2 to DIN EN 60825 1 consmpten _ fcurentraing rooma a pused 21 Multicode Reader O2110x housing die cast zinc powder coating lens window glass LED window polycarbonate Material int
10. ernal external 24 V PNP to IEC 61131 2 type 2 via RS 232 TCP IP or EtherNet IP max 2 24 V PNP red light 625 nm 4 lighting segments individual control via PC operating program infrared 850 nm 4 lighting segments individual control via PC operating program Trigger optional Number switching outputs Internal illumination O21100 021102 021104 021101 021103 021105 Connection external illumination 24 V DC PNP Ethernet TCP IP EtherNet IP 10Base T 100Base TX interference emission immunity to DIN EN 61326 shocks to IEC 60068 2 27 vibration to IEC 60068 2 6 Process interfaces EMC Mechanical tests 11 1 Module size specifications ECC200 11 1 1 General specifications Image size 2110 640 x 480 pixels Code size in the image max 74 image size approx 430 x 320 pixels 22 Multicode Reader 2110 11 1 2 Module size in dependence of the operating distance O21100 Field of view size 20 x 14 36 x 26 68x50 x 50 SAUA Module size min 0 28 0 51 Standard recognition Module size min Extended recognition 021102 Field of view size 46 x 32 TT x 56 140x100 x 100 SIS Module size min Standard recognition Module size min Extended recognition Values in mm O21104 Field of view size 15 x 11 20 x 14 40 x 30 aao Module size min 0 21 0 28 0 56 Standard recognition Module size min 0 07 0 19 Extended recognition Operating distance 400
11. hed ready signal o ready for next trigger signal flashing 20 Hz 20 Hz short circuit switching output 2 11 Multicode Reader O2110x 7 3 Display 7 3 1 Operation indication ui05 Version number of the IO controller software 1st indication after power on Init Device initialisation 2nd indication after power on nnnn Firmware version e g 3009 3rd indication after power on rEdY Device ready for trigger 4th indication after power on if one configuration is active with external triggering Device waiting for triggering No active valid configuration available Unit is busy 4th indication after power on if no configuration is active or valid on delivery nr28 SCAn LOAd donE uLoc Configuration number after successful code evaluation Indication with internal triggering until a code has been found c 2 Device is waiting for the connection no active configuration or group Loading a new configuration Loading a new configuration terminated indication 1 s Pushbuttons unlocked parameter values can be displayed and changed Lok1 Pushbuttons locked parameter values cannot be displayed and changed Lok2 Pushbuttons locked parameter values can be displayed but not changed FWUP Firmware update running 7 3 2 Connection via operating program mg wang 7 3 3 Error messages FAIL Last code evaluation not successful 12 Multicode Reader O2110x Display Temperatu
12. icode Reader O2110x Parameter Description Adjustable values factory setting X DHCP Dynamic Host Configuration Protocol Ensures dynamic assignment of an IP address using a DHCP server With the setting the device setting must be operated in a network with DHCP server Otherwise it cannot be accessed via the PC operating software E21200 With the setting off the fixed network settings IP GWP are used IP address Annn Is used when the device does not operate in Bnnn DHCP mode nnn The input is made in the dotted decimal Dnnn notation e g 192 168 000 079 The respective 192 168 000 079 group is visualised by a letter in the first position of the display A B C D After parameter selection the 4 groups are automatically displayed consecutively or can be activated and set with SET Subnet mask Annn Is used when the device does not operate in Bnnn DHCP mode Cnnn The subnet mask must match the IP address Dnnn It is input analogically to the input of the IP 255 255 255 000 address Gateway address Annn Is used when the device does not operate in the Bnnn DHCP mode Cnnn It is input analogically to the input of the IP Dnnn address 192 168 000 201 Firmware Query of the installed firmware version 18 Reset Reset the device to factory setting display mode laser marking etc Note Stored configurations remain unchanged
13. irectly facing the camera lens To avoid adverse effects on the image detection avoid installation in heavily polluting areas of the machine gt The connected cables must be provided with a strain relief Multicode Reader O2110x 6 Electrical connection The unit must be connected by a qualified electrician Disconnect power before connecting the unit 6 1 Wiring U trigger input positive switching OV trigger output switching output 1 positive switching code evaluation RxD RS 232 TxD RS 232 switching output 2 ready positive switching GND RS 232 electrically separated up to 50 V Ethernet TxD 2 Ethernet RxD 3 Ethernet TxD 4 Ethernet RxD For information about available sockets connectors see Product line Accessories 6 2 External illumination Connect external illumination to the trigger output of the device Illumination unit transmitter red light 630 nm O2D909 For information about the a m example see Data sheet direct O2D909 6 3 External trigger source gt Connect an external trigger source e g a diffuse reflection sensor to the trigger input of the device For information about available articles see Product line Multicode Reader 2110 6 3 1 Timing diagram Trigger input Example Triggering positive edge EE Standard External illumination Via process interface Ready signal Ready signal Switching output 0
14. n Adjustable values factory setting X Fou Manual setting of the lens via focal setter on the back of the device The optimum definition is obtained once the max possible value is displayed Note The value displayed does not relate to the actual operating distance It is merely an internal operand oa Teachingeode TEACH __ Startngtheteach process The configuration via teaching is made using predefined standard values trigger mode once positive edge no image preprocessing with filters code representation black on white not mirrored only one code is read in the image internal illumination all segments lit sensor characteristics linear exposure time is determined automatically trigger output for illumination control code search zone is full screen Indications response approx 1 s 1 teach process successful automatic change over to parameter EF 0 teach process not successful automatic return to parameter tCod Extended functions Display mode Rotate display by 180 or switch off in evaluation mode Laser marking laser pointer The laser marking serves as alignment aid and is parallel to the optical axis It is located approx 2 cm above the middle of the field of view Network Parameters for network operation DHCP IP nETm and GWIP These parameters are intended for setup using the PC operating software or for use in another network 17 Mult
15. re of the device too high or too low Fatal device error sc circuit of a switching output DHCP No DHCP server found Both character strings are displayed alternately nolP Parameter designations 8 2 2 Parameter structure 7 4 Pushbuttons MODE ENTER Change to the parameter setting mode Selecting the parameters Confirming the parameter values Selecting the subparameters Setting changing selecting the parameter values incremental by pressing briefly scrolling by holding pressed 13 Multicode Reader O2110x 8 Setup Depending on the application and the code quality the device is set up via pushbutton controlled parameter setting or via menu guided PC operating software The device stores up to 32 configurations 7 parameter sets A configuration consists of for example the type of image preprocessing the exposure time or the format of the process data The settings of the process interface baud rate parity cover all configurations 8 1 Overview of possible parameter settings With pushbutton controlled parameter setting the partly predefined standard values are used 8 2 3 Parameter description tCod Parameter setting without PC operating with PC operating soft software ware creare comite raring t eronate er marnan Te Rosoga fe EN Image preprocessing Code recognition predefined Process data p
16. redefined Network settings Selecting process interface RS 232 TCP IP EtherNet IP Querying firmware e adjustable not adjustable Trigger mode predefined E 8 2 Parameter setting without PC operating software The device parameters are set using the 2 buttons MODE ENTER and SET Basic principle 1 Activate a parameter with MODE ENTER 2 Display set select the parameter value with SET 3 Confirm the value with MODE ENTER Multicode Reader O2110x 8 2 1 Parameter structure START MODE ENTER CON select activate pL SET configuration MODE ENTER FOCU adjust focus MODE ENTER teach code tCod try all possibilities MODE ENTER 357 diS display mode a ENTER LAS gt laser mode off on MM LAS MODE ENTER dHCP DHCP off on MODE ENTER MODE ENTER Ce SET IP address MODE ENTER nETm net mask MODE ENTER GWIP gateway address MODE ENTER back to nET FW firmware MODE ENTER ES MODE ENTER back to EF 15 Multicode Reader O2110x 8 2 2 Parameter setting 1 Change to the parameter mode and activate parameters Press MODE ENTER 1 x The first parameter is displayed CON v vv If necessary press MODE ENTER again until the requested parameter is displayed
17. result A CAUTION Warning of personal injury Slight reversible injuries may result NOTE Warning of damage to property 2 Safety instructions These instructions are part of the device They contain texts and drawings concerning the correct handling of the device and must be read before installation or use Observe the operating instructions Non observance of the instructions operation which is not in accordance with use as prescribed below wrong installation or handling can affect the safety of people and machinery The installation and connection must comply with the applicable national and international standards Responsibility lies with the person installing the unit Only the signals indicated in the technical data or on the device label may be supplied to the connections or wires Multicode Reader O2110x A WARNING Visible laser light laser protection class 2 Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure Damage to the retina is possible Do not stare into the laser beam Apply the enclosed labels laser warning in the immediate vicinity of the unit gt Adhere to the caution and warning notes on the product label Use enclosed label for the power supply cable Label for power supply cable Laser warning ATTACH TO CABLE WARNING CLASS 2 LASER PRODUCT DO NOT STARE INTO BEAM AVOID EXPOSURE UNPLUG CONNECTOR TO EX
18. set for shaft 12 mm E2D110 clamp and bracket for types O2Dxxx O2Mxxx 21 Shaft straight 12 mm length 130 mm M10 E20938 Shaft angled 12 mm length 200 mm M10 E20940 Mounting set for shaft 14 mm E2D112 clamp and bracket for types O2Dxxx O2Mxxx 21 Shaft straight 14 mm length 130 mm M12 E20939 Shaft angled 14 mm length 200 mm M12 E20941 You can find more information about the available accessories at Data sheet direct e g O21102 Accessories or directly Data sheet direct e g E2D110 5 2 Mounting dimensions The device is mounted using 2 M4 screws and nuts Hole dimensions 10 Scale drawing Multicode Reader O2110x 5 3 Installation location High energy lasers class 3 and above could destroy the image sensor if they impinge on the lens gt Do not position the unit in the immediate vicinity of high power lasers gt Use a laser screen or filter if the lens of the unit cannot be protected from high energy lasers You can find more information about the available accessories at gt Data sheet search e g 021102 Accessories gt Mount the camera in front of or above the area to be monitored The detectable field of view size depends on the operating distance 11 Technical Data gt Back light or scattered light situations and continuously changing light conditions are to be avoided gt Do not position illumination elements d

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