Operating Instructions AMS1x PSL Model 4
Contents
1. The cams for closing the switches are located on the switch plate and are adjustable with a small screwdriver Cam 1 is for retracting the spindle nut while cam 2 is for extending the spindle nut out of the actuator The potentiometer must not be adjusted Non observance may cause damage to the actuator 9 Status display Operating element A red and a green LED on top of each other inside the terminal box indicate the status of the actuator Another single red LED optional signals the status of the optional fieldbus interface gt See special operating manual for AMS LED red Fieldbus The commissioning button for starting the automatic commissioning run to adjust the actuator to the valve is located inside the terminal box below the communication port 16 10 Operation All internal parameters like required motor torque actual position functional status etc are being permanently monitored during operation of the actuator PS AMS This ensures that the actuator positions with optimum accuracy and closes the valve always tight Deviations can be read out via communication software PSCS or via local control PSC 2 see respective instruction manuals or can be displayed to the control room using the optional fault indication relay This provides maximum safety of the process 10 1 Cut off in End Positions Cut offs of the PS AMS actuators can be adjusted to meet the valve function in an optimum way by using2. r F i i dl e 5 i cn s 5 Pi E a i Y PE SOS SAS F ES SL CO i A n F j i 7 ro y F d F x r br p j d r i ii y F F j Py Y Y F ur y w Fo E F j d F y F j Fi iv k e e fa j i 7 J d L gt d F u i i Sur dl A 4 Mae E s ee TA F F a LEPE PO ES j Pala Tala ad rit in Ls E FA i FEF fled Pd i Ta Wir sorgen F r Antrieb Operating Instructions AMS1x PSL Model 4 Version 07 12 2012 2012 PS Automation GmbH Subject to changes without notice Contents A SV FOO 1S nd SAS ro a 4 2 Usage as pers BEE alone een een rn 5 ISO I ee en e y A 5 24 OPE CONTON ee ee ee ee 5 Es PP e oo ee ee 6 By UIC NOU sis ee es REO E O IU RI 6 E o A PP 7 A UNE ee ne ee E 8 A 12 ser o A a 8 I cas EAN SS 20 LO ci 10 sc ICS UU ee ee ee 11 TSV ee ae ee ee 11 8 2 NV EINE o o ee 12 8 3 MIN SUB DV ee ee A 12 er MS COS ee ee A 13 8 4 1 Communication Interface occccccnoccnnnnncnnnnnnnonnnonaconnnnnanonnnnononnnonaronnonnnononnnonnnonarnnnonanonnanananos 13 8 4 2 INPUT MINS ar taa 13 8 4 2 1 Galvanically isolated Set ValUC cccccsscccccsssccecesseecccsesececseeecceeeeseeeeeaecesseeeceeseeseeetseneeees 13 8 4 2 2 Sensor Feedback for Process Controller optional occcccccoonoccnnncnonanonnnonanocnnnnnnnos 13 8 4 2 3 Galvanically Isolated Binary Input ccccooccnnconoccnncnononnnonanonnnonaconnonanonononcnnnonaronnonancnnananinos 14 8 4 2 4 Fail safe port for Binary Input optional ccccooon
3. e Areas that can be under voltage have to be isolated before working on them e Ensure that the actuators are always operated in faultless condition Any damage or faults and changes in the operational characteristics that may affect safety must be reported at once Danger signs The following danger signs are used in this operating manual Caution There is a general risk of damage related to health and or properties Danger Electrical voltages are present that may lead to death Life threatening risks may occur due to electrical voltages Danger This sign warns of hazards posing a risk to health Ignoring these instructions can lead to injuries Other notes The motor surface temperature may rise when maintaining inspecting and repairing the actuator immediately after the operation There is a danger of burning the skin Always consult the relevant operating instructions when mounting PS S accessories or operating the actuator with PS accessories Connections for signal in and output are double isolated from circuits that can be under dangerous voltage 2 Usage as per specification PSL linear actuators are exclusively designed to be used as electric valve actuators They are meant to be mounted on valves in order to run their motors Any other use is considered to be non compliant and the manufacturer cannot be held liable for any damage resulting from it The actuators can only be used within the limits laid out in the d
4. Isolated Binary Input Terminals 9 through 11 are for binary open close signals Standard voltage level is 24 V option is for 115 230 V see wiring plan The actuator is then driven in 3 point service QVNEBARY 8 4 2 4 Fail safe port for Binary Input optional The fail safe port terminals 12 and 13 allows driving the actuator to a parameterized safety position by applying a voltage of 24 V 8 4 3 Output Terminals 8 4 3 1 Active Position Feedback Terminals 4 through 6 are giving active position feedback parameterisable within the range of 0 20mA or 0 10V 8 4 3 2 Additional Position Switches optional The activation points of the optionally available position switches y are freely adjustable via cams Terminals 18 19 and 20 21 provide potential free opening or closing contacts The standard switches are rated to 230VAC 5A Special switches with gold plated contacts are available for low power up to 100 mA and 30V 14 8 4 3 3 Voltage feed to Process Sensor optional Terminals 14 and 17 provide an unregulated output voltage of 24 to 30 VAC at maximum 100 mA to feed an external process sensor 8 4 3 4 Fault Indicating Relay optional This potential free normally open relay contact terminals 7 and 8 allows displaying parameterisable fault indication to the control room AS Se SA ENA 8 4 3 5 Fieldbus Interface optio
5. mains supply 2 Apply correct supply voltage 1 Repeat commissioning 2 Check valve stroke parameters gt see instructions AMS PSCS 1 Repeat commissioning 2 Check actuator selection 1 Check set value parameters gt see instrucions AMS PSCS 2 Connect process sensor Verify parameterised characteristic gt see instructions AMS PSCS Possible remedy Commissioning mode will be left automatically after completion Depending on the type of cut offs the actuator has to be commissioned either automatically or manually Possible remedy 1 Repeat commissioning 2 Check valve and actuator for unobstructed running 3 Check actuator selection 1 Apply the correct process feedback signal and check polarity 2 Ensure the correct process feedback range 3 Check the process sensor and its supply voltage App nb 3ulyse y O 3 No process sensor signal available Actuator drives into a preset position 1 Signal is applied 1 Disconnect the signal to the binary fail 2 Check supply voltage safe input 2 Supply voltage failure on actuators with optional PSEP Set value disconnected or outside the 1 Set value not 1 Apply set value parameterized range connected 2 Check the set value polarity 2 Wrong polarity 3 Check the set value range of set value 3 set value signal outside parameter range please check Stored end position could not be Loose or dirty Check the valve se
6. alve Green LED lights Actuator XN A successfully commissioned and ready to be used de check it with send 4 Save with OK MT ea l E ok Close Note If the parameterised valve stroke starting from the adjusted closed position exceeds the possible actuator stroke then the operating stroke will be reduced to the resulting maximum possible value 12 Status messages 12 1 Fault indicator relay Fault messages can be transmitted to the control room with a maximum load of 24 VDC 100 mA via an optionally available closing contact at terminals 7 and 8 The messages can be parameterised via software PSCS or control box PSC gt See relevant manuals 12 2 Tracing faults See the table on page 20 for explanation of the blinking codes of the status LEDs 13 Maintenance and repair Under the conditions of use as per specification as lined out in the data sheet the PS AMS actuators are free of maintenance All gears are lubricated for their service life and do not require to be re lubricated Clean the actuators with a dry soft cloth and do not use any cleaning agent Do not use any coarse or abrasive materials 14 Safety on transportation For transportation and storage all cable glands and connection flanges have to be closed to prevent ingress of moisture and dirt A suitable method of packaging is required for transporting to avoid damage of coating and any external parts of the actuator 15 CE Declar
7. at reached valve seat E EE Stored end position ment has been Valve seat worn Check the valve seat passed over or defective Actuator supply voltage too low 1 Check mains wiring 2 Check supply voltage gt see datasheet 3 Contact PS service team 1 Improper wiring of the mains supply 2 Jitter in supply voltage 3 Too low supply voltage from PSEP with optional PSEP Faults within the actuator Faults within the actuator within the actuator Probable reasons reasons Possible remedy Actuator has reached lifetime limit Wear or Contact PS service team running time Faulty electronics or invalid parameters 1 Supply voltage 1 Reload parameters gt see manual AMS interrupted during PSCS then repeat commissioning commissioning 2 Contact PS service team 2 Defective electronic component Critical or maximum temperature 1 Too high 1 Check application and its adjustment reached numbers of starts 2 Check ambient temperature and try to 2 Ambient reduce it gt see relevant data sheet temperature too high Mechanical fault in the actuator Defective Contact PS service team mechanical part 21 Declaration of Conformity PS Automation GmbH Philipp Kr mer Ring 13 D 67098 Bad D rkheim Germany declare under our sole responsibility that we are manufacturing the electrical actuators of series PSL PSQ PSR PSL AMS PSQ AMS according to t
8. ata sheets catalogues and other documents Otherwise the manufacturer cannot be held liable for any resulting damage Usage as per specification includes the observance of the operating service and maintenance conditions laid down by the manufacturer Not to be regarded as usage as per specification are mounting and adjusting the actuator as well as servicing Special precautions have to be taken while doing this The actuators may only be used serviced and repaired by personnel that is familiar with them and informed about potential hazards The specific regulations for the prevention of accidents have to be observed Damages caused by unauthorized modifications carried out on the actuators are excluded from the manufacturer s liability Supply voltage may only be switched on after the proper closure of the main cover or terminal box Electrical wiring is done to a terminal block under the actuator cover 3 Storage For appropriate storage the following instructions have to be met Only store the actuators in ventilated dry rooms Store the actuators on shelves wooden boards etc to protect them from floor moisture Cover the actuators with plastic foil to protect them from dust and dirt Protect the actuators against mechanical damage 4 Operating conditions Standard actuators may be operated at ambient temperatures from 20 C to 60 C Operating modes correspond to DIN EN 60034 1 S2 for short cycle and S4 for standard ope
9. ation of Conformity See page 23 19 16 Tracing faults Apgp nb 3ulyse y Actuator does not drive the full stroke Actuator does not close the valve properly Actuator is in normal operating condition but does not respond to set value changes Actuator position does not correspond to set value input Actuator not commissioned Faults within the actuator s environment Too high torque has been encountered within the valve stroke 1 No proper process feedback only in combination with PSIC 2 3 Maximum control range exceeds only in combination with PSIC 1 No supply voltage applied 2 The applied voltage does not match the actuator voltage on the tag plate 1 Actuator not correctly commissioned 2 Too small stroke programmed in mode one position dependent cut off 1 Actuator not correctly commissioned 2 Actuator closing force torque too low 1 Fixed digital set value is activated 2 Actuator is configured to work with process controller A non linear valve curve has been parameterised Operating conditions Probable reasons Normal operating condition Actuator in commissioning mode FF Probable reasons 1 Actuator not correctly commissioned to the valve 2 Mechanical block within the stroke path 3 Improper selection of the actuator 1 Process feedback wrongly or not atall connected 2 Process feedback outside od adjusted range 1 Check
10. cut offs programmed see 10 1 there are two ways to do commissioning Automatic commissioning is done if at least one of the cut offs is set to be by force torque or by position automatically Manual commissioning has to be made in case both cut offs are by position either via software PSCS or via control box PSC 2 17 Caution Electrical operation of the actuator is allowed only after mounting to a valve 11 1 Automatic commissioning Only available if at least one of the cut offs is set to be by force torque or by position automatically Press the commissioning button for 3 sec Commissioning in progress Grenn LED is flashing actuator drives in both positions Green LED lights Actuator successfully commissioned and ready tob e used Datei Kommunikation Bedienen Hilfe Fe Communication Operate Hell PS Antrieb ausw hlen b Select PS Actuator r nn ffnen Das Bedienen Hilfe perate Help En er Parametrierung Configuration Speichern unter Saas Inbetriebnahme Commissioning Zugniffsberechtigung Access rights E E Schnittstelle lia Diagnose Diagnostics SpacheLanguage Language Sprache E Monitor Monitor Exit Exit Connect your PSCS USB cable with your PC and start the software PSCS Select Operate gt Commissioning and confirm the dialog wiht OK Select actuator type and interface in the software 18 Adjust the 0 Point and V
11. he follwing EEC regulations 89 336 EEC Electro magnetical Compatibility 73 23 EEC Low Voltage Directive and that we have successfully tested them as per the following harmonized standards EN 61000 6 2 2001 Electro magnetical compatibility EMC Generic standards Immunity for industrial environments EN 61000 6 4 2001 Electro magnetical compatibility EMC Generic standards Emission standard for industrial environments EN 61010 1 1995 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Bad D rkheim C q 2004 Max Sms Max Schmidhuber General Manager CAUTION To ensure compliance of these actuators with the above directives it is the responsibility of the specifier purchaser installer and user to observe the relevant specifications and limitations when taking the product into service Details are available on request and are mentioned in the Installation and Maintenance Instructions 23 Grossbritannien IMTEX Controls Ltd Unit 5A Valley Industries Hadlow Road GB Tonbridge Kent TN11 OAH Tel lt 44 gt 0 17 32 85 03 60 Fax lt 44 gt 0 17 32 85 21 33 eMail sales imtex controls com www imtex controls com Italien PS Automazione S r l Via Pennella 94 I 38057 Pergine Valsugana TN Tel lt 39 gt 04 61 53 43 67 Fax lt 39 gt 04 61 50 48 62 eMail info ps automazione it Schweiz Avintos Flow Control AG Weidenweg 17 CH 4310 Rheinfelden Tel
12. lt 41 gt 61 83 61 5 30 Fax lt 41 gt 61 83 61 5 99 eMail info avintos com www avintos com Spanien Sertemo S L Pol Ind Alba Avda Generalitat 15 Apartado de Correos 142 E 43480 Vila Seca Tarragona Tel lt 34 gt 9 77 39 11 09 Fax lt 34 gt 9 77 39 44 80 eMail hans sertemo com www sertemo com Gesellschaft f r Antriebstechnik Philipp Kr mer Ring 13 D 67098 Bad D rkheim Tel 49 0 63 22 60 03 0 Fax 49 0 63 22 60 03 20 eMail info ps automation com www ps automation com PS Automation INS Gesellschaft f r Antriebstechnik Wir sorgen f r Antrieb Hong Kong PS MAXONIC Hong Kong Ltd Room 803 4 Yale Industrial Centre 61 63 Au Pui Wan Street Fotan Shatin Hong Kong Tel lt 852 gt 26 87 50 00 Fax lt 852 gt 81 01 37 43 eMail Sytc HK Super net WWW Maxonicauto com China SHENZHEN MAXONIC AUTOMATION Control Co Ltd 7 Floor Block 7 Tian An Industrial Estate Nanyou Shenzhen Guangdong P R CHINA Tel lt 86 gt 7 55 26 52 18 78 Fax lt 86 gt 7 55 26 05 28 00 eMail Sytc HK Super net WWW Maxonicauto com Indien PS Automation India Pvt Ltd Srv No 25 1 Narhe Industrial Area A P Narhegaon Tal Haveli Dist IND 411041 Pune Tel lt 91 gt 20 25 47 39 66 Fax lt 91 gt 20 25 47 39 66 eMail sales ps automation in www ps automation in
13. nal Optionally a fieldbus interface can be fitted to the AMS actuator with wiring to a terminal block or an external socket gt See special operating manual for AMS Fieldbus 8 5 Accessories 8 5 1 Space Heater optional Actuators PSL AMS can be fitted with a space heater When using actuators in environments with high temperature fluctuations or high humidity we suggest a heating resistor be fitted to prevent the build up of condensation within the enclosure In actuators PS AMS the space heater is powered via the power supply of the actuator so it does not have to be fed separately For retro fitting the heating resistor wiring of the two cables has to be made to the terminals on the main board as per the picture on the left 15 Mounting of the space heater has to be made to the indicated place on the base plate by using the screws provided Route the cables in a way to prevent them from being squashed by the main cover and from being touched by moving parts inside the actuator 8 5 3 Adjusting Additional Position Switches optional In PSL AMS two switches for position feedback are available as factory mounted option They are either normally closed or normally open contacts potential free They are available with silver contacts for currents between 10 mA and 5 A at maximum 230 V or with gold plated contacts for currents between 0 1 mA and 30 mA at maximum 30 V Connection goes to terminals 18 19 and 20 21
14. occnnnnnonaconnnnnonanonononanaconnnonanacnnnnnnnns 14 8 4 3 Output Terminals een att 14 8 4 3 1 Active Position FE ADACK cccccccessececeseccccescccceussececeeaeceeeugeceeseeeeecenecesseneceesegecetsegaeses 14 8 4 3 2 Additional Position Switches optionNal oooccccncononcccnnncnnnancnnnnnnnncononnnonoconnnonanacnnnnonnns 14 8 4 3 3 Voltage feed to Process Sensor optional ccccooonccnncnnnnnccnnnnnnnanononononnccnnnnnanaconnnonans 15 8 4 3 4 Fault Indicating Relay optional ooooccnoccccooocnccoocnnnnnannnonancncononnnconononcnnnnncnonnnonnos 15 64 3 5 Fieldbus Interface Optional sia ae 15 A A e A 15 8 5 1 Space Heater optional sisi dd 15 8 5 3 Adjusting Additional Position Switches optional ccoooonnccnnnnnnnaconinnnonanicnnnnnccnnnnonnns 16 9 Status display Operating element oooccccnnncncnnnnnnncnnnonononanonanananccnnnnnnnnnnnnnnnnnnonanananarononancnnnnnnnnnanononos 16 TO Opera Of er E em een 17 19 1 CU Off lal End Positions ee ee ee 17 10 1 1 COM OTP BY Force TOQUE nao ee 17 10 1 2 Cut Off by Position automatically u a 17 10 1 3 EUEOTF DV Post On ee ee 17 ECONO NINO ee ee 17 IEA AUTO Malle Com SSIONIN Erste seele een een 18 TE Manua COMMISSION nern 18 22 Status A PP ee ee 19 FU CIC ALO Platea 19 122 VANS Te ee osa 19 13 Maintenance ana FED see 19 14 Safetl On transporta N ee nee 19 15 CEs Dell ra cono CONTO ee eier 19 16 TEICHE tala 20 1 Symbols and safe
15. ply and control lines to terminals as indicated in the wiring diagram 12 8 4 Interfaces The actuator PS AMS has several interfaces inside the terminal box which can be configured by the parameterising software PSCS or by the control box PSC see relevant manuals 8 4 1 Communication Interface For communication and parameterisation with aPC or a hand held device connect the communication cable to the RJ45 connector item 4 Actuator parameters can be set using the p I T N I software PSCS or the control box PSC see relevant manuals EA EZ E ME Cf 8 4 2 Input Terminals 8 4 2 1 Galvanically isolated Set Value Terminals 1 through 3 are used to receive a parameterisable modulating set value for control operation within the range of 0 20 mA or 0 10V 8 4 2 2 Sensor Feedback for Process Controller optional Terminals 15 through 17 are used to receive a process sensor s feedback to the optional process controller in the parameterisable range of 0 20 mA or 0 10 V Caution The following binary inputs 8 4 2 3 und 8 4 2 4 have priority over the modulating set value If the actuator is parameterised for modulating service these set value settings are disregarded in the case a binary signal is applied Only after disconnection of the binary signal the actuator will reposition according to the set value applied SSS A AAA 13 8 4 2 3 Galvanically
16. que into an axial force via a spindle nut The spindle nut s resulting linear vertical motion is self locking and is transmitted via a coupling piece to the valve stem During power failure and adjustment work the actuators can be emergency operated via the hand wheel see chapter 5 Manual Operation except when using the fail safe unit PSCP 6 Manual operation A handwheel is supplied in order to operate the actuator in case of power loss or during installation work such as mounting onto a valve or setting the limit positions Do not exceed the adjusted electrical stroke limits by handwheel The mechanical limits must be set accordingly If these instructions are not observed it may result in malfunction or damage to the actuator Do not operate the handwheel using excessive force If these instructions are not observed it may result in malfunction or damage to the actuator e The handwheel is permanently engaged and turns during motor operation of the device series PSL AMS1x202 214 e The actuators PSL AMS1x320 325 have a handwheel which has to be engaged for manual operation The ball headed button on the cover has to be depressed to engage the handwheel T tb T Ih ka J Figure 3 Manual operation PSL AMS208 214 Stroke 65m Please remove the handwheel cover 7 Valve mounting 7 1 PSL AMS202 214 Note The pictures below show the mounting of a PSL204 The steps are identical for all types When mounting
17. ration for actuator specific data see the actuator specific data sheets For protection against moisture and dust the enclosure rating is IP65 or IP67 according to EN 60529 When installing the actuators leave enough space to allow cover removal Fig 1 The actuator can be installed vertically or horizontally or any position in between The actuator must not be installed with the cover pointing downwards Fig 2 PSL AMS320 325 PSL AMS208 a 214 Stroke 65 PSL AMS208 214 Stroke N 50 PSL AMS202 204 4 i if S 8177 50 F al ae 767 479 un EE aA dh Eh Figure 1 Installation dimensions 4 1 Installation position Outdoor usage When using the actuators in environments with high gt N J temperature fluctuations or high humidity we recommend using a heating resistor as well as a higher enclosure rating optional accessories Figure 2 Installation positions 5 Function The PSL AMS actuators are designed as electric valve actuators The valve is mounted onto the actuator via pedestals Depending on the type of valve used mounting pedestals or a special valve mounting plate is required Mechanical power is created by a 24 volts DC motor which is controlled from the electronics via pulse width modulation PWM The motor torque is transmitted via a multi step spur gear to a trapezoidal thread spindle 6 The spindle itself converts the induced tor
18. rved it may result in personal injury or damage to the actuator and or valve When mounting an actuator onto a valve never drive the actuator electrically but use the handwheel If these instructions are not observed it may result in personal injury or damage to the actuator and or valve 1 Figure 4 Mounting the actuator onto the valve 2 O CON DU BWHN FP e e e O stroke scale spindle nut with locking device safety pin coupling piece valve mounting plate fastening nut valve body valve spindle swivel nut disc springs mounting pedestals 10 The valve must be suitably equipped to take the mounting pedestals Please see the individual dimension sheets for the actuator dimensions Observe the following steps when mounting the actuator e Unscrew the swivel nut item 9 from the spindle nut item 2 and slide it over the valve spindle item 8 e See if the bore of the coupling piece fits the valve spindle If necessary rebore and or recut the thread e Slide or screw the coupling piece item 4 onto the valve spindle and bore or pin to the valve spindle disc springs see chapter 8 2 e Slide the valve spindle with the coupling piece and disc springs item 10 into the spindle nut screw on the swivel nut and tighten it down using the cross slotted key supplied e Slide the actuating pedestals item 11 into the bore holes of the valve mounting plate and tighten with the fastening nuts Before
19. the communication software PSCS using a special interface cable or optionally Bluetooth connection This will result in different behavior of the actuator In case a position is surpassed or not reached this can be read out via the optional Fault Indication Relay or via the communication software PSCS 10 1 1 Cut Off by Force Torque Der Antrieb bringt bei jedem Anfahren der Endlage das eingestellte maximale Drehmoment auf Wenn sich der Anschlag in der Armatur verschiebt zum Beispiel durch Verschlei einer Sitzdichtung dann f hrt der Antrieb im Rahmen seines m glichen Verfahrwegs den Schlie punkt nach 10 1 2 Cut Off by Position automatically In normal operation the actuator will stop at the position which was found at a mechanical stop in the valve or the actuator during Automatic Commissioning If the closing point inside the valve dislocates the actuator will NOT follow this dislocation but it will always stop at the point initially found 10 1 3 Cut Off by Position In normal operation the actuator will stop at the point which was defined by Manual Commissioning This position is not depending on any mechanical stop inside valve or actuator 11 Commissioning The actuator is shipped in the not commissioned condition with the green LED flashing slowly There will be no response to any input set value or open close signal To make the actuator operational it has to be commissioned to a valve Depending on the type of
20. the actuator onto the valve use the handwheel and do not drive the actuator electrically If these instructions are not observed it may result in personal injury or damage to the actuator and or valve Coupling Pillar Clamping screws Coupling for spring pack nut Valve stem Locking nut Bracket Pillar nut Make sure that the Drive coupling coupling nut can be completely upwards by turned by hand hand Bracket un di Appr 5 mm Move the coupling down until it hits the valve stem Pillar nut Continue moving until there is a 5 mm gap Leave 5 mm gap between between the pillar end and the bracket bracket and pillar nut D 12 mm M8 M12 16 mm gt M14 O onto the valve stem until Repeat 5 and 6 until the valve stem is screwed into the pillar edges rest on the coupling nut by 12 mm M8 to M12 resp 16 mm the bracket M14 and larger Screw the coupling nut Lock the coupling nut Tighten the clamping screws crosswise with 8 Nm Drive the coupling up or down until the edges of the pillars rest on the bracket Tighten the pillar nuts 7 2 PSL AMS320 325 11 10 CE A An co a nan TON gt il I CORRECT Before the fastening nuts are tightened make sure that the pedestal ends are completely inserted into the bores of the valve mounting plate If necessary correct the position of the actuator by using the handwheel If these instructions are not obse
21. the fastening nuts are tightened make sure that the pedestal ends are completely inserted into the bores of the valve mounting plate If necessary correct the position of the actuator using the handwheel If these instructions are not observed it may result in damage to the actuator and or valve 8 Electric supply 8 1 Safety Safety note When performing electric work on this unit the local accident prevention regulations must be followed Observe EN 60204 1 VDE 0113 part 1 to ensure human safety integrity of the assets as well as the proper functioning of the unit Electric supply lines must be dimensioned for the peak current of the unit and comply with IEC 227 and IEC 245 See relevant data sheet Yellow and green coded cords may only be used for connection to protective earth When leading wires through the cable glands on the actuator their minimum bending radius has to be considered The electric actuators PSL AMS are not fitted with an internal electric isolator hence a switching device or circuit breaker must be integrated in the facility It should be installed close to the actuator and should be easy to access for the user It is important to mark the circuit breaker as this actuator s isolator Electric installations and over current protection devices must conform to the standard IEC 364 4 41 protective class I 11 8 2 Wiring diagram Electric terminals are provided in a terminal box at the ac
22. tuator 1 2 3 4 5 6 7 a 9 10 11 12 13 14 15 16 17 18 19 20 21 22 235 ji Button DEENEE BEGEHHHR LU IN ASOT INZ 11 E 90 04 ARE je 19q YW 001 340 4nv N peo xew 887 X yu00L 30A pz T o lt O O 90 01 AbZ IN gt O 9Je d be s piyosuad ayals 7 jejd Be aas piyosuad ayals N 115 V 7 Zu Auf T 230 V i i 3 Closed Open Sollwert ARIVE St rmeldung Bin re NEZ Mer Versorgungs Feldbus ES Inbetrieb Positions ausfall sor Istwert Wegschalter Kommu Eingang potentialfrei Ansteuerung _ spannung Anschlufl _ _ nahme r ckmeldung signal gung potentialfreier nikation j Kontakt 3 Set value ACHA Monitor relay Binary input Actual gt Power Fieldbus PE Com z position p Position switch supply z commu missio input potential free signals value 2 interface run 5 feedback potential free voltage nication ning Galvanisch getrennt Galvanically isolated 1 kV rocess Sensor contact 8013770 S 217_E 8 3 Mains supply Isolate the power supply Safeguard the line against unauthorized and unintended restarting Open the terminal box The terminal box provides terminals to accommodate rigid and flexible cables of wire widths of 0 14 mm to 2 5 mm as well as a PE screw on the housing Caution Please observe the supply voltage and the maximum power consumption of the actuator as indicated on the actuator s tag plate Connect sup
23. ty General dangers of non compliance with safety regulations PSL actuators are built at state of the art technology and are safe to operate Despite of this the actuators may be hazardous if operated by personnel that has not been sufficiently trained or at least instructed and if the actuators are handled improperly or not used as per specification This may e cause danger to life and limb of the user or a third party e damage the actuator and other property belonging to the owner e reduce safety and function of the actuator To prevent such problems please ensure that these operating instructions and the chapter on Safety in particular have been read and understood by all personnel involved in the installation commissioning operation maintenance and repair of the actuators Basic safety notes e The actuators may only be operated by skilled and authorized operating personnel e Make sure to follow all security advices mentioned in this manual any national rules for accident prevention as well as the owner s instructions for work operation and safety e The isolating procedures specified in these Operating Instructions must be followed for all work pertaining to the installation commissioning operation change of operating conditions and modes maintenance inspection repair and installation of accessories e Before opening the actuator cover ensure that mains supply is isolated and prevented from unintended re connection
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