KOP302 Operating instructions
Contents
1. Description Charger temperature sensor failed Charging time limit has been exceeded faulty battery battery aging Battery temperature sensor failed or not connected Charger temperature during the charging process is too high Battery voltage too high at start of the charging incorrect battery Battery temperature too low 11 Incorrect parameter values The current can not be measured detected Battery charging current measurement is out or range Battery charging current can not be properly controlled Technical Specification Charger type KOP302 12V KOP302 24V Nominal battery voltage 12V 24V Nominal output current 20A 10A Peak input power 350W 2A Input voltage 230V 50 60 Hz IP protection grade IP21 Weight 2 1 kg2. 17 SI 2000 Maribor Distributor 10 2014 Piktr nik OPERATING INSTRUCTIONS Battery Charger KOP302 KOP302 battery chargers are modern fully automatic devices suitable not only for charging but also for maintaining and monitoring the batteries The charger stores data about charging times and Ah charged This data may be accessed for further analysis The charger may be used as a stationary device or can be installed and operated in the vehicles The charger should be mounted horizontally Any drilled holes or any mechanical changes of the housing may damage the charger Your KOP battery charger was factory programmed for a specific battery type Make sure the charging profile suits your battery type To change the charging profile for a specific battery type parameters may be programmed with a PC software package and a programming interface The programming parameters allow the charger s profile to suit the battery type Up to five charging phases can be programmed The charging voltages currents charging times temperature compensation and other control functions can be programmed Please contact your dealer for further information When programming the charging profile always follow the battery manufacturer s instructions regarding voltages currents and charging times Read the operating instructions carefully before using the KOP Battery charger Note Please note that new batteries reach the maximum capaci
3. IMPORTANT FOR YOUR SAFETY Whenever you are handling or working with a lead acid battery consult your battery owners manual for instructions and safety precautions COOLING FAN Do not cover the cooling fan openings in order to ensure enough cooling flow Otherwise the charging current will drop and the charging time will increase proportionally BATTERY TYPE Use the charger for the defined battery type only according to the parameters If the charging profile does not suit the battery type the battery will not be charged properly and the life time of the battery may be shortened GAS ACID TOXIC SUBSTANCES Lead acid batteries produce hydrogen oxygen gases which can be explosive and sulfuric acid that can cause severe burns Make sure working area is well ventilated Cigarettes or any open fires or sparks may cause an explosion Keep all ignition sources away from the battery Battery acid can severely damage your eyes and skin In event of accident flush with water and seek medical help immediately Use proper personal protective devices when handling a damaged or leaking battery Treat material used to clean up a battery acid spill as hazardous waste Batteries contain hazardous materials Among others lead and antimony are toxic substances Waste lead acid batteries are hazardous waste and must be treated according to the Battery Disposal Regulations Manufacturer Piktronik d o o Cesta k Tamu
4. Read the manual thoroughly The charger must be used with the original cables only Do not change shorten extend or short circuit the cables Remove the mains plug from the mains first before braking the battery circuit Only rechargeable batteries can be used Do not connect any non rechargeable batteries like dry cell batteries to the charger The charger may be used for the correct battery type only Do not install the charger inside motor homes campers or caravans Check the charger for cable housing and connector damages before use Do not operate the charger when damaged There are no user serviceable parts inside Do not expose the charger to rain moisture direct sunlight or dust Always disconnect mains after charging and generally when the device is not in use During the trickle charge the charger remains attached to the mains Always disconnect the mains during a thunderstorm NN VN NAN ONN ERRORS No LED lights or flashes after the 1 Check if the battery is properly connected charger has been connected to the 2 Check the mains mains 3 Contact your after sales service point Red LED flashes periodically n Please see the error messages description of times flashes 2 s Pause n times flash pattern bellow flashes POWER LED lights and LED CHARGING showing short flashes The battery voltage is too low lower as the charger parameter Minimal starting voltage Number of LED flashes
5. ty after multiple charging cycles have been completed successfully Old batteries often don t reach the full capacity This can cause the charging process not to end properly example maximum charging time overflow TO START THE CHARGING PROCESS Establish a safe connection between the battery and the charger first Then plug the mains connector This sequence must always be followed in this order When removing the connection remove the mains plug from the mains first before disconnecting the battery circuit After connecting the battery the red LED error LED flashes several times and then remains OFF When the charging process starts the yellow LED comes ON also a click from the relay in the charger can be heard and the cooling fan starts to operate Indication LED pattern Yellow LED ON Main charge phase with maximum charging current Yellow LED flashes slowly Constant voltage charging phase about 80 charged Green LED ON Battery 100 charged NOTE Function of the yellow LED charging is programmable together with other charging parameters Description above shows the usual setting If local standards or regulations allow it the battery may be permanently connected to the charger The cooling fan is temperature controlled and operates at different speeds The charging time depends on the battery capacity If the battery has been partly discharged the charging process will finish sooner IMPORTANT SAFETY INSTRUCTIONS
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