Operating Instructions
Contents
1. Operating Instructions ALFRA 4 Station Combi Work Cart Alfred Raith GmbH Tel 49 0 6205 3051 0 Il Industriestra e 10 FAX 49 0 6205 3051 150 DE 68766 Hockenheim Internet www alfra de Germany E Mail export alfra de Technical specification Bending angle 92 maximum Cylinder path 50 mm work path max 40mm Bending 120 x 12 mm copper or aluminium rails Smallest leg length 50 mm Smallest U bending 100 mm Smallest Z bending 72 mm Punching 120 x 12 mm copper or aluminium rails Round holes 6 6 21 5 mm Center punching max 110 mm rails Oblong holes up to a lenght of 21 mm max Purpose of unit Mobile compact unit for work with components for construction of electric installations Permanently installed are Punching and Bending Tool see individual description for punching and bending copper busbars Cutting Tool for cutting copper busbars On demand the following can be added Cable press head Cabe cutting head Punching cylinder Others on request 1 Functions and basic construction A hydraulic pump mounted in the base stand of the unit runs four working units Each unit can be operated individually by means of a magnet control valve Units are run by a foot switch connected to the corresponding plug Two working units Puncher Bender and Cutter are permanently connected to the hydraulic pump by means of hydraulic pipes The external units are provided from outside by hydraulic2. hoses The individual supplies are electrically locked in order to avoid operating errors while simultaneously using several units Trolley Frame construction cased moveable with a sliding material support and tool deposit serves as seat for working units hydraulic unit control unit and tool deposit Punching and Bending Unit This unit is fully integrated in the frame The table top serves as material support Height adjustment of the punching and bending unit to the table top can be done by means of a hand wheel An adjustable length fence is fixed to the table top The fence can be folded down For further details please see the special operating instructions and machine sketches Cutting Machine Machine is mounted on the table and adjustable in height The adjustable side fence is mounted to the table top and serves to adjust the width of the material related to the center of the cutting machine Full details to be seen in the description of the cutting unit External Units As a rule the following units are connected by hoses Cable Lug Clamps Punching Unit Connection of other units possible Full details can be seen in the individual operating instructions Hydraulic Unit We use a hydro compact pump unit of the company HAWE Technical Features max pressure 700 bar Output capacity 0 92 I min Directional seat valve block with four 3 2 port directional control valve and 24 V magnet control Pressure switc
3. Artikel Nr 03980 Rev 09 2014 Hyoraulikaggregat 4 Stationen Konni Bearbeitunswnagen Seitenbleche Art Nr 03980 4 Stationen Korbi Bearbeitungswagen Art Nr 03980 Kombi Bearbeitugswagen Pos Nr Menge Artikel Nummer Beschreibung 2 6 DIN 125 A8 4 Scheibe 3 1 DIN 625 6300 6 SI NC 6_68 Kugelwalzlager 4 2 DIN912 M3x12 8 8 A2R Zylinderschraube Verzinkt 5 2 DIN 912 M5 x 10 10C Zylinderschraube Innensechskant 6 4 DIN912 M5x6 8 8 A2R Zylinderschraube verzinkt 7 1 DIN912 M6x8 8 8 Zylinderschraube verzinkt 8 6 DIN912 M6x20 8 8 Zylinderschraube verzinkt 9 2 DIN 912 M8x25 8 8 A2K Zylinderscraube verzinkt 10 4 DIN 912 M10x20 8 8 A2K Zylinderschraube verinkt 11 4 DIN912 M10X30 8 8 A2K Zylinderschraube verzinkt 12 2 DIN914 M6x10 A2K Gewindestift mit Spitze 13 2 DIN84 M6x30 PA6 6 Zylinderschraube mit Schlitz 14 4 DIN933 M8x50 Sechkantschraube 15 6 DIN 915 M8X16 45H Gewindestift 16 4 DIN934 M4 8 Sechkantmutter 17 9 DIN934 M6 8 ISO 4032 M6 8 DIN 934 18 18 DIN934 M8 8 Sechkant mutter 19 4 DIN934 M10 8 Sechkantmutter 20 1 DIN7980 3 ST Federring 21 4 DIN7980 10 ST Federring 22 4 ISO7045 M4x10 Linsenkopf mit Kreuzschlitz 23 4 DIN9021 5 3 ST Scheibe 24 1 DIN7984 M10x18 8 8 03200 017Zylinderschaube niedriger Kopf bearbeitet 25 6 DIN7991 M6x16 8 8 Senkrscharaube mit I 6kant 26 4 DIN7991 M8x12 8 8 Senkschraube mit I 6Kant 27 1 DIN7991 M6x12 8 8 Senkrscharaube mit I 6kant 28 4 DIN 7980 4mm FederRing 29 1 03980 020 Sc
4. Klotz DIN603 6x40 Nachgearbeitet DIN467 M6 R ndelmutter GN 530 22 M6 Schraube geliefert Winkelverschraubung Nippel Stift Lang Steg Zwischenplatte Bolzen Pr zisionschalter RS 664 727 Flachkopfschraube Stahlscheibe Senkschraube mit Kreutzschlitz Senkschraube mit Kreutzschlitz Gewindestifte mit Ringschneide Stahlma flexi Hinweisschield Anschl kabel Klinkerstecker 6 3mm imbusschlussel Flachbandkabelbeh lter Gewindestift Federring 3 2 Gegenmesser Abstandplatte Messer Messerbalken Stift Feder Plexiglas hinten Plexiglas Vorne Verbindungst ck Kolben Stangenichtung Zylinderdichtung 65x45x10 Zylinderglocke Platte Brennteil mit Senkung Platte Brennteil mit gewinde Anschlagring Niederhalter Winkel F r Niederhalter Bodenwinkel Typenschild 1 Typenschild 2 Sechkantmutter Zylinderstift geh rtet Spannscheibe Zylinderschraube Zylinderschraube Zylinderscraube verzinkt Federndes Druckst ck GN615 M8 KS Linsenschraube mit Kreuzschlitz Winkel Endabschaltung Pr zisionschalter RS 664 727 Angepasst f r SG Zylinderschraube Stahlscheibe 233 234 235 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 DIN912 M3x25 8 8 DIN125 A3 2 140HV 03980 084 03980 001 03980 317 03980 316 03980 002A 03200 056B 0
5. with the technique of the machine may operate the same The also supplied descriptions and instructions for the individual units have to be followed We recommend to train the operating staff before taking the machine into operation and to note this in the file Take care of sufficient illumination of the work place The separate units may be operated within the prescribed ranges only Safety devices may not be stopped If performing different operations simultaneously endangering of other persons must be excluded While working on the electrical unit the mains cable has to be taken off Repairs to be done by the expert only Attention The hydraulic units operate within a pressure range of approx 700 bar Any manipulation of the pressure hoses is forbidden The flexible pressure hoses have to be protected from outside damages Repairs to be done by the expert only Busbar Bending and Punching Equipment This machine is integrated in the work bench It is designed for the bending of busbars made from copper or aluminium up to a diameter of 120 x 12 mm By means of the universal working cylinder holes can be punched in the diameter range between 6 6 and 21 5 mm also oblong holes 6 1 Bending Busbars Set the switch on the instrument panel to Bending and insert the bending die into the hydraulic cylinder The electrical angle indicator has to be fixed at the round guide slot on the anvil As an option you may use a digita
6. 00 076 03200 081 03200 079 03200 078 03200 119 03200 089 Kabel f r den Haubenschlater Hydraulikrohr 8x220 gebogen Anschlussklemm Distanzbolzen I A M3x5 Arretierung f r Stellenanzeiger Kabelbindersockel 19x19 Kabelbinder Pr zisionschalter Z 15 GS Auflagepl ttchen Winkelverschraubung mit Entl ftungsschraube 1 4 NPT Einschraubverbinder gerade RVO8GE 1 4 NPT S Seitenblech Flanschbuchse Anschlusskabel 2y0 752 500 mm Trennleiste Buchse Trennleiste Stecker Hinweisschilde Schneiden cutting Seitenblech LB Knebelschalter M22 WKV Adapter M22A Schlie er M22 K10 Kabelbr cke 1x0 752 60 mm schwarz Schild Biegen Lochen Frontblech Steckdose EL AQ1 F AP LG 44500 W rgenippel M20x1 5 grau Kabelverschraubung M20x1 5 grau Mutter M20x1 5 grau CEE Stecker 207 SP 400V 16A Anschlusskabel HO7RN F 3x1 52 1400 mm Linsenblechschraube mit Kreutzschlitz Linsenkopf mit Kreuzschlitz Anschlusskabel 3x0 752 500 mm Sechkantmutter Anschlusskabel 5x 1 5 3000mm Stahlscheibe Hinweisscihild mittig Biegen ffner M22 K01 Zylinderschraube verzinkt Einschraubverbinder gerade RVO8GE LR ED Scwei gruppe 3 Hydruliksclauch 1200mm Hydraulikschlauch 750mm Hydraulikaggregat MP 34 H 1 25 Hydraulikrohr 8x470 mm Gebogen Befestigung Hydraulikaggregat Hydraulikrohr 8 x 100 mm gerade Hydraulikrohr 8x390 mm Gebogen Hydraulikkupplung Serie 115 NPT Nippel 1 4el NPT Ag 1000 Bar Adapter ADANM AOANMFA45K 45 Senkrscharaube mit I 6kant Entl fungsschraube mi
7. 3980 013 03980 079 03980 011 03980 010 DIN603 M10X60 4 6 03980 012 03980 099 2x0 52x420mm DIN9021 6 4 ST DIN603 M6X25 4 6 03200 042 03200 044C 03200 044B 03200 046 03200 045 DIN923 M4x2 5 8 DIN660 3x6mm 03980 014 DIN923 M4x6 5 8 03200 073 03980 023 03980 024 03980 021 03980 009 03980 025 03980 100 DIN46237 1 5 2 5 M4 03980 303 03980 002 DIN7991 M6x10 8 8 DIN 125 A10 5 03980 003 DIN912 M8x12 8 8 A2K DIN7991 M6x30 8 8 03980 004 03980 006 03980 005 DIN 915 M5X16 45H DIN439 M4 8 DIN7984 M4x8 8 8 A2R DIN6798 A4 3 FST DIN912 M5x6 8 8 DIN 137 B16 St DIN934 M6 4 8 03980 007 03980 008 DIN965 M4X6 4 8 DIN125 A4 3 140HV DIN 912 M4X6 8 8 03980 021 Zylinderschraube Stahlscheibe Hydraulikrohr 0 8x560mm Handgriff komplett angepasst Platte 33219 Edelstahlabeckung Monobuchse Flexi Ma stab 18x0 5x1000 mm Flexi MaBstab 13x0 5xx73mm Anschlag SG Alu Nutensteig SG Flachrundschraube mit vierkantsatz Klemmhebel mit mutter Kabel fur Monobuchse Scheibe Flachrundschraube mit vierkantsatz Sch tzhaube Winkelrechts Winkellinks Klotz Sichtscheibe Flachkopfschrauben mit Schlitz und Ansatz Hohlniet Hinweissschild f r Strom Flachkopfschrauben mit Schlitz und Ansatz Hinwei schield Schwei gruppe 4 Scwei gruppe 5 Schwei gruppe 2 Bundbuchse Plastikkappe 30x30x3 Pe Leitung 620 mm Ringkabel schuh Typenschild Tischplatte Senkrscharaube mit I 6kant Scheibe Lineal 30x6x635 Zylinderschraube verzinkt Senkschr
8. aube mit I6Kant Schieber Anschlag Klemmhebel mit Schraube Gewindestift Sechkantmuter flach Zylinderschraube Facherscheibe Zylinderschraube verzinkt Federscheibe ISO 4032 M6 8 DIN 934 Rolle 6x520 lg Winkel Rollenfixierung Senkschraube mit Kreutzschlitz Stahlscheibe Zylinderschraube Werkzeugeinsatz 24 VAC vi ur rsa 1000pF 63v 9 e 5 A2 Hydraulik k4 Al Motorsch tz 8 A 24VDC Umschalter Biegen Lochen ZZ 2 10 Bj gAn le p haube s 7 B B 3 ovoc B 4pol 2 pol 2pol 4pol 2pol braun BN Brei z Stand 4 2005 schw Schaltplan ALFRA Art Nr 03980 17
9. c quick coupling Operation is started by foot switch stop by means of a preadjusted pressure control valve ATTENTION We grant troublefree functioning only when using our own machines and equipment Please follow the safety instructions CE Conformity Declaration We declare under our exclusive responsibility that these machines ALFRA Busbar Bending and Punching Unit 03200 with Hydraulic Pump SC 05 Ill ALFRA Busbar Cutting Device 03250 ALFRA 4 Station Combi Work Cart 03980 ALFRA Busbar Bending and Punching Unit LPV ALFRA Laminated Busbar Processing Machine 03300 correspond to the following standards and specifications 9 GSGV Machine Regulation Specification 89 392 EWG version 91 368 EWG Appendix I N 1 7 4 of Regulation 89 392 Specification for Low Voltage 73 23 EWG EN 292 Safety of Machines Alfred Raith GmbH Il Industriestr 10 DE 68766 Hockenheim Germany If the electric tool is modified without our authorization this declaration will lose its validity and the guarantee expires The sound pressure level at the work place might exceed 85 dp A In this case the user must wear ear protectors Artikel Nr 03980 Rev C 09 014 Biege Lochstanzeinneit Art Nr 03200 000 Stand 09 2014 Hubeinheit 4 Stationen Kombi Bearbeitungswagen Artikel Nr 03980 Stand 09 2014 E AY 4 OO r N i pe g LJ F 1 30
10. h unit with 600 bar presetting Control Box The complete electronic control see enclosed circuit plan is housed in a plastic standard casing Easy access through the left sidedoor Electric circuit protected by fine wire fuse These fuses and the circuit breaker for the plug are easy accessible by removing the cover plate A motor safety switch serves as overload protection of the 3 phase motor The metallic components are earthed via PE connection Storage Box Punching tools can be deposited in provided inserts in the drawer The other drawers are for storing any other work papers and additional tools Operation Make electric connection 340 460 V 50 cycles by CEE 17 plug 5 poles Switch on main switch Connect foot switch to the provided plug for the respective working unit Prepare unit for operation in accordance with the individual instruction manual adjusting height fences etc Actuate foot switch Maintenance The machine is made for tough use in workshops Maintenance is limited to take care of sufficient oil level of the HAWE hydraulic unit and the tightness of the hydraulic connections We recommend to grease the basic and additional units with non corrosive lubricating grease once per week in order to avoid excessive corrosion Safety The unit is for use in workshop rooms Outdoor operation will be allowed only if sufficient humidity protection is granted Only authorized persons who are familiar
11. hwei gruppe Hubeinheit 30 1 03980 019 Kastenaunahme 31 1 03950 020 Abfallkasten 32 1 03980 039 Winkel f r Kabelkanal 33 1 03980 057 Kabelkanal 34 1 03200 027 Umlegegriff Handrad 35 1 03200 118 Stellingsanzeiger 36 1 03200 028A Adapter f r Handk rbel 37 1 03200 022 Aufnahme mit Bohrungen 38 1 DIN2093 40x20 4x1 5 Tellerfeder 39 1 03200 026 Spindel 40 1 03200 029 Beweglicher Kolben 41 4 03200 009 Stangendichtung 20x30x8 42 1 DIN522 30x6 4x2 Scheibe nachgearbeitet 43 1 03200 030 Zylinder mit Nut gefertigt 44 5 DIN7980 6 F St Federring 45 1 03980 035 Platte Kombibank 46 1 03200 012 Kolben fest 47 1 03200 008A Buchse 48 1 03200 008B F hrungsband 087 9 7x2 5x85 49 1 03200 010 Zylinder Rohr 1 DIN908 M10x1 11mm 23005 013 Verschlu schraube RV10VS ED 03200 047A 03980 081 03980 076 23005 111 03980 034 03200 122 03980 000 03200 047 03980 038A 03250 018 03980 030 03980 017 03200 051 03980 096 03980 094 03980 094 03950 022 03980 018 03200 049 03200 062 03200 067 03980 102 03200 075 03980 016 03980 054 03852 021 23006 014 03980 071 03980 053 03980 097 DIN7049 St 4 2x9 5 ISO7045 M4x8 03980 105 DIN934 M4 8 03980 098 DIN125 A4 3 140HV 03200 121 03200 067 DIN912 M8x20 8 8 A2K 03980 029 03980 022 03980 028 03980 027 03980 026 03980 083 03980 033 03980 085 03980 082 03200 109 020120 010 03980 032 DIN7991 M6x16 8 8 03980 077 03980 031 03200 018A 03200 082 03980 175 032
12. l angle indicator prod n 03229 The contact cable has to be plugged into the socket on the backside of the working block The desired angle is fixed by means of a set screw on the angle scale It is recommended to adjust a 1 to 3 higher angle in order to correct spring back by the material Thereafter the working block is set by means of the hand wheel to a height that corresponds to the width of the busbar refer to the scale on the right side of the working block Always center material height to the axis of the working cylinder Close the protection cover and start the operation by pressing the Start button If the operation has to be interrupted slightly lift the safety cover or press STOP button The hydraulic cylinder stays in the last position and enables the operator to check the adjustment again To continue the operation put the safety cover down into the end position and press START again When pressing OUT the hydraulic cylinder moves back into its start position Drawing on minimum bending angles an Datei Bearbeiten Anzeige Dokument Kommentare Werkzeuge Erweitert en Hilfe a 6 2 Punching Set the switch at the basic unit to PUNCHING For punching operation the bending die and the angle indicator have to be removed from the working block The punch with the neoprene stripper and pressure plate up to 14 mm diameter as well as the die are inserted into the provided borings of the w
13. orking block The punch holder is fixed in the working cylinder by means of a small grub screw opposite side of the height scale Use the enclosed allen key According to the width of the busbar and the hole arrangement the working block can be lowered stepless into the table 6 3 Accessories As mentioned before Busbar Cutting Machine For clean and flash free cutting of copper and aluminium busbars up to 120 x 10 mm Connect the foot switch to the tip jack CUT The cutting machine is integrated in the work bench Before starting the operation the guide arrangement and the hold down have to be adjusted This way straight cuts in the correct angle are achieved The upper knife can be exchanged and resharpened Cutting operation is started by using the foot switch and stopped by a preadjusted pressure control valve Attention The busbar should always be inserted well centered to be the cutting knife Always verify that the upper knife is sharp Re sharpen in time External units Below the sliding material support you will find the tip jacks and the hydraulic connections for external units of our sales programme such as our hydraulic cylinder AEP1 for the punching of steel and aluminium sheets up to 2 mm and stainless sheet steel up to 1 5 mm Or you use our cable lug clamps or cable cutters with hydraulic connection The foot switch has to be connected with the relevant tip jack the unit is connected by means of a hydrauli
14. t Me stab RVO8W L Winkelverschraubung RVO8WE 4 NPT S Grundk rper Anschlagring Feder Kolben Stangenichtung Zylinderdichtung 65x45x10 Zylinder F hrungsblech Skalenblec 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 194 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 03200 82A 03200 086 03200 084 03200 085 03200 102 03980 055 03200 115 DIN936 M16 03200 093 03200 092 03200 096 03200 083 AO4NM 04NM90X 03200 077 03200 100 03200 094 03200 094B 03200 091 03200 097E DIN923 M6x16 DIN125 A3 2 140HV DIN965 M4X10 4 8 DIN965 M4X16 4 8 DIN916 M10x20 45H 03200 099 0 55mm 03200 113 03200 097B 03200 097D DIN911 3mm 03200 120 DIN 915 M5X16 45H DIN127 A3 FSt 03250 001 03250 002 03250 003 03250 005 03250 006 03200 009 03250 010 03250 011 03250 012 03250 013 03200 079 03250 015 03250 018 03250 019 03250 021 03250 024 03250 025C 03250 029 03250 036 03250 037 DIN934 M16 DIN EN ISO 8734 10x70 m6 DIN128 A8 FST IN912 M6x20 8 8 DIN 912 M8x16 8 8 DIN 912 M8x60 8 8 A2K 03250 006A DIN7985 M4x10 4 8 03980 0037 03200 097E DIN 912 M4X12 8 8 St tzbuchse Biegematrize Stift Druckendes Federnst ck GN615 M8 K Rohr Sensor KIB M12PS 002 KL2 10 60V DC St tzwinkel Sechskantmuttern niedrige Form
Download Pdf Manuals
Related Search