Original Operating Instructions
Contents
1. At interruption of the air supply or reduced operating pressure switch off the compressed air tool Check the operating pressure and restart at best operating pressure Switch on the compressed air tool put it onto the surface to be processed with the entire polishing surface and move it over the workpiece with moderate pressure The polishing output and the polishing pattern are essentially determined by the choice of polishing pad the pre selected rotating speed and the press on pressure 7 2 Switching the pressure display on off 1 Button ON 2 Unit 3 Display Switching on gt Push the button ON and keep it pushed for approx 2 seconds until the display appears gt Repeated short pushing of the button ON permits setting of the desired unit gt The currently chosen setting is displayed by a bar in the display below the unit Deactivation gt Push the button ON and keep it pushed for approx 2 seconds until the display goes out Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de PrometoolzZ z Po sssoncl Tools 1 Activation lock 2 On off switch The on off switch is secured against accidental actuation by an activation lock gt To switch on the compressed air tool fold the activation lock 1 over a Then pushthe on off switch 2 down b and keep it pushed while working gt To switch off the compressed air tool2. These precautions can avoid injury Take a comfortable position for working with this compressed air tool observe secure hold and avoid unsuitable positions or such positions where it is difficult to remain balanced The operator should change his body posture during extended work which may help avoid discomfort and fatigue At interruption of the air supply or reduced operating pressure switch off the compressed air tool Check the operating pressure and restart at best operating pressure Use only the lubricants recommended Never put your hand close to turning tools You may injure yourself Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometook Po sssoncl Tools Do not use any damaged tools Check tools for splintering and cracks wear or strong wear before each use If the compressed air tool or the tool falls down check if it is damaged or use an undamaged tool When you have checked and used the tool you and persons nearby must stay outside of the level of the rotating tool Let the device run at maximum speed for one minute Damaged tools usually break within this test time Do not use the compressed air tool without grinding or polishing agent The grinding disc will wear down otherwise and the grinding materials can no longer be safely attached The compressed air tool can discharge electrostatically if you grind
3. 7 1 Notes on the operation 18 7 2 Switching the pressure display on off 18 7 3 Switching the device on off safety trigger 19 7 4 Setting rotating speed 19 8 Maintenance and cleaning 20 9 Disposal 20 10 Technical data 21 11 Declaration of conformity 22 12 Scope of delivery and accessories 23 13 Parts list 24 Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools 1 Notes on the operating instructions These operating instructions contain information and instructions for safe operation of the two hand compressed air polishers of Visomax Coating GmbH For your own safety and to protect from injury familiarise yourself well with the safety notes and observe them precisely Visomax Coating GmbH assumes no liability for the non observance of these operating instructions Target group These operating instructions are targeted at operators or the persons charged by the operator for the two hand compressed air polishers of Visomax Coating GmbH Storage These operating instructions are part of the device documentation and a fixed part ofthe described compressed two hand compressed air polishers of Visomax Coating GmbH The device documentation must be kept at the site of use of the two hand compressed air polishers at all times so that they are available on demand Warranty All warranty claims of the operat
4. Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de mean gele Po sssoncl Tools 6 5 Replacing support disc gt Interrupt the air supply before you replace any accessories or wear parts This preventive measure prevents inadvertent start up of the compressed air tool 1 Fork wrench Support disc 3 Washer v Remove the polishing pad v Push the enclosed fork wrench 1 with the cropped side onto the hexagon nut under the support disc 2 to fasten the drive shaft Turn the support disc 2 counter clockwise off of the drive shaft Remove the washer Remove dust and dirt e g with a brush Do not clean the device with compressed air Place the washer 3 on the new support disc 2 Turn the support disc 2 onto the drive shaft clockwise For this fasten the drive shaft with the fork wrench again VV v v Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de PrometoolZ Po sssoncl Tools 7 Operation 7 1 Notes on the operation Remove the setting tools before taking the compressed air tool into operation A settingtool in a turning device part may cause injury Wait until the compressed air tool has stopped before you put it down Observe that self adhering polishing pads are attached concentrically on the support disc
5. a safe stance and always maintain balance A safe stance and suitable posture make it possible to control the compressed air tool better in unexpected situations Do not wear any loose clothing or jewellery Keep hair clothes and gloves away from moving parts Loose clothes jewellery or long hair may be caught by moving parts If vacuum extraction and collection devices can be installed ensure that they are connected and used properly Using such devices reduces danger from dust Do not directly inhale the exhaust Avoid getting exhaust into your eyes The exhaust ofthe compressed air tool may contain water oil metal particles and contamination from the compressor This may cause damage to health Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools Careful handling when using compressed airtools Use clamping devices or a vice to hold and support the workpiece If you hold the workpiece with your hand or press it against your body you cannot securely operate the compressed air tool Do not overload the compressed air tool Use the intended compressed air tool for your work The right compressed air tool will enable you to work better and more safely inthe indicated power range Do not use any compressed air tools with a defective on off switch A compressed air tool that can no longer be switched on o
6. may cause severe eye injury Observe that clamps are always tightened firmly Clamps that are not tightened or thatare damaged may let air escape uncontrolledly Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Z Po sssoncl Tools Safety of persons Work attentively and carefully and perform the work with a compressed air tool with reason Do not use compressed air tools when tired or under the influence of drugs alcohol or medication A moment s inattention when using the compressed air tool may cause severe injury Wear personal protection equipment and always wear safety goggles Wearing personal protection equipment such as breathing protection slip proof safety shoes safety helmet or hearing protection according to the instructions of your employer or as required n the work and health protection provisions reduces the risk of injury Avoid inadvertent commissioning Ensure that the compressed air tool is switched off before connecting the air supply lifting it up or carrying it If you activate the on off switch when carrying the compressed air tool or if you connect the compressed air tool to the air supply when switched on this may cause accidents Remove setting and mounting tools before you switch on the compressed air tool Asetting tool in a turning tool of the compressed air tool may cause injury Ensure
7. GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Use eye protection Use gloves Use breathing protection Use safety shoes Use safety helmet Use hearing protection Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools 3 Symbols and their meaning The safety notes in these operating instructions are structured as follows Signal word danger warning caution attention Type and source of danger Possible consequence s of non observation Measure s to avoid the danger The signal word Danger marks a directly threatening danger with the consequence of death or severe injury The signal word Warning marks a possible dangerous situation with the consequence of death or severe injury The signal word Caution marks a possible dangerous situation with the consequence of light injury The signal word Attention marks a possible property damage with damage to the device system or direct environment Safety notes must be complied with Work with care to avoid injury and property damage as well as accidents 3 1 Setup and meaning of other notes and symbols Other notes in these operating instructions are structured as follows Signal word important note Useful note on handling care or mainten
8. ance of the device or system Ll Instructions on compliance with safety notes gt Instructions for action Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools 4 Intended use The compressed air tool is intended for dry polishing of wood plastic metal grout and painted surfaces Any other or additional use is deemed non intended Visomax Coating GmbH shall not be liable for any resulting damage The risk is solely with the operator Note The operator must not manipulate the two hand compressed air polisher unless Visomax Coating GmbH expressly authorises him to do so in writing Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de PrometoolZ Po sssoncl Tools 5 Device setup Connection of compressed air hose On off switch safety trigger Setting wheel rotating speed Display pressure display U A WwW NY F amp F Grip Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de PrometoolZ Pio sssionel Tools 6 Mounting 6 1 Connect compressed air hose 1 Coupling compressed air hose 2 Connection socket gt Connect the coupling of the compressed air hose 1 to the connection socket 2 ofthe co
9. e 2011 65 EC RoHs Applied standards EN ISO 11148 8 EN 4414 EN 12100 2010 Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools 12 Scope of delivery and accessories Scope of delivery Two hand compressed air polisher PZ 200 E 140 NV 1 Grip Fork wrench Accessories Compressed air hose Compressed air hose with muffler PZ multifunctional oil M2309 Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Potessoncl Tools Ball Bearing RT BP50 Motor Nut Socket RT LR50 Shaft Puller RT SP516 Pin Punch with guide sleeves PZ A748000 Visomax Coating GmbH Sonnenstrasse 55 D 97225Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de visomax 14 Parts list 27 40 43 Nr 342 30 2 mk gf Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometook Sj Po sssoncl Tools SE ee 50180 01 Motor housing incl grip 50180 24 O ring S12 5 installation 50180 34 Safety nut BE BE BE BEER Item number PZ 50180 XX see figure Send your orders per fax to 49 0 9364 8176029 Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 i
10. ed air tool isretained Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Z Po sssoncl Tools Safety notes for compressed air eccentric devices When the workpiece or one of the accessories or even the compressed air tool itself breaks parts may be ejected at high speed In operation and at repair and maintenance work as well as when replacing accessories atthe compressed air tool always wear impact resistant eye protection The degree of required protection should be evaluated separately for every single use Wear a safety helmet when performing work overhead This avoids injury Observe a safe distance from your work area in other persons Everyone who enters the work area must wear personal protection equipment Fragments of the workpiece or broken cutting discs may fly away and cause injury even outside of the direct working area Caution Tools may grow hot when the compressed air tool is operated for an extendedtime Use safety gloves The operator and maintenance staff must by physically able to handle the size weight and output of the compressed air tool Beready for unexpected movements of the compressed air tool that may occur due to reaction forces or breaking of the usage tool Hold on to the compressed air tool well and put your body and your arms into a position in which you can catch these movements
11. es Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold 7 Po sssoncl Tools The work with specific materials may cause dusts and vapours that may form a potentially explosive atmosphere Work with compressed air tools may cause sparks that may ignitethe dust or vapours When working at the workpiece additional noise may arise that can be avoided by suitable measures such as use of insulation materials when ringing sounds occur at the workpiece If the compressed air tool has a muffler always ensure that it is in place whenthe compressed air tool is operated and that it is in a proper working condition The effect of vibrations may cause damage to the nerves and impairment of the blood circulation in the hands and arms Wear close fitting gloves Handles of compressed air tools grow cold from the compressedair flow Warm hands are less sensitive to vibrations Loose gloves may be caught byrotating parts If you find that the skin on your fingers or hands becomes numb tingles is painful orturns white stop working with the compressed air tool inform your employee and see a doctor Hold the compressed air tool in a not too tight but safe grip under compliance withthe required hand reaction forces The vibrations may increase the harder you are holding the tool Never carry the compressed air tool by the hose Visomax Coating
12. ing safety notes may lead to the following severe injuries Keep the safety notes well and hand them over to the operator Safety at the workplace Observe surfaces that may have turned slippery by use of the machine Observe tripping dangers from the air hose Slipping tripping and falling are main reasons for injury atthe workplace Do not work with the compressed air tool in potentially explosive environments in which there are flammable liquids gases or dust Processing the workpiece may cause sparksthat may ignite the dust or vapours Keep audience children and visitors away from your workplace while using the compressed air tool When distracted by other persons you may lose control of the compressed air tool Safety when handling compressed air tools Never point the air flow at yourself or others and conduct cold air away from yourhands Compressed air may cause severe injury Check connections and supply lines All maintenance units couplings and hoses must be sized for the pressure and air volume according to the technical data Too low pressure impairs function of the compressed air tool too high pressure may cause property damage and injury Protect the hoses from bending bottlenecks solvents and sharp edges Keep the hoses away from heat oil and rotating parts Replace a damaged hose without delay A defective supply line may cause the compressed air hose to jerk and cause injury Swirled up dust or chips
13. mpressed air tool 6 2 Connect compressed air hose with muffler 1 Connection sockets for compressed air hose 2 Screw connection compressed air hose with muffler 3 Connection socket of compressed air hose with muffler 4 Coupling compressed air hose gt Screw the connection socket 1 for the compressed air hose out of the device gt Screw the compressed air hose with muffler 2 to the device gt Connect the coupling of the compressed air hose 4 to the connection socket ofthe compressed air hose with muffler 3 Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools gt The enclosed grip can be screwed to the left a or right b of the device 6 4 Attaching the polishing pad gt Interrupt the air supply before you replace any accessories or wear parts This preventive measure prevents inadvertent start up of the compressed air tool 1 Support disc 2 Polishing pad The surface of the support disc consists of hook and loop fabric so that polishing pad can be attached quickly with hook and loop adhesion gt Push the polishing pad firmly against the bottom of the support disc Note gt Observe that self adhering polishing pads are attached concentrically on the support disc gt Remove dirt and dust from the support disc before putting on a new polishing pad e g with a brush
14. nfo visomax de www visomax de PrometoolZ Po sssoncl Tools Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de
15. or shall expire two years after handover of the purchased object except in case of liability from wilful or grossly negligent action Wear parts are excluded from this Damages claims against Visomax Coating GmbH due to contractual or pre contractual violations of obligations shall only apply at wilful intent or gross negligence of the purchaser his representatives or servants or at violation of essential contractual obligations If Visomax Coating GmbH grossly violates contractual obligations the liability shall be limitedin scope to the typically foreseeable damage In case of impossibility or default the damages claims are limited to reimbursement of the typical foreseeable damage If the servant of Visomax Coating GmbH acts grossly negligent Visomax Coating GmbH shall be liable at the scope of the typically foreseeable damage Liability from violation of essential contractual obligations or malice of the seller shall not be affected In case of violations of body well being and health the applicable statutory provisions shallapply Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold 7 P Po sssoncl Tools 2 Safety notes WARNING Read and observe all notes before installation operation repair maintenance and replacement of accessories as well as before work near the compressed air tool Non observance of the follow
16. plastic and other non conductive materials When using the compressed air tool the operator may experience unpleasant sensations in his hands arms shoulders neck or other body parts when performing work related activities If the operator suffers any symptoms such as continued feeling unwell complaints pounding pain tingling burning or stiffness in himself these warning signs should not be ignored The operator should report them to his employer and consult a qualified doctor Do not use any cutting discs The permitted rotating speed of a tool must be at least as high as the maximum rotating speed indicated on the compressed air tool Accessories turning more quickly than permitted may break and fly around Observe that self adhering grinding and polishing discs are attached concentrically onthe grinding disc WARNING The dust arising when sanding grinding polishing and similar work may be carcinogenic teratogenic or mutagenic Some of the substances contained in these dusts include Lead in lead containing paints and varnishes Crystalline silica in bricks cement and other masonry work Arsenic and chromate in chemically treated wood The risk of illness depends on how often you are exposed to these substances To reduce the danger only work in well ventilated rooms with the corresponding safety equipment e g with specifically constructed breathing protection that will filter out even the smallest dust particl
17. r off is dangerous and must be repaired Interrupt the air supply before making any settings on the device replacing accessories orat extended non use This preventive measure prevents inadvertent start up of the compressed air tool Keep unused compressed air tools out of the reach of children Do not let persons use the compressed air tool who are not familiar with it or who have not read these instructions Compressed air tools are dangerous when used by inexperienced persons Care for the compressed air tool diligently Check if moving device parts work properly and are not caught or if parts are broken or so damaged that the function of the compressedair tool is impaired Have damaged parts repaired before use of the compressed air tool Many accidents have their cause in badly serviced compressed air tools Use compressed air tools accessories usage tools etc according to these instruction Consider the working conditions and the work to be performed in this This reduces dust development vibrations and noise development where possible The compressed air tool should only be set up adjusted or used by qualified andtrained operators The compressed air tool must not be used Changes may reduce the effectiveness ofthe safety measures and increase the risks for the operator Have your compressed air tool only repaired by qualified specialists and only with genuine spare parts This ensures that the safety of the compress
18. release the on off switch 2 The activation lock is returned to the locking position spring actuated 7 4 Setting rotating speed 1 On off switch 2 Speed controller The speed controller can be used to set the required speed during operation as well The required speed depends on the material and the working conditions gt Maximum rotating speed Turn the speed control to the stop counter clockwise gt Minimum speed Turn the speed control to the stop clockwise Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometook Po sssoncl Tools 8 Maintenance and cleaning Have maintenance and repair work only performed by qualified specialists This ensuresthat the safety of the compressed air tool is retained 1 Connection sockets for compressed air hose gt Before starting work spray PZ multifunctional oil M2309 into the connection socket for the compressed air hose every day gt Clean the compressed air tool regularly of dust and dirt gt Clean the plastic parts only with a mild detergent gt Do not clean the tool with compressed air gt Keep plugs and couplings of the air supply free of dust and dirt 9 Disposal Compressed air tools accessories and packaging should be supplied to environmentally compatible recycling gt Dispose of lubricants and cleaning agents in an environmentally compatible manner Obser
19. ve the statutory provisions Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold 37 Po sssoncl Tools 10 Technical data Two hand compressed air polisher PZ 200 E 140 NV 1 Length 252mm Weight 1 2 kg Angle Drive Gradual Muffler rear Type Orbital Power 0 26 KW Max speed 12000 rpm 0 62 m min VE Thread size 3 8 Air consumption Air inlet 90 Psi Air pressure Noise and vibration information Noise emission values determined according to ENISO15744 The noise level may exceed 80 dB A when working Use hearing protection The A assessed noise level of the compressed air tool typically is Sound pressure level Lpa i 81 dB A insecurity K 3 dB Total vibration values ah vector total of three directions and insecurity K determined according to EN 28927 An 5 38 m sec K 1 5 m sec Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Z Z Po sssoncl Tools 11 Declaration of conformity G I The manufacturer Visomax Coating GmbH Sonnenstrafse 55 97225 Zellingen explains under its sole responsibility that the machine two hand compressed air polisher model PZ 200 E 140 NV 1 corresponds to all relevant provisions of the following directives 2006 42 EC Machinery Directiv
20. visomax Original Operating Instructions Two hand compressed air polisher 3 eccentric PZ 200 E 140 NV 1 Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold Po sssoncl Tools Note This print is part of the documentation for the two hand compressed air polisher of Visomax Coating GmbH Copyright This printed document are copyright protected Any use outside of the narrow limits of copyright protection is not permitted and punishable without the consent of Visomax Coating GmbH This also applies to reproductions translations micro film and storage and processingin electronic media Violations commit to damages Imprint Visomax Coating GmbH Sonnenstrasse 55 97225 Zellingen Germany 2014 Visomax Coating GmbH All rights reserved Visomax Coating GmbH Sonnenstrasse 55 D 97225 Zellingen Fon 0 93 64 81 76 00 Fax 0 93 64 81 76 029 info visomax de www visomax de Prometoold 7 Po sssoncl Tools Content 1 Notes on the operating instructions 2 Safety notes 5 3 Symbols and their meaning 12 3 1 Setup and meaning of other notes and symbols 12 Intended use 13 5 Device setup 14 6 Mounting 15 6 1 Connect compressed air hose 15 6 2 Connect compressed air hose with muffler 15 6 3 Installing the grip 16 6 4 Attaching the polishing pad 16 6 5 Replacing support disc 17 7 Operation 18
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