Installation and operating instructions Digital gear
Contents
1. 11 Digital gear indicator SUZUKI problem solution problem solution problem solution problem solution problem solution Troubleshooting After individual programming and sidehead put up the gear indicator displays C instead of 1 When programming individually the sidehead has to be put down and the first gear must be engaged The gear indicator displays G all the time the display of the motorbike shows the error FI The shielded gear sensor cable of the gear indicator has a short circuit Maybe you have crimped the cable or damaged it in any way Please order a new cable set The gear indicator displays all the time if the motorbike is moved the gear indicator shows random gears The pink cable of the gear indicator is connected to a wrong cable Make sure that the pink cable 1s connected to the white plug with the three cables pink blue black When using a g pack the gear indicator displays Gi all the time You need an adapter plug that makes the gear indicator working Please contact us The gears are displayed unreliably For example when the 5 gear Is engaged the gear indicator sometimes shows the 6 gear etc Some SUZUKI motorbikes emit much electromagnetic radiation that influences the gear indicator gt Program the gear indicator specially as described on the following pages All trademarks and product names are industrial property of the respective owners M2. In the gear indicator there is an automatic brightness control You can deactivate it then the brightness is only 85 Do the programming as described from point 1 1 till point 1 4 1 5 if L learning is flashing actuate the magnetic contact 1 6 now 1 is flashing 10 sec please wait 1 7 now 2 is flashing 10 sec please wait 1 8 now H is flashing 10 sec in this time actuate the magnetic contact 1 9 The automatic brightness control is now changed that means when it was active it 1s now inactive or reverse 1 10 The display turns off and is flashing that means that the data is stored If the sidehead 1s put up the gear indicator displays the actual gear Please note e If you want to accept programmed maps after you changed the automatic brightness control the automatic brightness control 1s again active default All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 8 Digital gear indicator SUZUKI Illustrations Installation GSXR 600 yom 2001 Installation SV 650 yom 2004 ill 1 gear indicator attached to the cockpit ill 2 gear Sensor ill 3 connector of gear sensor near bench or tank clamp gear indicator to the pink cable All trademarks and product names are industrial property of the respective owners Modifications and erro
3. do not connect to a cable We are not responsible for consequential damages by installing and using the gear indicator All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 2 Digital gear indicator SUZUKI Installation see also pictures on page 9ff 1 Place the gear indicator with the adhesive tape at an adequate place The connection cable exits at the bottom Pill 1 2 Find the gear sensor maybe you have to remove some covers The gear sensor 1s near the place where the gearshift goes into the gearbox at SV 1000 and Hayabusa at the right side from the motorbike above the brake lever The gear indicator has a beige cover and there are three cables blue pink black connected in ill 2 3 Follow this cable to the connector near the tank or the bench Pill 3 4 Connect the yellow cable of the gear sensor to the pink cable with the inserted red clamp put the gear sensor cable together with the pink cable into the clamp and press it with a gripper l DO NOT SHORTEN OR CUT THE GEAR SENSOR CABLE l Please note the right connection on page 11 especially if you use a g pack 5 Earth cable black Attach the cable with the ear to an earthing screw on the motorbike or screw it onto the metalwork of the motorbike do not connect it to moving parts or with other cables Always ensure a good earthing connection Pill 4 6 Pl
4. off and is flashing that means that the data is stored If the sidehead 1s put up the gear indicator displays the actual gear All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 6 Digital gear indicator SUZUKI Individually programming of gears Please note e Jack up the motorbike with a separate stand or sit on the motorbike because the sidehead has to be put up e Keep care that the gears lock in place maybe you have to turn the backwheel If you would not accept the programmed maps Please do the steps 1 1 till 1 4 The Ist gear has to be engaged and the sidehead has to be put down 1 5 wait till C is flashing 1 6 actuate the magnetic contact 1 7 now 1 is flashing put the sidehead up lst gear is still engaged 1 8 actuate the magnetic contact 1 9 now 2 is flashing please change into the 2nd gear then actuate the magnetic contact 1 10 go on until you change into the 6th gear 1 11 When you changed into the 6th gear actuate the magnetic contact again The display turns off and is flashing that means that the data is stored If the sidehead is put up the gear indicator displays the actual gear All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 7 Digital gear indicator SUZUKI Turn on and off the brightness control
5. Installation and operating instructions Digital gear indicator SUZUKI versions e RL BL e LED red LED blue for SUZUKI e GSXR 600 since year of manufacture 2001 e GSXR 750 since y o m 2000 e GSXR 1000 since y o m 2001 e GSXR 1300 Hayabusa e GSX 1400 since y o m 2001 e GSR 600 since y o m 2006 e GSF 650 Bandit since y o m 2007 e GSF 1250 Bandit since y o m 2007 e SV 650 since y o m 2003 e SV 1000 since y o m 2003 e V Strom since y o m 2002 e TL 1000R S since y o m 1998 e see actual list on www tne systeme de Digital gear indicator SUZUKI Dear customer thank you for your purchase Please read the following instructions carefully so you wouldn t have any difficulties to install the gear indicator We wish you lots of success installing the indicator and much pleasure using it The gear indicator has no approval to be used on public roads Warranty We guarantee the function of the gear indicator two years beginning on the day of purchase Damages as a result of improper installation make an exception of the guarantee Please tell us if you have any questions suggestions for improvement or experiences tne systeme Dipl Ing T Niedermayer Alemannenstr 7 D 73457 Essingen Germany tel 49 7365 9191 41 technology novelties engineering email info tne systeme de web www tne systeme de All trademarks and product names are industrial property of the respective owners Modifications and err
6. ed tne systeme page 4 Digital gear indicator SUZUKI Information If you do not actuate the control element during 30 sec the gear indicator displays E error and the existing adjustment will be used Preparation e The gear indicator is connected to the ignition 1 turn off the ignition gear indicator is out 2 engage the Ist gear and put the sidehead down e Alternative If the gear indicator 1s not connected to the ignition 1 turn off the ignition gear indicator is out 2 engage the Ist gear and put the sidehead down Programming 1 1 Approach the magnet parallel to the left side of the gear indicator 1 2 Turn on the ignition alternative turn on the gear indicator if it 1s not connected to the ignition 1 3 The display shows then take the magnet away 1 4 learning flashes for 10 sec All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 5 Digital gear indicator SUZUKI Accepting the preassigned maps Map 1 SUZUKI models 1 preset Map 2 SUZUKI models 2 older models Please do the programming like it 1s written till point 1 4 1 5 when L learning flashes put the magnet near the gear indicator 1 6 now 1 flashes for 10 sec 1 7 if you want to use map 1 actuate the magnetic contact if you want to use map 2 wait till 2 is flashing and then actuate the magnetic contact 1 8 The display turns
7. odifications and errors excepted tne systeme page 12 Digital gear indicator SUZUKI Appendix Specially breaking in the gears If the gear indicator does not indicate the gears reliably and steady neither with the preassigned maps nor after the individual breaking you can activate a special breaking program Please note e Jack up the motorbike with a separate stand or sit on the motorbike because the sidehead has to be put up e Keep care that the gears lock in place maybe you have to turn the backwheel e Do not turn on the motor e Note you may have a better programming result when the motor is warm 1 0 Engage neutral gear put down the sidehead turn off ignition 1 1 Approach the magnet parallel to the left side of the gear indicator 1 2 Turn on the ignition alternative turn on the gear indicator if it 1s not connected to the ignition 1 3 The display shows then take the magnet away 1 4 learning flashes for 10 sec in this period actuate the magnetic contact 1 5 one after one 1 2 H 9 are flashing for 10 sec wait 1 6 n flashes for 10 sec in this period actuate the magnetic contact All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 13 Digital gear indicator SUZUKI 1 7 now C is flashing Engage the 1 gear and put down the sidehead if not done yet 1 8 actuate the magnetic contact 1 9 n
8. ors excepted tne systeme page 1 Digital gear indicator SUZUKI Installing the gear indicator Safety and installation instructions Please work carefully Do not pull the cable or cable connections Improper cable connections may result in cable fires Improper cable installations or cable connections may result in malfunction or damages to the gear indicator Correct laying and connection of cables is essential for long term error free function of the gear indicator The connector plugs at the gear indicators cable have adjustments please notice that and plug in the connector very carefully to avoid damage of pins Install the cables along the original cable looms and connect them as frequently as possible with insulating tapes or cable binders Use only the inserted connectors for connecting the cables We recommend to disconnect the battery before installing the cables To avoid interference from the ignition system do not put the cables of the gear indicator near any parts of the ignition system Please install the plug in connectors at a suitable place where no splash water can reach them and keep care that they can not detach from their place use tape or cable binders Do not locate the cables near sharp edges or hot or moving parts of the motorbike Please ask an expert if you have problems with the installation Earthing cable connection Screw the cable with the ear on an earthing srew at the motorbike
9. ow 1 is flashing put the sidehead up Ist gear is still engaged 1 10 actuate the magnetic contact 1 11 now 2 is flashing please change into the 2nd gear then actuate the magnetic contact 1 12 go on until you change into the 6th gear 1 13 When you changed into the 6th gear actuate the magnetic contact again The display turns off and is flashing that means that the data is stored If the sidehead 1s put up the gear indicator displays the actual gear Technical data Dimensions 40x28x 18mm h x w x d versions RL BL 30x20x11mm h x w x d version LED display size 20mm all versions operating voltage 9 15V protection against reverse polarity current consumption 20mA versions RL LED 40mA version BL protected against splash water no loading of gear sensor signal All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 14
10. rs excepted tne systeme page 9 Digital gear indicator SUZUKI ill 4 possible connection of the earthcable red circle connector of gear sensor yellow circle ill 5 possible connect for plus cable ill 6 cables of gear indicator All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 10 Digital gear indicator SUZUKI Connecting to the gear sensor Connection without g pack Connect to the pink cable between gear sensor and connector Avoid connecting between the connector and the motor electronic dashed Programmed maps can be used connector motor _ electronic gear indicator k mass Connection with g pack Precondition The g pack consists of a resistor between the gear sensor and the motor electronic If there is a resistor inside the g pack which is connected instead of the gear indicator you need an adapter plug Please contact us Further information is available on our homepage Connect the gear indicator to the pink cable between the gear sensor and the connector Programmed maps can not be used The gear indicator has to be programmed individually page 7 motor electronic All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page
11. us cable red Clamp this cable with the inserted blue clamp to a 12V cable for example ignition or light You can use the cable to the light or the green plug of the ignition switch Pill 5 7 Program the gear indicator see next page All trademarks and product names are industrial property of the respective owners Modifications and errors excepted tne systeme page 3 Digital gear indicator SUZUKI Programming the gear indicator You have to program the gear indicator so that it displays the gears correctly For the most motorbikes you can use one of both maps that are preassigned These two maps are suitable for most SUZUKI motorbikes If you use a g pack or the gears will not be displayed correctly you have to break in the gear indicator individually General So that the programming of the gear indicator is simple as it can be you can do it with the inserted magnet Inside the gear indicator there is a control element witch reacts to a magnet m connection cable magnet gear indicator When you approach the magnet parallel to the left side of the gear indicator in a distance of less than 8 mm sideways or from top you actuate the magnetic contact The gear indicator displays _ that confirms the input then take the magnet away and you can do the next step for the programming p All trademarks and product names are industrial property of the respective owners Modifications and errors except
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