Metering station DSBa Operating instructions
Contents
1. 5 2 Operating instructions The customer will need to mount or install the following units depending on the scope of supply Drain tap 1 Remove the blue sealing stopper below from the plastic connector Remove the adhesive strip above the O ring on the drain tap Screw the drain tap tightly to the plastic connector Metering equipment CAUTION Feed chemical may leak out Feed chemical can leak from the suction hose of the metering equipment Connect the suction hose before filling the metering tank 1 Screw the tube retaining bracket a plate for the metering equipment to the top of the metering tank using the nylon Screws 2 Remove the adhesive strip above the O ring on the metering equipment 3 Push the metering cylinder for the metering equipment partly through the tube retaining bracket and screw the metering equipment tightly to the plastic connector below Cut the suction hose to length 5 Connect the suction hose to the liquid end with the connector kit 12 ProMinent Metering pump Electric stirrer Leak test ProMinent Mounting and hydraulic installation Cut the suction hose to length Feed the level sensor cable if included in the scope of supply underneath the metering pump Unscrew the attachment screws for the metering pump from their holes in the metering tank Attach the metering pump using these screws washers Connect the suction hose to the2. lences may result when agitating That may cause knocking against the agitator shaft Before switching on the electric agitator fill the metering tank with metering solution at least 20 cm above the propeller CAUTION Observe the Stirrer operating instructions Correct and proper use m ProMinent DSBa metering stations may be used only to store liquid metering chemicals and for metering into hydraulic sys tems Any other uses or modifications are prohibited ProMinent DSBa metering stations are not designed to store and meter gaseous or solid media ProMinent DSBa metering stations are not intended for unpro tected outside use ProMinent DSBa metering stations are not intended for use in EX zones ProMinent DSBa metering stations are not intended for use with flammable media ProMinent 9 Storage and transport 3 Storage and transport Safety instructions CAUTION Danger of material damage A fully mounted metering station may be damaged when transporting Only transport the metering station once the fol lowing components have been dismantled Metering pump Electric agitator option Discharge tap option Metering equipment option CAUTION The agitator shaft may be knocked The agitator shaft can be knocked if transportation is carried out incorrectly Only transport the agitator shaft in a professional manner Storage and transport temperatures Dat
3. tank PE blue xxxxG xxxx Metering tank PE blue xxxxR xxxx Metering tank PE red Collecting pan 0 without collecting pan 1 with collecting pan version with neutral colour 2 with collecting pan coloured version Same colour as tank Version 0 With ProMinent Logo 1 Without ProMinent Logo lock for tank screw top 0 no lock for 35 I tank only 1 with lock Hand mixer stirrer 0 none A with PP hand mixer B D E with PP manual stirrer F G C H with stainless steel electric stirrer 0 02 kW I K L with stainless steel electric stirrer 0 18 kW M with stainless steel electric stirrer 0 25 kW with stainless steel electric stirrer 0 75 kW with PVDF electric stirrer 0 02 kW R S T with PVDF electric stirrer 0 18 kW U with PVDF electric stirrer 0 25 kW with PVDF electric stirrer 0 75 kW Metering pump mounting 0 without pump A for Beta gamma L B for Sigma 2 3 ProMinent 5 Identify code overview DS Metering stations with PE tank Ba a A e e m Aa e ge for Sigma 1 for alpha for Beta gamma L for Sigma 1 for Sigma 2 3 for alpha for delta Suction assembly selection 0 1 oO SS eo 1 FF W ND without suction assembly Suction assembly with 6 x 4 mm suction hose Suction assembly with 8 x 5 mm suction hose Suction assembly with 12 x 9 mm suction hose DN 10 suction assembly DN 15 suction assembly DN 20 suction assembly DN 25 suction assembly DN 32 suction assembly Suction assembly mat
4. ProMinent Operating instructions Metering station DSBa P_DD_0008_SW Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved 986965 Original operating instruction manual 2006 42 EC BA DST 003 03 12 EN ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Internet www prominent com 986985 2 en_GB 2010 Supplementary information RN Fig 1 Please read ProMinent Supplemental instructions Read the following supplementary information in its entirety Should you already know this information you have an even greater need of the Operating Instructions The following are highlighted separately in the document m Enumerated lists Instructions gt Outcome of the instructions see reference Information This provides important information relating to the cor rect operation of the device or is intended to make your work easier C Safety information Safety information is identified by pictograms see Safety Chapter General non discriminatory approach In order to make it easier to read this document uses the male form in grammatical structures but with an implied neutral sense It is aimed equally at both men and wom
5. a Value Unit Storage and transport temperature of 0 50 C the metering station 10 ProMinent Overview of equipment Overview of equipment Modules which can be combined to produce a metering station P_DD_0020_SW Fig 2 Metering station with bund discharge tap or metering equipment akRWNM PE metering tank 6 Float switch for suction assembly Bund stackable 7 Discharge tap for tank Lock for tank screw top 8 Metering equipment Electric agitator hand mixer hand agitator 9 Metering pump in accordance with order Suction assembly ProMinent prepares these components for installation at a later date To prevent damage occurring in transit they are packed sep arately and included with the delivery The customer carries out all on site installation tasks ProMinent 11 Mounting and hydraulic installation 5 Mounting and hydraulic installation 5 1 Notes CAUTION Secure the metering stations so that under no circum stances can they tip over or move off due to an out of balance stirrer Screws and nuts used for attaching the metering pump electric stirrer or metering equipment are already screwed into the positions in which they should be used when these units are attached The diagrams in the chapter Overview of equip ment should assist you in carrying out these tasks A suction assembly or a hand mixer will be sup plied pre assembled if included in the scope of supply
6. e metering tank here to equalise the pressure Only with electric stirrer WARNING Warning of severe injury to hands The rotating propeller of the electric stirrer and the stirrer shaft can cause severe injury to hands Never reach into the metering tank when the elec tric stirrer is running Switch off the power supply to the stirrer and secure to prevent switching back on before opening the cover of the metering tank WARNING Danger of electric shock A mains voltage may exist inside the stirrer motor housing Ifthe stirrer motor housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an author ised repair ProMinent 15 Start up Observe the limitations due to the feed chemical being used Determine the capacity using the metering equipment option jata Fig 3 Position of the ball valve 4 gt DO_0021_SW CAUTION The agitator shaft may be knocked When the level in the metering tank is too low turbu lences may result when agitating That may cause knocking against the agitator shaft Before switching on the electric agitator fill the metering tank with metering solution at least 20 cm above the propeller Temperature Feed chemical temperature max 30 C Density Feed chemical density max 1 4 g cm Viscosity The allowable viscosity of the feed chemical forms an upper limit above which the follow
7. en We kindly ask female readers for their understanding in this simplification of the text Table of contents Table of contents a FR O N oO oN OD 10 Identify code Overview cccececeeeeeeeeeeeeeeteeeeeeeeeeeetens 5 Safety Chapter ccccccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeees 8 Storage and transport uueesrssnnnnennennnnnnnnnnennnnnnn nn 10 Overview of equipment ccccccccceeseseceeeeessseeeseeeees 11 Mounting and hydraulic installation 12 A Notes es acer acest at dnt cece Transen A nen 12 5 2 Operating instructions usseesssnnnnnneesssnnnnnnnnn nn 12 Installation electrical 2222222200020eeeeeeeeeeeeenenennenn 14 Start UP alien ee 15 Maintenance repair and disposal 44 0 18 Technical data en 19 9 1 Dimensions and Weights uneessssnnnsenneeners seen 19 9 2 Materials wetted 0uuueenneneeneennnnennnennnnnnnnnen 19 Declaration of Conformity 44u444 een 21 ProMinent Identify code overview 1 Identify code overview Please enter the identity code given on the nameplate under Type into the bottom box below DS Metering stations with PE tank Ba PE tank xxxxN xxxx Metering tank PE neutral colour xxxx 0035 0060 0100 0140 0250 0500 1000 xxxxS xxxx Metering tank PE black xxxxB xxxx Metering
8. erial 0 none 1 PVC 2 PP Suction assembly level switch 0 without level switch 1 2 stage round plug 6x4 8x5 12x9 for Beta gamma L 2 2 stage round plug DN 10 32 for Sigma 1 2 3 Accessories drain tap for storage tank 0 No accessories 1 with PVC ball valve d16 hose nozzle 2 with PP ball valve d20 hose nozzle Metering equipment 0 without metering equipment 1 with metering equipment d6 35 60 2 with metering equipment d8 60 3 with metering equipment d8 100 140 ProMinent Identify code overview DS Metering stations with PE tank Ba 4 with metering equipment d12 250 5 with metering equipment d12 500 1000 Info Pump e g BT4b 1000 PPE 300UA000000 Please enter the identity code of the selected pump ProMinent Safety Chapter 2 Safety Chapter Identification of safety notes The following signal words are used in these operating instructions to denote different severities of danger Signal word Meaning WARNING Denotes a possibly dangerous situation If this is disregarded you are in a life threatening sit uation and this can result in serious injuries CAUTION Denotes a possibly dangerous situation If this is disregarded it could result in slight or minor injuries or material damage Warning signs denoting different The following warning signs are used in these operating instruc types of danger tions to denote different types of danger Warning signs Type of danger War
9. ing units cannot be used Unit Maximum viscosity Metering pump 200 mPas Metering pump with valve springs 500 mPas Electric stirrer 500 mPas 1 Normal position Metering or Fill the metering cylinder 2 When calibrating Block the tank feed measurement 3 same as 1 4 Block the suction line feed The metering equipment enables you to determine the capacity of the metering pump Materials required ProMinent ProMinent Start up Stop watch Pocket calculator For filling the metering cylinder turn the ball valve to position 1 It will fill to the current liquid level of the metering tank the higher the better Turn the ball valve to position 2 The metering cylinder is now separated from the tank and only connected only to the suction line Note the liquid level of the metering cylinder and the back pressure of the metering pump Start the metering pump and a stopwatch at the same time Stop the metering pump and the stopwatch at the same time after a set time or shortly before the metering cylinder is empty Read off the liquid level in the metering cylinder Each scale marking is 0 5 cm or 1 cm depending on the version Subtract the liquid levels from one another and divide by the time recorded Enter this capacity together with the back pressure into the log book Turn the ball valve back to position 1 Position 4 on the ball valve closes the feed to the suc tion line In this positio
10. liquid end with the connector kit Insert the level sensor cable into the level switch terminal of the metering pump CAUTION The stirrer shaft may be knocked The stirrer shaft can be knocked if handling is carried out incorrectly Only handle the stirrer shaft in a professional manner For metering tanks from 100 I 1 Unscrew the 4 nuts clamp rings and washers from the threaded rods on the metering tank Position the electric stirrer on the metering tank flange seal Position of the terminal box and secure For 60 metering tanks 1 Place the flange seal over the small hole for the stirrer shaft on the top of the tank Insert the stirrer shaft from the inside through this small hole and through the flange seal Partly unscrew the grub screw at the end of the stirrer motor shaft Push the shaft of the stirrer motor over the stirrer shaft so that the drill hole in the stirrer shaft is positioned below the grub screw Tighten the grub screw 2 5 mm hex socket Attach the stirrer motor to the metering tank with the fittings provided in the accompanying bag do not forget the washers and clamp rings Position of the terminal box Prior to filling the metering tank check that The suction line is connected The shut off valve is completely closed EB The screw cap on the bottom of the metering equipment is tightly closed Then fill the metering tank e g with water and check for leak
11. n e g it is possible to exchange the suction line when the metering tank is full Maintenance repair and disposal 8 Maintenance repair and disposal Maintenance and repair Disposal WARNING Before working on the storage tank disconnect the stirrer from the power supply and secure to prevent switching back on CAUTION Observe the operating instructions of the metering pump and when necessary the electric stirrer CAUTION Deposits adhering to the propeller can cause an imbal ance Regularly remove any adhering deposits from the pro peller CAUTION Note the respective regulations currently applicable in your country CAUTION Observe the operating instructions of the metering pump ProMinent 9 Technical data 9 1 Dimensions and Weights Metering tanks Bund 9 2 Materials wetted Metering station ProMinent product specific operating instructions Capacity 35 60 100 140 250 500 1000 Capacity 35 60 100 140 250 500 1000 Module Technical data You will find the technical data for the metering pump and when necessary the electric agitator in the Diameter mm 350 410 500 500 650 820 1070 Diameter d mm 565 680 802 811 917 1155 1280 Metering tanks Bund Suction assembly according to Identcode Suction assembly Suction hose PE Discharge tap according to Identcode Metering equipment Heigh
12. ning automatic start up Warning hand injuries Warning high voltage Warning danger zone gt epp Safety notes CAUTION Observe the operating instructions of the metering pump CAUTION Chemicals can spray out of the tank opening When mixing chemicals can spray out of the container opening Only use the stirrer when the tank is closed Always keep the tank closed with a lid and lock 35 litre storage tank not lock available or required 8 ProMinent Safety Chapter CAUTION Caution prevent material damage In the event that just one component of the metering station that comes into contact with the feed chemical is not compatible with it material damage may occur Take into account the resistance of the material of all components coming into contact with the feed chemical when selecting it Also make use of the ProMinent resistance list in the product catalogue or at www prominent com Only with electric stirrer WARNING Warning of severe injury to hands The rotating propeller of the electric stirrer and the stirrer shaft can cause severe injury to hands Never reach into the metering tank when the elec tric stirrer is running Switch off the power supply to the stirrer and secure to prevent switching back on before opening the cover of the metering tank CAUTION The agitator shaft may be knocked When the level in the metering tank is too low turbu
13. s Installation electrical 6 Installation electrical A WARNING Warning against electric shocks Electric shocks may result from incorrect installations Electrical installation of electrical units must be car ried out by an electrical technician Connect the PE conductors of the electrical com ponents An electric stirrer must be fitted with a motor pro tection switch Carry out electrical installation of the metering pump in accordance with the operating instruc tions WARNING Unexpected start up is possible As soon as the metering station is connected to the mains it is possible that the metering pump and where fitted the stirrer will start to operate Install an emergency cut off switch in the power supply line or Integrate the metering station in the safety concept of the overall system and inform personnel about electrical isolating options ProMinent Start up 7 Startup Safety notes CAUTION Observe the operating instructions of the metering pump CAUTION Chemicals can spray out of the tank opening When mixing chemicals can spray out of the container opening Only use the stirrer when the tank is closed Always keep the tank closed with a lid and lock 35 litre storage tank not lock available or required The point at the top of the suction assembly where the suction line and the level sensor cable exit must not be blocked or sealed Air must be allowed to enter th
14. t Net weight mm kg 485 3 5 590 5 760 7 860 9 5 1100 17 5 1190 24 5 1260 51 Diameter D Height Net weight mm mm kg 507 220 2 9 607 270 4 5 727 320 6 5 727 370 7 3 807 520 11 3 1009 670 16 5 1200 900 34 0 Material PE PE PP EPDM or PVC PP FPM PP EPDM or PVC FPM PVC NP EPDM FPM Technical data Module Material Metering equipment Suction PVC flexible hose Metering pump Hand mixer see the product specific oper ating instructions PP Electric agitator according to Electric agitator according Identcode Electric agitator according to Ident PVDF code Components Stirrer shaft Propeller Flat seal Stainless steel 1 4571 Components Stirrer shaft Propeller Flat seal 20 to Identcode on page 20 Tank size 601 500 1 000 PVDF PVDF PP PVDF FPM Tank size 601 500 1 000 1 4571 1 4571 PP PVDF FPM ProMinent 10 ProMinent Declaration of Conformity Declaration of Conformity Original EC Declaration of Conformity for Machinery ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Germany hereby declare that the product identified below conforms to the basic health and safety requirements of the EC Directive by virtue of its design and construction and in the configuration placed on the market by us This declaration is no longer applicable if changes are made
15. to the product without our authorisation Product description Product type Serial no Applicable EC Directives Applied harmonised standards especially Technical documentation was compiled by the authorised representative for documentation Date Manufacturer signature Name position of the signatory Dosing station container DSBa see type plate on the unit EC Machinery Directive 2006 42 EC EC EMC Directive 2004 108 EC The safety objectives of the Low Voltage Directive 2006 95 EC were complied with in accordance with Appendix 1 No 1 5 1 of the Machinery Directive 2006 42 EC EN ISO 12100 EN 809 Dr Johannes Hartfiel Im Schuhmachergewann 5 11 D 69123 Heidelberg 7 A f J a ad 01 03 2012 Joachim Schall Manager Innovation and Technology 21
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