Operating instructions D2D146AA0213
Contents
1. Page 2 of 9 Operating instructions 1 8 Hot surface CAUTION A High temperature at the motor housing Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 9 Transport NOTE Transport of device Transport the device in its original packaging only Secure the device so that it does not slip e g by using a clamping strap 1 10 Storage Store the device in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation We recommend storing the device for a maximum of one year Maintain the storage temperature see chapter 3 5 Storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes Using the device2. D2D146 AA02 13 ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Mechanical movement 4 7 Emission 4 8 Hot surface 4 9 Transport 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Graphic rendition of products 3 2 Nominal data 3 3 Technical description 3 4 Mounting data 3 5 Storage conditions 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection of the cables 4 4 Connection diagram 4 5 Checking the connections 4 6 Switching on the device 4 7 Switching off the device 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 5 1 Cleaning 5 2 Safety test Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 1 of 9 Operating instructions co o AWA ADANDWDAW HD aAaean rt RA W NY NMYMNNN NN YN GS a Ke 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to prevent malfunctions or physical damage to both property and
3. Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 6 of 9 Operating instructions 4 2 3 Frequency inverter Fit sinusoidal filters that work on all poles live live and live earth between the frequency inverter and the motor for operation with frequency inverters Depending on how the device is installed noises may occur 4 3 Connection of the cables External leads are brought out of device gt Connect the lines according to your application When doing so observe chapter 4 4 Connection diagram 4 3 1 Motor protection CAUTION Electrical voltage The device is a built in component and features no electrically isolating switch Connect the device to a suitable trigger device Connect the device only to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Lack of motor protection The motor becomes too hot and may thus be damaged The motor does not automatically restart Locate the source of the error and eliminate the error Connect the thermal overload protector installed in the winding The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each opera
4. 0 5 mm 6x brass lead tips crimped Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 4 of 9 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 Operating instructions 3 2 Nominal data 3 5 Storage conditions Motor M2D068 EC Use the device in accordance with its protection type Phase 3 7 7 7 Max permissible 80 C Nominal voltage V 230 230 400 400 ambient motor temp Connection D D Y Y Kap storage a Frequency Hz 50 60 50 60 Min permissible Pr ambient motor temp Type of data definition ml ml ml ml transp storage Valid for approval CE CE CE CE standard Speed min 1 2250 2700 2250 2700 Power input W 290 280 290 280 Current draw A 0 81 0 76 0 47 0 44 Min back pressure Pa 275 450 275 450 Max ambient 60 60 60 60 temperature C ml max load me max efficiency rfa running at free air cs customer specs cu customer unit Subject to alterations 3 3 Technical description Leackage current lt 0 75 mA Size 146 mm Operation mode S1 Direction of rotation Counter clockwise seen on rotor Mounting position Shaft horizontal or rotor on bottom rotor on top
5. Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage Check the electrical equipment of the device at regular intervals Remove loose connections and defective cables immediately DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait for five minutes after disconnecting the voltage at all poles before touching the unit ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault 1 5 Safety and protective functions DANGER A Missing safety device and non functioning safety device If there is no safe
6. Correct connection see connection diagra Thermal overload protector responded Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Impeller running roughly Imbalance in rotating parts Clean the device if imbalance still evident after cleaning replace device operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Unacceptable Check operating point Insufficient cooling Improve cooling Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 8 of 9 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 Operating instructions i If you have any other problems contact ebm papst 5 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents 5 2 Safety test What has to be How to test Frequency tested Protective casing Visual inspection at least every 6 months against accidental contact Device for damage Visual inspection at least every 6 months Mounting of device Visual inspection at least every 6 months Mounti
7. ltage to the voltage supply 4 7 Switching off the device gt Disconnect the device from the supply voltage Operating instructions 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait for five minutes after disconnecting the voltage at all poles before touching the unit CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault If the device remains out of use for some time e g when in storage we recommend switching the device on for at least 2 hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage Check mains supply faulty voltage restore power supply Faulty connection
8. ng of Visual inspection at least every 6 months connecting cables Mounting of protective earth connection Visual inspection at least every 6 months Insulation of the cables Visual inspection at least every 6 months Condensate discharge holes for clogging as necessary Visual inspection at least every 6 months Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 9 of 9 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com
9. on request Humidity class F2 2 Insulation class F Cable exit Axial Condensate discharge Rotor side holes Bearing motor Ball bearing Mass 4 4kg Housing material Sheet steel hot dip galvanised Material of impeller Sheet steel hot dip galvanised Motor suspension Motor mounted via brackets on one side Motor protection Thermal overload protector TOP brought out Product conforming to CE EN 60335 1 standard Surface of rotor Partially cast in aluminium Type of protection IP 44 Protection class 3 4 Mounting data For depth of screw see chapter 3 1 Graphic rendition of products gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 5 of 9 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the blower from the packaging Carefully lift the blower out of its packaging only touching the housing Make sure to avoid any shock Wear safety shoes and c
10. only in power systems that are earthed at the neutral Moving air with a density of 1 2 kg m Using the device in accordance with the permitted ambient temperature see chapter 3 5 Storage conditions and chapter 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 3 of 9 Moving air that contains abrasive particles Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly Moving air that contains dust pollution e g suctioning off saw dust Operating the device close to flammable materials or components Operating the device in an explosive atmosphere Using the device as a safety component or for taking on safety related functions In addition all application options that are not listed under proper use ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 Operating instructions 3 TECHNICAL DATA 3 1 Graphic rendition of products All measures have the unit mm 1 Connection line halogen and silicone free
11. people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER A Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification Only specialised electrical personnel may install the device perform the test run and work on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device
12. tion Failure to connect up the thermal overload protector correctly will invalidate your warranty claim ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 Operating instructions 4 4 Connection diagram y PE L1 L2 L3 TOP U1 V1 w1 5 U2 V2 W2 Note Direction of rotation changes when two phases are reversed Y Star connection L1 black L2 blue L3 brown U1 black Vi blue w1 brown U2 green v2 white W2 yellow TOP 2x grey PE green yellow Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO Page 7 of 9 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 www ebmpapst com info1 de ebmpapst com D2D146 AA02 13 4 5 Checking the connections gt Make sure that the power is off all phases gt Secure it from being switched on again gt Check the correct fit of the connection lines 4 6 Switching on the device WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the blower Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Apply the nominal vo
13. ty device you could be seriously injured for example by reaching into the running device with your hands Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade The device is a built in component You the owner operator are responsible for providing adequate protection for the device Instantly stop the device once you detect a missing or ineffective protective feature 1 6 Mechanical movement A DANGER A Rotating device Body parts coming into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 7 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Item no 10742 5 9970 Revision status KM69285 Print out on 18 05 10 Created by Y Uhlmann VM TDO
14. ut resistant safety gloves gt Install the device according to your application 4 2 Connecting the electrical system A DANGER A Electric voltage on the device Electric shock Always install a protective earth Check the protective earth CAUTION Electrical voltage The blower is a built in component and features no electrically isolating switch Connect the blower only to circuits that can be switched off using an all pole disconnecting switch When working on the blower you must switch off the system machine in which the blower is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate 4 2 2 Voltage control With open loop speed control using transformers or electronic voltage regulators e g phase angle control excessive current may occur In addition noises can occur with phase angle control depending on the mounting situation
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