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Operating Instructions - Bockwoldt GmbH & Co. KG

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1. BF BOCKWOLDT Operating Instructions 4 1 CB C1 Gear box cons Ol a b 02 F 05 06 Maye 10 10b 14 15 19 22 25 28 31 33 35 36 39 41
2. IHT TES EX o IKI REIRA A EMARE T EAR A AE BCR AHA R EHE 2200 i ES NAW EER SMT BULA 7 3 20 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK oe vane Installation and BeBe A commissioning 6 WRA EEN OC CR EAA ERRARE AR TH De Pie AT AY BE
3. BOCKWOLDT BOCKWOLDT Notes GETRIEBEMOTORENWERK 38 BOCKWOLDT BOCKWOLDT xc GETRIEBEMOTORENWERK Declaration of Incorporation as per Machine Directive 2006 42 EC Appendix II for partly completed machinery Product Gear Boxes of series CB BC SF S 2S 2K and R Combinations of these a m Gear Box series Special executions of Gear Boxes Manufacturer BOCKWOLDT GmbH amp Co KG Getriebemotorenwerk 23840 Bad Oldesloe The manufacturer herewith declares that the a m partly completed machines in their supplied executions comply with all constitutional regulations of Machine Directive 2006 42 EC Installation by trained personnel only Please follow the safety indications in the operating instructions Applied harmonized norms DIN EN ISO 12100 1 Machine safety Basic terminology DIN EN ISO 12100 2 Machine safety Technical guidelines DIN EN ISO 13857 Machine safety Safe distance for extremities DIN EN ISO 14121 1 Machine safety Risk evaluation Authorized for documentation Mr Lindemann Sehmsdorfer StraBe 43 53 23843 Bad Oldesloe Germany The mentioned product is destined for assembly into a machine The setting in operation is not allowed until full conformity with the re
4. 1 3 2RS 22 L 7 2 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Maintenance 17 3 HAR 7 4 WSS THIER 22 Al AE TAC IR o WRTH ARTA 06 EEL DIE ir A eo
5. 401 420 W 411a Alla CRD 425 A 41lb 427 ERAN KAMER a Fr NF 160 NF 280 411 428 414 429 415 430 432 J9 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Transport and storage E o 20 C 65 BOCKWOLDT 9013 6
6. 03 29 04 C UG 06 08 09 12 19 08 20 23 26 31 33 34 44 45 05 199 356 359 16 BOCKWOLDT GETRIEBEMOTORENWERK Gear box construction 5 AS K iil He AM BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 12 25 01 14 02 Wik ah it 15 OL CaS 16 05 A 17 06 18 07 25 08 26 fe HHA IA 09 27 FE TAI ASIA 10 29 thar 11 30 fear 12 55 13 566 EERE aS BOCKWOLDT 01 02 03 04 05 06 07a 076 08a 08b 09 10 11 11b 2 13 14 15 16 17 18a 18b 19 20 21 BOCKWOLDT GETRIEBEMOTORENWERK
7. 5 oraaa 16 4 12 CB epee ec ek ee ee eo re Ge bi eo ne ce nee ee il 4 13 AD TA 5 18 4 14 ec evee ou a Bah erga ae Rates Sees See Oh Se bees Un eee uh eeeeeees 19 9 ccc 20 6 20 7 23 7 1 ERC OC 23 CE 23 7 3 24 7 4 ees Se es es eI wR Sua oe bouts ems eels 24 8 4 25 8 1 CB eee ee 25 8 2 CB D9 26 8 3 BC 2 7 8 4 RAR 28 8 5 Ce Saas Saw debate E 29 8 6 A gt Thi FO AR FA E ood hho eae ek ae ee eee ae EE ea ee beans cee 30 31 9 1 E nus 31 9 2 CB 1 32 CR 2 32 CB 3 32 9 3 BC 2 33 9 4 WA 34 9 5 CR 35 9 6 36 9 7
8. Operating Instructions Gear box construction 201 206 18a 41 13 23 186 a 1 4 Pa DON 25 se Fa gt x 2 07b 19 ss SSE gt ya EO 7 2 X 4 We TF 4H 2 4 jy ps wd p 7 2 f w a 4 So ee J A Sa Ay KE T lt lt Wh A 4 eke ax Ne es SAY A VZZA A 4 T NN i 25 AA se 5 ae Xe 2 8 HH C 5 OH 9 30 a SS 4 77 H a a N A Sy N X 47 r
9. B Fr eas DES CA as ible rea CAE FR Ze FARE AE BAR ee BOR HE A CARR ANT AE AR ZZ DE 2S RT ik IER RI PREACH FAS IAA CTT AK AMR PRUE ATA BRUNE AMS DIN42 955 DIN42955 50 C 180 C 30 C 300
10. 1 RAR BEV PTH RANA A SAT AN BP SET o VER TEA AE A 38 SB Ae 7K BOR KG CF DS 22 as CB 92 24 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Fitting positions 8 1 CB 1 JER AB 23 BOCKWOLDT BOCKWOLDT GETRIEBEMOTORENWERK Operating Instructions an aS Fitting positions 8 2 2 JER AB BOCKWOLDT 26 BOCKWOLDT GETRIEBEMOTORENWERK Operating Instructions aS Fitting positions 8 3 2 JER AB E BOCKWOLDT Fi 2 A Os S OA w So a
11. da BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 9 SF 302 18 20 25 18 28 319 319 305 03 32 03 305 CHM lla CAD 310 lle 165 Cae 319 H 18 326 20 E 341 SF 150 21 je 11a 352 SF 150 3050 26 ARAE AS 355 sen 30 356 WIRA 32 357 WIRA 34 358 b AAR 359 199 360 fe A SHAS AS 303 ZR as it 361 14 BOCKWOLDT Operating Instructions BOCKWOLDT GETRIEBEMOTORENWERK Gear box construction AY Be TE Ze 01 02 07 TOf 10 11 14 17 18 22 25 30 31 39 36 40 41 42 15 25 AS WR Jie 2E HAR HTAA BOCKWOLDT Operating Instructions 4 11 S
12. OB os ec eh Sa ees a es A ee en eee de ee bees ou naa eee 36 ss 37 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Introduction 2012 7 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Safety regulations 2
13. 03 CFE llc CAT 18 20 21 H 26 19259 AS 7 30 32 34 35 37 thar 199 BOCKWOLDT GETRIEBEMOTORENWERK Gear box construction MERLE 11 CRER E 603 632 634 701 705 107 715 719 722 725 727 730 731 744 10 ARG AAD AL BCT AY BEE TE Ze 2 CB 11 AS A CB 11 CB 5 CB 9 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 6 BC 2 10b Ol 16 a 17 FRAN HK 19 ie 02a ARAN 22 05 23 W 06 Mayet 25 AS 28 08 31 10 fist Fe RAE 10b 35 WA We BE 14 36 HAW 15 Il BOCKWOLDT
14. 931 905b Pla CRR 932 908 Pla vise 933 AE 914 935 Weave SE 915 8 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 4 4 2 139 115 106 128 102a 10a 125 122 105a 119 2 ad 2 rY 7 2255 CZ Hos _ r A QUE sb WE WW AAD AL BCT AY BEE TE Ze 10 122 10b 123 101 125 AS 102a F 0 0 23 0 103 128 105a 131 105b 132 106 133 ARE 107 135 5 136 108 139 3 114 142 115 143 116 144 amp amp 117 145 119 105b 146 BOCKWOLDT Operating Instructions 4 5 CB
15. il amp own bp 0 OLY R V S OA a Va ye g dl ey REO E 2 ZH 8 4 SF BOCKWOLDT 28 BOCKWOLDT GETRIEBEMOTORENWERK Operating Instructions an aS Fitting positions 8 5 CP 2 I BOCKWOLDT 29 BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Fitting positions 8 6 CB 2K 30 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Lubricants 9 1 CP BOCKWOLDT 150 gt fey N Mobilge
16. 2 0 2K 065 0 4 080 0 7 100 1 1 112 1 0 140 2 0 180 1 8 3 9 212 3 0 7 5 265 7 0 15 0 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Troubleshooting 10 SRS AR RFS P A int HH ARS TERS ENT FAR H A yh dit h THX ELE 7 2
17. i NWS a C N Se mp ae j x 2 S 2 42 j K N 7 T 11 o 09 35 Se 1 Pa 2 p 54 a A _07a A Ce 27 45 lt p po FA Y D x l S f L X 55 AN K r oy 22 ARTE As tit 23 OBIE 25 26 27 28 29 30 31 32 2 33 34 35 36 40 41 42 44 45 47 48 52 53 54 55 WR E 2E HAR GREJ NE WR JE WR IE ol 8 18 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 14
18. AS a iil WR ie 2E HARI VES BOCKWOLDT GETRIEBEMOTORENWERK truction 10a CB 103 SL BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 2 CB 2 10a 02a 10b 25 01 17 JER ZR KA 19 58 22 02a Wik as it F 23 05 CB 11 25 AS 06 Mahe 28 07 31 CB 5 AE 08 35 10 MADAH 36 HAR 10b 39 CB 3 14 40 BAH CB 7 15 41 WERF SL CCB 5 16 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 3 CB 3 1 902a 935 10a 10b ARG AAD BCT AY BE TE Ze 10 916 10b 922 pi 902a F 924 KIRILA 905b 903 928 905a
19. Operating Instructions 4 7 BC 02b RA 03 Iaj CFE lib 7 59540 18 20 fa BE 21 H 26 AS 30 32 34 b 38 K 11a 199 603 632 634 701 705 107 715 719 725 127 730 144 12 BOCKWOLDT GETRIEBEMOTORENWERK Gear box construction ARG AAD AL BCT AY BEE TE Ze AS A BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Gear box construction 4 8 SF 361 10a 10b 325 10 323 HE 10b 325 AS 301 327 SF 150 302 331 304 335 WA We FE 306 336 307 340 SF 1550 342 SF 350 1550 308 FEAH 353 314 354 316 361 322 18
20. 2 SHD 100 CLP CLP E 1 CLP PG BATE CLP CLP HC BOCKWOLDT Ce gt F gt co on LO NY co a Sjo oa on 2 we Be SISAL 5 S S So A lt 5 2 KH a iy _ 2 _ SSS SS So 2 KS Se N FR I lol Clo aon Q Y Anak HH s sl ofa ols ofa a mN eoa RQ SS a 4 iy EE EEE E A Mo J in Ho gt lt x calor oles 10 2 of o x LS AIA BIS SIO CO Ganl Ganl bai Ko Een rH gt FR IP NI aol Clo mon 9 lt _ _ TR ml ola lala in ofan in A So Ss Sl a So a 9 lt 1 10 0 00 0 HLS SIH AIO ON a 4 r CO FR st of af af Nn V _ _ _ SN H N Q l
21. C o BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Installation commissioning and maintenance 6 50 60 C 27 80 C 7 1 3000 H ar o 10000 2 0 fika 25000 5
22. BE ARTE AR CEREN KARIGER E 8 8 BOCKWOLDT REE TT ACR ER IAM ZAP EH E CS HF BRA HL FL ZU R UT AU ERS E o BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK oe vane Installation and BeBe A commissioning 6
23. BOCKWOLDT Operating Instructions Bockwoldt GmbH amp Co KG yaa Sehmsdorfer Str 43 53 ldt de D 23843 Bad Oldesloe www bockwoldt de Bockwoldt GmbH amp Co KG Sehmsdorfer Str 43 53 D 23843 Bad Oldesloe 49 4531 8906 0 49 4531 8906 199 www bockwoldt de export bockwoldt de BOCKWOLDT Operating Instructions BOCKWOLDT GETRIEBEMOTORENWERK Contents 4 2 ccc cc cee cee ucencucuceuvecunaebecuvcutvauvautecersatvactsuavectbacusetseces 5 OO yr done eee a dS oe E a dS hk Oe es 5 4 i 6 4 1 CB TAR 6 4 2 CB Da eee E 7 4 3 CB Os 4 ots cats oo eee ieee Bt ase ee Ge ei a ae dee wees eee 8 4 4 CB oo 9 4 5 CB 10 4 6 BC OR 11 4 7 TEV SO 19 4 8 0 13 4 9 SF 14 4 10 CO 15 4 11
24. IEBEMOTORENWERK Lubricants 19787 Fr 34 BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Lubricants 9 5 5 5 0 30 0 35 0 50 0 50 0 30 0 35 0 50 0 30 0 35 50 0 50 gt RH LH HAR AUPE PRET HFR BOCKWOLDT BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Lubricants 9 6 CB 25 CB 2S 3 030 040 00 050 00 060 00 070 00 080 00 100 0 120 2 0 1 1 2 0
25. ar oe VG Renolin Omala S2 Carter 10 LP XP ake z CLP 320 E G 320 EP 320 VG Degol Alphasyn Renolin Glygoyle Omala S4 Carter A oY vat pc 220 cs 220 PG 220 PG 220 220 WE 220 SY 220 cLP Alph anol opr Sek _40 180 phasyn obi mala arter HC 220 EP 220 SHC 630 GX 220 SH 220 eh ees CLP VG Degol Alphasyn Renolin Omala 54 Carter 30 80 6 PG 460 GS 460 PG 460 PG 460 WE 460 SY 460 er CLP VG Degol Alphasyn Renolin Glygoyle Omala S4 Carter e dL A WE YEP Y a PRAN PG GS 220 PG 220 PG 220 220 WE 220 SY 220 cLP mea one 40 80 cae ae 220 EG 220 SHC 630 GX 220 SH 220 CLP 220 arier 320 P BIO 320 A CLP Mobil VG Optileb Geralyn Nevastane 460 sF 460 HC Cibus SL 460 460 _ Spheerol Renolit Mobillux pean Multis 30 60 E AP 3 GP 3 EP 3 EP 3 LS 3 100 3 Sra Ener Multis WEVA Spheerol Renolit Mobiltemp Albida 7 A SY 2909 SY 2202 Unitemp 2 SHC 100 EMS
26. gulation 2006 42 EC has been proven for the end product The special technical documentations according to Appendix VII for partly completed machines have been issued and are available on vested demand of single state institutions Bad Oldesloe 02 05 2011 NL Me Dipl Kfm Dipl Ing C M Bockwoldt General Manager This declaration may only be distributed completely and unchanged It is invalid without a signature 7 2 6 Rev no 0 edition of 02 05 2011 BOCKWOLDT GmbH amp Co KG Postfach Sehmsdorfer Str 43 53 Tel 04531 8906 0 GETRIEBEMOTORENWERK 23840 Bad Oldesloe 23843 Bad Oldesloe Fax 04531 89 06 199 www bockwoldt de e mail info bockwoldt de Gesch ftsf hrer Dipl Kfm Dipl Ing Carl Michael Bockwoldt
27. t ca 0 of 10 09 19 0 ole Issels ol lol ol 41 1 od S SI Re 1 N _ EE A I I TR S IK TR n Gl oo re co CO of Of inf oo col HI KS lt 8 555 59 55 55554 555 5 H i T amp N HS a gt am K SR n E a a A BOCKWOLDT 32 fi H AN BOCKWOLDT Operating Instructions GETRIEBEMOTORENWERK Lubricants 9 3 BC IMB3 IMB 5 IMB 6 IMB7 IMB 8 MV1 MV5 IM V 6 2 A D gt 2 A SS Ss SAM ZS K j 2 A 5 ny 1 SN 1 2 102 0 25 0 25 0 25 0 25 0 25 0 25 0 35 0 35 0 35 0 35 125 0 4 0 5 0 4 0 5 0 5 0 6 0 7 0 7 0 7 0 7 130 0 5 0 6 0 5 0 6 0 6 0 7 0 9 0 9 0 9 0 9 2 0160 0 6 0 7 1 2 1 3 1 9 2 0 1 9 1 9 1 8 1 8 0180 1 0 1 1 1 9 2 0 2 9 3 0 3 2 3 2 2 5 2 5 0250 2 5 2 8 4 6 4 9 6 9 7 9 9 8 9 8 6 5 65 HAR PE TEA POMEL PRPS ER AYRE TE EBU A 22 o 39 BOCKWOLDT BOCKWOLDT Operating Instructions GETR

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