Operating instructions - Geppert
Contents
1. Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 3 10 H single legged support made of steel movable on castors The H single legged support made of steel movable on castors offers the same adjustment options as the H single legged support made of steel In addition it is equipped with Total Stop safety castors which as shown in the adjacent illustration can be secured against unintentional rolling by operating the brake castor with brake _ castor without brake f 4 Figure 4 18 H single legged support made of steel movable brake 4 3 11 H single legged support made of stainless steel The H single legged support made of stainless steel offers the same adjustment options as the H single legged support made of steel 4 3 12 H single legged support made of stainless steel movable on castors The H single legged support made of stainless steel movable on castors offers the same adjustment options as the H single legged supports made of steel movable on castors as of June 2014 Page 27 of 29 m GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 4 Flexible belt conveyors In all of our flexible belt conveyors it is possible to adjust the angle of the bend between 20 and 70 in 5 steps relative to the horizontal The setting of angles shallower than 20 cannot be recommended as this has negative effects on the movement of2. AE ad band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Operating Manual for the models Must be read before initial use GEPPERT Band GmbH Karl Heinz Beckurts Str 7 D 52428 J lich Phone 49 2461 93767 0 i Fax 49 2461 93767 30 Also applies to p AM RW Email info geppert band de Website www geppert band de AM KW AM Z AM S p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Table of contents MEE FOOU O BEE 4 2 Safety when handling our belt conveyors seeessssssssssseenne nnne nennen nnns nnns 4 2 1 Safety equipment on our belt conveyors ccccccccecessseseeceeeeeeceaeeeeeeeeeeeessuaaseeeeeeeeessaaaseeeeeess 4 2 2 General instructions on the proper operation of belt conveyors s ssssssssessrrrreesrrrrressrrrrresrnn 4 2 3 Obligations of the company operating the belt comvevor 5 2 MEE UE o0 EE 5 3 Dimensions e ER E 6 3 1 PCI COM VS Ol NaMe TE oo mmn 6 32 Plastic module chaling ee eed RT 9 i Ode ue 10 3 3 1 Geared motor tyDe SNIF EE 10 3 3 2 Geared motor type Not nene eennnnnan EEEREN ERANS EAEE nnns sns naar nns 11 3 39 8 Geared motor type Nat ccccccccccccccseesseeeeeeeeesaeeeeseeeeeeesseeeaeeeeeeesssseeaeeeeeeeeessaaaaeees 12 S IEICCIICAN CC WIC SS EE 13 3 4 1 Se ere 13 342 Protective Molor SWIICD E 14 343 Emergency Stop SWO E 15 z EE e WEE En EE 16 4 1 Ria UIT EE 16 4 1 1 Dri
3. p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 3 Support 4 3 1 Protection against tilting of flat belt conveyors Belt conveyors which are equipped with supports that are intended for bolting to the floor should indeed be secured with such a bolted connection Some of our supports are equipped with security casters with brakes As a result the belt conveyor can easily be used in different locations However these supports are less stable than supports without castors For this reason when the belts are moved to another location via a ramp or slope the device must be secured by additional means as it may otherwise tilt over While the belt conveyor is being operated it should be ensured that the supports are attached in each case as closely as possible to the end of the belt For a distance of 400mm between the end of the belt and the middle of the support projection a the following diagram shows the maximum permitted weight on the end of the belt conveyor for a known length and width of the belt conveyor Maximum weights at the end of the belt for AM F with mobile supports EE BEE o e 5 ey SS A e belt width 200 e A A A belt width 400 e e deseen en e E e belt width 600 E PONE een DONDE belt width 1000 E a a g I 50 60 om 80 X 90 100 weight in Kg Figure 4 10 Maximum weight at the end of the belt with mobile supports as of June 2
4. exist for these devices and are enclosed with every delivery Any change to the programming may only be carried out by ee ae trained personnel and after consultation with Geppert Band xoq dwe JO OW o o o D 2 OD CO 3 o Ki o o fb o D Figure 3 8 Frequency converter connection to the motor Furthermore the frequency converter is equipped with an emergency stop switch in the form of a mushroom type button to stop the belt conveyor quickly in the case of danger After the voltage has dropped the belt conveyor does not restart automatically but a separate start button has to be operated as of June 2014 Page 13 of 29 eege GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 4 2 Protective motor switch All of our belt conveyors which are to have a constant belt speed are equipped with a protective motor switch which controls a sturdy three phase AC motor Motor overload switch motor overload switch Figure 3 9 Protective motor switch The protective motor switch has the function of protecting the motor against overload Thus the destruction of the motor by a mechanically jammed belt conveyor is almost impossible In this case the protective motor switch turns the current off Furthermore the protective motor switch is equipped with an emergency stop switch in the form of a snap switch which makes it possible to bring the belt conveyor to a stands
5. stop switch connected to 230V DOS 15 Emergency stop switch connected to 380V DOS 15 Dismantling the chain Cover 16 Adjusting the slack of the chan 16 Chain Slack target VAN v 17 Dismantling the engine at the sid nnne 18 Adjusting the play of the coupling esse cccecceasczenssdcanesesaceedesecncencatiemenedesgenmtaccdveiansoearabacet 18 FOUORT Ol We Late EE 19 Adjusting the slack of the conveyor chan 20 Opening and closing the conveyor chain ccccccccseseeeeeeeeeseeceeeeeeaseceeseuaaeeeesseaageeeeeeaas 20 Direction of movement of the conveyor chan 21 Maximum weight at the end of the belt with mobile supports 22 Two legged support made of aluminium height adjustment 23 Two legged support made of aluminium inclination adjustment 23 Two legged steel support height adjustment 0nnnnnnaannnnonnnnnnnnennnnnosennnnnnsnnrnensennenenne 24 Two legged steel support inclination adiustmment 24 Short steel support with lateral retainer height adiusiment 25 Single legged support made of steel with aluminium base plate height adjustment 26 oingle legged support made of steel with aluminium base plate inclination adjustment 26 H single legged support made of steel movable Drake 27 Possible angles of bend pM 28 Setting the angle
6. that the drive chain is correctly tensioned The chain should be lightly greased In order to adjust the drive chain it is first necessary as shown in the adjacent illustration to remove the chain cover A from the motor support plate B For this purpose undo the fixing screws C Figure 4 1 Dismantling the chain cover Then the play of the chain A can be adjusted as shown in the adjacent illustration For this purpose undo the fixing screws B Then the motor C can be moved by turning the adjustment screw D Figure 4 2 Adjusting the slack of the chain as of June 2014 Page 16 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS The play of the chain A should as shown in the adjacent illustration be approximately 3 5mm After the tension in the chain A has been adjusted firmly retighten the fixing screws B Then check again whether the play of the chain A is within the envisaged range Figure 4 3 Chain slack target value as of June 2014 Page 17 of 29 m GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 1 2 Lateral drive unit If the motor is attached on the side next to the belt conveyor it must be ensured that the coupling is correctly adjusted In order to adjust the coupling it is first necessary as shown in the adjacent illustration to remove the motor A
7. 014 Page 22 of 29 0 AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 4 3 2 Two legged aluminium support The height of the two legged 3 aluminium support can be continuously adjusted First of all as shown in the adjacent illustration the fixing screws A of the cross bar B have to be released Then the support insert C can be pulled out of or pushed into the external tube of the support An adjustment range of 200mm is provided as standard After the adjustment both fixing screws A must be firmly re tightened J mi 2 Figure 4 11 Two legged support made of aluminium height adjustment The two legged aluminium support can also be adjusted continuously in terms of its inclination First of all as shown in the adjacent illustration the fixing screws A on the support plate B have to be released Then the support can be swivelled in the guide mechanisms C of the support plate B from 30 to 30 In the vertical position the support locks into the positioning lock D and is therefore secured against accidentally folding inwards The two legged aluminium support is also available in a version with support plates that have a swivel range from the horizontal position to the vertical position Figure 4 12 Two legged support made of aluminium inclination adjustment as of June 2014 Page 23 of 29 0 Band FORDE
8. RR EES AM A V 406 902 gear drive F bearing 6204 2RS plastic modular chain with cleats and sidewall bearing 6204 2RS E D ra K C 902 919 bearing 6204 2RS 901 m Allgenein toleranzen Material Pat Name LLL dese 59209 Weiss AM_ SW WW ee deme 0 2 A pop LL Ls LL hulling at the side Lp qo p p DIN 6885 A 8x x25 7 nr 1021 H eng EN 1 E eg capa Ee m ER EH ER B 7 6 5 L n 3 2
9. RS 4 3 8 Single legged support made of steel with aluminium base plate The single legged support made of steel with aluminium base plate can be continuously adjusted in terms of its height As shown in the adjacent illustration it is first necessary to release the fixing screw A on the adjusting collar B Here the belt conveyor must be secured against unintentional lowering Then the forked pipe C can be pulled out or pushed into the support base D An adjustment range of 200mm is provided as standard After the adjustment process the fixing screw A must be firmly retightened Figure 4 16 Single legged support made of steel with aluminium base plate height adjustment The single legged support made of steel with aluminium base plate can also be adjusted continuously in terms of its inclination First of all as shown in the adjacent illustration the fixing screws A on the support plate B have to be released Then the support can be swivelled in the guide mechanisms C of the support plate B from the horizontal to the vertical position Figure 4 17 Single legged support made of steel with aluminium base plate inclination adjustment 4 3 9 Hsingle legged support made of steel The H single legged support made of steel has the same adjustment options as those of the single legged support made of steel with an aluminium base plate as of June 2014 Page 26 of 29 m GEPPERT AM F operating manual
10. RSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS AM F operating manual 4 3 8 Short two legged aluminium support In a shortened version the two legged aluminium support is equipped with fixed castors Its height can also be adjusted as described under 4 3 2 although the adjustment range is only intended to compensate for uneven floors and is only 50mm The inclination is adjusted as described under 4 3 2 4 3 4 Two legged steel support The height of the two legged steel support is continuously adjustable First of all as shown in the adjacent illustration the fixing screws A of the crossbar B have to be released to a small amount Then the support insert C can be pulled out of or pushed into the external tube of the support An adjustment range of 200mm is provided as standard After the adjustment both fixing screws A must be firmly re tightened The two legged steel support can also be continuously adjusted with respect to its inclination First of all as shown in the adjacent illustration the fixing screws A on the support plate B have to be released Then the support can be swivelled in the guide mechanisms C of the support plate B from 30 to 30 In the vertical position the support locks into the positioning lock D and is therefore secured against accidentally folding inwards The two legged steel support is also available in a version with support plates which have a swivel ran
11. as much as possible all GEPPERT belt conveyors are fitted with a gap protection at all points where the belt runs onto a cylinder or roller This gap protection is designed in such a way that during adjustment work it is automatically positioned in correct relation to the roller To prevent damage to electrical equipment and minimise the risk of an electric shock all of the parts of our belt conveyors are earthed All belt conveyors are fitted with a safety switch as standard which will automatically switch off the device if it is overloaded or overheated In addition all devices have an emergency stop switch to turn off the belt conveyor if there is imminent danger present See also section 3 4 If a belt conveyor is ordered without a safety switch or emergency stop switch the operator must ensure the correct connection of the device and the possibility of bringing it to a standstill in the case of danger 2 2 General instructions on the proper operation of belt conveyors All mechanical installation work may only be performed by industrial mechanics industrial fitters or individuals who have received corresponding comparable training or instruction All work carried out on the electrical equipment may only be performed by trained electricians or individuals who have undergone comparable training The operators and anyone working on a belt conveyor must wear appropriate protective clothing This includes in particular safety shoes for prote
12. by loosening the retaining nuts B Then as shown in the adjacent illustration the distance between the coupling wheels C of the motor A and the drive roller D shall be approximately 15mm if the housing of the coupling E is held between the motor A and the flange F After the distance has been adjusted the coupling sleeve not shown has to be placed over the wheel of the coupling C on the drive roller D and the motor reassembled The retaining nuts B then have to be retightened as of June 2014 Figure 4 4 Dismantling the engine at the side Figure 4 5 Adjusting the play of the coupling Page 18 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS When the motor is attached on the side next to the belt conveyor the motor can as shown in the adjacent illustration be installed by turning in steps of 90 around the flange Figure 4 6 Rotation of the motor as of June 2014 Page 19 of 29 m GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 2 Adjusting the Conveyor Chain 4 2 1 Adjusting the tension of the conveyor chain Nae The slack of the conveyor chain has already been adjusted to the correct level at the factory If necessary a readjustment is carried out as follows 1 Release the screws 1 on each side of the deflection roller bracket 2 with an Allen K
13. cting against falling objects as well as tight fitting clothes and hairnets for individuals with long hair to minimise the risk of their hair being drawn into the device The correct functioning of the emergency stop equipment should be checked every day This also includes a check of the protection against accidental restart after a drop in voltage After a drop in voltage the device must not be able to start up again of its own accord It may only start after a switch has been activated If technically possible and provided for the working height should be set to a level which is ergonomically meaningful Touching the belt while it is running as well as the transport of individuals on the conveyor is not permitted In an emergency the belt conveyor can be moved backwards after being switched off by hand by pulling on the belt as of June 2014 Page 4 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 2 3 Obligations of the company operating the belt conveyor The company operating a belt conveyor must ensure that the important preconditions for the safe functioning of the device are fulfilled For this the following must be complied with The workplace of people working on the belt must be sufficiently illuminated The devices may only be used within buildings Compliance with the approved weights must be ensured Here attention must also be paid to the danger of b
14. duction documents Please contact us directly if you need help with such a part as of June 2014 Page 29 of 29 913 plastic modular ham adjustment ring 956 d Um ring 917 919 905b 902 grooved ball bearing 6204 2RS 901 905b 202 grooved ball bearing 901 6204 2RS 902 905b 909 adjustment iu 4 06 956 clutch wheel C adjustment ring aaa C clutch wheel 918 gear drive SN 3 F 905b Allgemein grooved ball bearing See 6204 2RS DIN 7168 m Lo P atm Nm T Tee 102 2009 Gate ANM E LL f pes 17 02 2009 Hoeps LL om pulling at the side left es eeu on uu LL dL 0 gemmum a 1020 A A zetAnderungen Datum Name Dateiname Weit sl 5 n HE Ell Le gt grooved ball bearing 6204 2RS 913 RE i ring 956 adjustment ring 917 919 plastic modular chain 902 grooved ball bearing 6204 2RS adjustment ring 956 A grooved ball bearing 6204 2RS 902 roller chain chain wheel 921 922 C ei 902 440 gear drive SN 3 F Seege Oberfl che Mafstab 1 1 Position toleranzen DIN 7168 m 1 Datum Nm grooved ball bearing II Besch 11 022009 astmtes AN KE 6204 2RS IL Ger 1102 2009 Hoeps Norm il LJ pulling underneath the belt left adjustment ring NE EE EN Geppert Band GmbH Blatt mc EE MEN EE Tel 02428 940 90 Mr 1020B 1 2 fast nderongen Usum Name Eeer lA W HE 02
15. elt conveyors on supports with castors tipping over Any retrofitted parts must not result in the operator being placed at risk 2 4 Safety symbols Some of our standard belt conveyors may be furnished with special safety test symbols Upon request these will also be attached to the device However a specific adaptation is often required due to the individual use of the belt conveyor This can be carried out by us as the manufacturer or by the client himself In both cases this may result in the safety test symbol no longer being valid as of June 2014 Page 5 of 29 egene GEPPERT AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 3 Dimensions and Data 3 1 Belt conveyor frame The most important dimensions of the AM F AM C AM R AM K AM Z W belt conveyors are shown in the following illustrations Distance between axes Belt width Belt width 14 mm Belt width 40 mm D1 Belt width 95 mm v w D2 Belt width 270mm Figure 3 1 AM F frame dimensions Figure 3 2 AM C frame dimensions as of June 2014 Page 6 of 29 emm GEPPERT AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Distance between axes Distance between axes 130mm Useable belt width NB NB 60 mm NB 86 mm NB 316 mm NB 131 mm Figure 3 3 AM R frame dimensions Distance between axes horizontal Distance between axes inclined Useable belt w
16. ey 5mm Figure 4 7 Adjusting the slack of 2 Move the deflection roller bracket and set the required slack the conveyor chain of the conveyor chain 3 Tighten the screws on both sides of the deflection roller bracket 4 2 2 Adjust the length of the conveyor chain The conveyor chain has already been set at the factory to the required length If necessary a readjustment is carried out as follows 1 Open the conveyor chain 1 at any point by knocking out a bolt 2 2 Adjust the length of the chain by removing or inserting the required number of modules 3 Close the conveyor chain 1 again by inserting the last bolt 2 NOTE The slack of the chain below the drive roller must be at least 20mm The following applies in general the longer the conveyor chain the greater the slack A readjustment might become necessary due to temperature fluctuations Figure 4 8 Opening and closing the conveyor chain as of June 2014 Page 20 of 29 eege GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 2 3 Direction of movement of the conveyor chain The conveyor chain has already been mounted at the factory onto the conveyor in the correct direction of travel After disassembly it should be remounted as shown in the illustration Direction of movement Gear wheel Gear wheel Figure 4 9 Direction of movement of the conveyor chain as of June 2014 Page 21 of 29
17. f June 2014 Page 2 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS List of illustrations Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 AM F Iramedmensions nennen nnn nn nnn nnni nns na nnne arn nsn arn n nnns 6 AM C Tramedumensions ne ennn nennen nn ssnni nnns sna sr ss tais r risa assis sanas 6 AM R frame dumensions 7 AM K frame dimensions nennen nennen nnnni nns na nns n annes n annees 7 AM Z W frame dimensions eeelsseesseseesseeeee nennen nennen nnn nni nnn nnns n sna n sina snas na sra n ans 8 Table of the plastic module chams 9 Frequency converter RT M nnen 13 Frequency converter connection to the motor cccecccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeees 13 Protective IMOLOl SWIC NEE 14 Protective motor switch connection to the motor ssssssnssnnesennensnnrnnrnrrnsnrensrnreesnnresnnnee 14 Emerdericy stop SWIC ase cuna annui tanga UtaYortnk as adus REEE NARA EEA ENEA EKEREN rua I YREE a Kika RNEER KEE 15 Emergency
18. ge from the horizontal position to the vertical position as of June 2014 Figure 4 13 Two legged steel support height adjustment Figure 4 14 Two legged steel support inclination adjustment Page 24 of 29 m GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 3 5 Short two legged steel support The two legged steel support is equipped in a shortened variation with fixed castors The height can also be adjusted as described under 4 3 4 although the adjustment range is intended only to compensate for uneven floors and is only 50mm The adjustment of the inclination is carried out as described under 4 3 4 4 3 6 Short steel support with lateral retainer In order to adjust the height of the short steel support with lateral retainer it is necessary first of all as shown in the adjacent illustration to release the fixing screws A on the lateral retainer B It is then possible to adjust the short support C in the lateral retainer B After the adjustment procedure both fixing screws A must be firmly retightened Figure 4 15 Short steel support with lateral retainer height adjustment 4 3 7 Two legged stainless steel support The two legged stainless steel support offers the same adjustment options as the two legged steel support as of June 2014 Page 25 of 29 AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEU
19. grooved bearing 6204 2RS 07 adjustment ring O y Op seii ring _ grooved bearing 6204 2RS 901d 902 905b 910 gear drive SN3F clutch wheel clutch sleeve clutch wheel 406 909 910 901c 902 bearing 6204 2RS E adjustment ring No ce LI o m T S j O D k Allgemein Oberfl che toleranzen DIN 7168 m 306 eon 1 022009 esses modular chain conveyor AM C Se 102 2009 Hoeps grooved bearing 6204 2RS wm pullingat the side left Geppert Band GmbH Blatt Tel 02428 940 90 Z Nr 1021 A kil 02 3 LLLA SFist ering Dsum ame e Mena EOC 2 p 3 LO A 5 6 J T 902 grooved bearing 6204 2RS 901d adjustment ring 910 957 adjustment ring plastic modular chain 907 grooved bearing 6204 2RS DA 901d 440 chain wheel 921 910 901b roller chain chain wheel 903 NN drive LN SN 3 F 90 1c 902 grooved bearing 6204 2RS E adjustment ring 957 Allgemein Oberfl che Ma stab 1 1 Position toleranzen Datum grooved bearing 6204 2RS 1 atom Nme MEL CT Gies i B eee SO a AN di rere pulling underneath the belt left l l T 1 E Geppert Band GmbH adjustment ring HE E eee DE Tel 02428 940 90 Z Nr 1021 B 1 or Si 2 1 3 i Fst fRinderungen 1 Datum Jens Dateiname WZasanmetant CCI DR Seege DIN 7168 m V gear drive side q
20. idth NB NB 60mm NB 86mm NB 315mm Figure 3 4 AM K frame dimensions as of June 2014 Page 7 of 29 GEPPERT AM F operating manual ec Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS lacs between axes bottom Distance between axes inclined Distance between axes horizontal top Belt width Useable belt width NB 106mm NB 132mm NB 362mm Figure 3 5 AM Z W frame dimensions The frame dimensions of the AM Z and the AM S correspond to those of the AM K and AM R The frame dimensions of the AM RW and the AM KW correspond to those of the AM Z W as of June 2014 Page 8 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 2 Plastic module chains The technical data of the plastic module chains which are used most frequently by us is shown in the following overview Chain types QNB ASB S MPB Belt widths 147 mm 228 mm 301 mm 304 mm 454 mm 380 mm 607 mm 456 mm 532 mm 608 mm PAG 6 PAG 6 PAG 6 Overall thickness 8 8 mm 12 mm 8 8 mm blue blue white Material supporting pp POM D PP side Surface of the smooth closed smooth open 4396 smooth closed supporting side Antistatic grease FDA approval Temperature range 1 C to 104 C 40 C to 90 C 1 C to 104 C Figure 3 6 Table of the plastic module chains 25 4 mm 25 4 mm 25 4 mm as of June 2014 Page 9 of 29 p GEPPERT AM F o
21. of bend cccccecccccccssseeceecceeeeeeeeceeeeseeeeeseeeeeeeessaaaeeeeeseaaeeeeessaageeeeeeaas 28 Adjusting the angle of the upper bend nennen 29 as of June 2014 Page 3 of 29 p GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 1 Foreword Our belt conveyors are intended for in plant use they are not suitable for wet rooms or operating areas which are at risk of explosion Special designs suitable for such areas however can be made available after consultation and confirmation As the only maintenance measure required for the belt conveyors we recommend to occasionally check the proper running of the belt To adjust the running of the belt we urgently advise you to comply with the instructions given in this operating manual 2 Safety when handling our belt conveyors All of our standard belt conveyors were designed with a particular focus on safety Especially when working on the belt conveyors unnecessary risks should be avoided For this reason we have deliberately designed many components such that the risk of injury for the operating personnel operating our belt conveyors is minimised 2 1 Safety equipment on our belt conveyors One of the most frequent types of accident on belt conveyors is injuries to parts of the body which are drawn in between the circulating belt and the rotating rollers In order to make it impossible for such accidents to occur or to reduce the risk
22. perating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 3 Motors Standard three phase AC motors with worm gears with the protection rating IP 54 are used as standard in our belt conveyors The dimensions and data of the various standard motors are listed below Special motors are available on request The adjustment and maintenance of the drive chains or couplings are described in section 4 3 3 1 Geared motor type SN3F H 7Amps with EBON IP54 as of June 2014 Page 10 of 29 pamm GEPPERT AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 3 3 2 Geared motor type SN9F k Mounting dimensions Outline dimensions Shaft dimensions o d d dsj da j fost oboe k amp R ojo a a yvyjz ed i Jh l t uy 8 120j100 sof 65 3 7 140 114 327 207 60 40 102 40 25 121 Gearbox data Motor data 370 Watt 1400 rom weight 9 2Kg 1 2Amps with 380V IP54 Gearbox ratio Gearbox speed Effective torque max permissible torque as of June 2014 Page 11 of 29 GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 3 3 Geared motor type SN8F Mounting dimensions Outline dimensions Shaft dimensions e d d dsj da j os obfoe k amp J ojo a a yvyjz ed i Jh lb t uy 10 120 100 80 80 8 7 20 1 50 30 10 225 6 Gearbox data Motor data 550 Watt 1400
23. rial g il DIN 7168 m Pat Memes 917 DIN 6885 A8x1x25 Geppert Band GmbH info Geppert Band de www Geppert Band de 938 DIN 705 B30 side guide bearing 6204 2RS AM V gear drive 406 919 429 933 side guide DIN 6885 A 8x x25 stopper DIN 705 B30 side guide bearing 6204 2RS 902 plastic modular chain with cleats 429 a UGIL side guide 932 931 925 926 919 901 fall back flap fall back fl all back flap 913 905b 905b 931 932 bearing 6204 2RS Allgemein DIN 705 B30 917 DIN 6885 A 8x7x25 u eum e J AM Z 938 913 Ts pulling at the side bearing 6204 2RS 7 nr 1021 F eng Ma stab Mene se toleranzen Material o DIN 7168 m ES n oe TR RSR RR EES 8 1 6 5 N 4 3 2 1 AM A V 8 1 6 5 W D 3 2 1 406 gear drive bearing 6204 2RS DIN 705 B30 plastic modular chain with cleats and sidewall DIN 6885 A 8x x25 901 905b 913 2050 bearing 6204 2RS o 7 902 905b 905b 901 937 921 930 929 275 928 931 902 926 side guide stopper J S N 913 3 905b f M 905b Uff 901 7 919 Lf 924 fall back flap 931 929 map Allgemein ae aer DIN 7168 m 919 913 330 917 DI 925 AM Z W DIN 6885 A 8x7x25 SE 235 Fors TF tting at the side DIN 705 B30 side guide 8 1 6 5 N 4 3 2 zv 1021 G eng 1 Sens en oe TR RSR
24. rom weight 10 7Kg 1 6Amps with 380V IP54 Gearbox ratio Gearbox speed Effective torque max permissible torque as of June 2014 Page 12 of 29 eege GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 4 Electrical devices All of our electrical devices may only come into contact with dust and liquids as specified by the protection rating applicable to them Any contact of the electrical devices with liquids or dust that goes beyond this must be avoided 3 4 1 Frequency converter All of our belt conveyors which are to have adjustable belt speeds are equipped with a frequency converter as standard which controls a robust three phase AC motor For all motors up to 250 watts performance the GB FU 250 device is used For motors from 250 to 370 watts the GB FU 370 device is used Motors which have more power than 370 watts are fitted with a frequency converter that is specifically adapted to them frequency converter CE CEPS Figure 3 7 Frequency converter All frequency converters are digital devices which can be individually programmed Each frequency converter also includes the function of protecting the motor against overload Thus the destruction of the motor by a mechanically jammed belt conveyor is almost impossible In this case the frequency converter turns the current off The frequency converters are connected to 230V 50Hz AC Separate operating instructions
25. the chain Before the angle is changed on any of our flexible belt conveyors the chain has to be adjusted as described in section 4 2 After every change the chain has to be readjusted as described in section 4 2 Distance between axes At Figure 4 19 Possible angles of bend In order to adjust the angle of the bend of the AM K or the lower bend of the AM Z W it is necessary as shown in the adjacent illustration to release the fixing screws A on the side plate of the bend B Then the angle of bend can be changed After the change of the bend the fixing screw A must be firmly retightened Figure 4 20 Setting the angle of bend as of June 2014 Page 28 of 29 m GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS In order to adjust the angle of the upper bend of the AM Z W it is necessary as shown in the adjacent illustration to release the fixing screws A on the side plate of the bend section B Then the angle of bend can be changed After the change of the bend the fixing screw A must be firmly retightened Figure 4 21 Adjusting the angle of the upper bend 5 Spare parts All components of the belt conveyor types AM F AM C AM R AM K and AM Z W are listed in the following exploded diagrams If a part of your belt conveyor is not listed it is a purpose built special part We maintain a complete record of all special parts manufactured in our pro
26. till quickly The protective motor switch is connected to 380V 50Hz bridge allocation three phase current xoq duuejo JO OW Figure 3 10 Protective motor switch connection to the motor as of June 2014 Page 14 of 29 eege GEPPERT AM F operating manual Band F RDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 4 3 Emergency stop switch In addition all belt conveyors can be fitted with one or more emergency stop switches in the form of a mushroom type button The emergency stop switch is positioned between the source of the current and the belt conveyor in series so that individually operating any switch will immediately bring the entire belt conveyor to a standstill Figure 3 11 Emergency stop switch emergency stop switch A earth Du Figure 3 12 Emergency stop switch connected to 230V 50Hz emergency stop switch Figure 3 13 Emergency stop switch connected to 380V 50Hz as of June 2014 Page 15 of 29 Al AM F operating manual Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 4 Adjustments During all adjustment work it must be ensured that all of the covers and brackets that have been removed to carry out such work are correctly reattached after the adjustments have been carried out and before the belt is put back into operation 4 1 Drive units 4 1 1 Drive unit underneath the belt If the drive unit is attached below the belt conveyor it must be ensured
27. uide plastic modular chain with cleats stopper standard 902 stopper bearing 6204 2RS DIN 705 B30 DIN 6885 A8x7x25 bearing 6204 2RS 901 902 919 bearing 6204 2RS L S S S LL pomme Name peers 18 12 20 Weiss JAM D Pe 938 a es Lo deme DIN 705 B30 DIN 6885 A8x7x25 i Geppert Band GmbH bearing 6204 F rdersysteme g 1021 C e info Geppert Band de Z Nr www Geppert Band de Miei iE se toleranzen Material DIN 7168 m w H HER 1 AM V 406 901 gear drive bearing 6204 2RS 902 stopper side guide plastic modular chain with cleats amp 938 bearing 6204 2RS side guide 901 905b 905b 913 stopper 919 fall back flap fall back flap bearing 6204 2RS L DL T I L Lsw we E oL LL esse 29 09 2014 sikevess AMK po po ier E em Miei ET LE toleranzen Material DIN 7168 m Geppert Band GmbH Fordersysteme Z N 1 0 1 e info Geppert Band de P www Geppert Band de Ai SR H Le 1 AM V 406 gear drive n plastic modular chain with cleats and sidewall 938 Zi bearing 6204 2RS DIN 705 B30 905b DIN 6885 A8x7x25 905b bearing 6204 2RS 902 901 913 905b 905b 919 931 932 929 902 924 MS 930 bearing 6204 2RS side guide L 925 stopper E fall back flap fall back flap toleranzen Mate
28. ve unit underneath the bet 16 4 1 2 E W Cieli m0gm 18 4 2 Adjusting the Conveyor Cham 20 4 2 1 Adjusting the tension of the conveyor chan 20 4 2 2 Adjust the length of the conveyor chan 20 4 2 3 Direction of movement of the conveyor chain cecccccseeeeeeeeeeeeeeeeeeeesseeeeeeeeeeeesseeeeeens 21 GE U ON orai enia T 22 4 3 1 Protection against tilting of flat belt conveyors s sssesssssssrnrssnsrnrrresrrnrrrrsrnrrresrrnrrrenrn 22 4 3 2 Two legged aluminium support 23 4 3 3 Short two legged aluminium support 24 4 3 4 Two legged steel support 24 4 3 5 Short two legged steel support 25 4 3 6 Short steel support with lateral retainer ce ccccccseeeeeceeeeeeeseeeeeeeeeeeeeseaeeeeseeeeeeseneeeeeens 25 4 3 7 Two legged stainless steel support nenne 25 4 3 8 Single legged support made of steel with aluminium base plate 26 4 3 9 Hsingle legged support made of steel 26 4 3 10 H single legged support made of steel movable on castors ssse 27 4 3 11 H single legged support made of stainless sie 27 4 3 12 H single legged support made of stainless steel movable on castors 27 4 4 Flexible belt conveyors nnnm nnne nnne nnn nnn nnn nnn nnn nnn 28 seg e e Ss 29 as o
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