JET 708599K Use and Care Manual
Contents
1. Hex Cap Bolitas MAOX80 sida it AAA WF102825 Flat Was herir tado ll bebe aoi diee MIO aria otto TIS PROA WS100000 Lock Washer assi MIO ura dada ES AMA 612052 uma TUNMONAOIQRT LE A A AAA AASA ten nt VAS 61205344 nu O ee T2 A 612054 se Table Brack alot PA NH081300 a maiad a ta maaala ee A A a T2 An SR080500 Hex Socket Cap Screw lira d c TENE es 124552 WS060000 Lock Washer uester a MIO OIN 1255352 WS080000 Bore dA ASOD ura la rea A ORE 126 555 NH061000 PGES ast ala a aata aa MO tas aaa 121323 SS060600 Sel ClO SR te ae WIGK SOS SANS in run Items included in AH612J1 Hardware Kit 23 Closed Stand Assembly Optional Index No Part No Description Size nm 08598 Closed Stand Assembly Complete je AB612062 Closed Sad te eus MET TS 0060111 Hex Cap Screw oocoococcocococconoccnnocnnnoncanononnanos 3 8 x 2 1 2 Dies TS 1550071 Flat Washer M10 x 20 dise 1501052 ae gc RD di etapes Die TS 0640091 NyloC Lock A OLO cert Os OO siii SO A tn Sore gataneecie rer TS 1523031 SEL SOOW MN P M6 x 10 o MNT 612068 SOP ONAE NE nn dr ui Sie Snes ei PS042400 O PANG Plat ice dios 4 x 24 mm Oia 190 10D2. Ode WF081818 OF E WS080000 Oo PEN 012080 OO aiaa Ji csset te be Dou hio 61203939W ici OO ime 612040W PR O Sak as SU s sima 95041200 5 5 nix E opio 012056 DA SEOIITOO reitel DO SH080400 DA WF081818 SSP WS080000 Ne AA612042 JO 612042VV Er Orne 612049VV ses JO Liu 612042 osos dns WF102825 TOO oa ecu 612045W TOT doses 612040 octets 102 tenus SH089400 TUS kle WS080000 Mp AA150401 TIGE rail WOOF A 109 ue EL AAA TOO oinnia P9051200 1 cioe TO eot Seb 512090 5 et TOG eset 150406 assume 109 190402 sisi TO SP590200 sn less OT204 Faune ans Nil ASE 012040 ttim jy o cm NH081300 TT aate TS 1527071 PUGS PP A E A A TAPPING Screw ococococcoconococconononoconcanonononons MARS RET PN ACCESS DOOM s alata A E A A EP TAPPING Screw ocococcccoconoconconononononnanenononons MAKS utate reote tinte a LOCK ISDOD anidar a a a Pan Head Screw w flange J e q IZ nr akna URN ci DT 9X9X29t ITF asd ts Disc GUIO Bee ree meee ots ELLA Cai Ens ds a Pan Head Screw WIGXZO ETT In TR DRAN RR ENTE NECNON D Disc Abrasive local purchase o A MOXTIO as Table Br ket D C a LOD ES T mE NUS A ace nobi une M
3. 2 Insert through holes in the start button 3 Close the padlock 4 Secure the key in a safe place Figure 1 Grounding Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that hav
4. 1 Use a hoist with straps to remove the Sander from the carton Prevent straps from contacting any levers or switches while lifting Carefully position the machine on a workbench or one of the optional JET stands Consult the assembly instructions that accompanied the stand Bolt the unit firmly to secure it in position Figure 11 shows it being bolted to the optional closed stand Use the four M10x80 hex cap screws with M10 lock washers flat washers and hex nuts Tighten hex nut while holding the screw head stationary using two 11 16 wrenches Remove lifting straps Exposed metal surfaces have been factory coated with a protectant Remove this using a soft cloth and a solvent or cleaner degreaser Note Keep solvents away from painted surfaces and plastic parts and do not use an abrasive pad as it may scratch the polished metal surfaces AWARNING Machine should be dis connected from power during all assembly procedures Disc Table de Remove the left and right trunnion brackets A Figure12 from the trunnion holder B Make sure the stop block shown in Figure 23 is flipped out of the way Place the disc table on top of the trunnion assemblies and position each trunnion bracket A so that it slips onto the threaded stud and two pins of the trunnion holder B while engaging the lip of the table trunnion C Y 0 E F Washer L Washer Hex Nut Esq Figure 11 closed stand o
5. DIS crece etu tn Eta Y p pee Ro d e be en eu 2 Cross Brace long white 2 Hardware Bag includes items marked with 1 25 Electrical Connections 230V 115V Start Capacitor Running Copocitor Start Copocitor Running Capacitor J00MF D 125Vac J0MFD 250Vac J00MF D 125Vac JOMF D 250Vac 1409 HOLON a409 SOLON HOLIAS HILIMS AHAIA INNOAD NATAD JAIA QNOOHD NAAA 4209 ATddNS AHMOd 1409 AIAANS JAMOd ap ap 26 21 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com
6. ita diosa O Bunte tt A teruel O une eA TOQTO E O a AA 146002 DORE te EE o S AAA OCR RS homini eas D I ete eee er EE t RTA UA AAA EAA A ni E I IU EE Hardware used to attach the Sander to the Closed Stand Jute ss AH6124J1 Hardware Bag contains the items below kala tina nt TS 229801 Hex Cap Screw not shown M10 x 1 5 x TE TS 1550071 Flat Washer not shown M10 TES TS 1551071 Lock Washer not shown M10 go D M TS 1540077 Hex Nut not shown M10 x 1 5 24 Open Stand Assembly Optional Parts List for Open Stand Assembly Optional Index No Part No 150603W 5C089400 WF081818 WS080000 NH081300 Description Size Qty Open Stand Assembly Complete ocoococccccccconococoncononoconcnnonononnnnons 1 Stand TOP DIGS nt a de ce 1 Stand TOD White cii inea deed ida 1 Stand Leg DIU ktaavi ne aakri a 4 Stand beg While iii ea 4 Carriage Bolt MEX Tios 40 Flat Washer nene WG ia deseo teeters aes 40 Lock Washer Vom 40 ASK NUTT laica WG visera da isla 40 Cross Brace short blue 2 Cross Brace short white 2 Cross Brace long
7. necessary adjust the pointer to the zero mark Figure 26 Pointer Knob E Figure 27 Belt Tracking Adjustment The belt should run at the center of the belt arm without veering to the left or right Check this as follows 1 Disconnect machine from the power source 2 Rotate the belt by hand and observe how it tracks The belt should run centered on the belt wheels 3 If the belt has a tendency to track left or right of center loosen locking nuts A Figure 28 4 Turn the front screw B Figure 28 while turning the belt by hand and observe belt tracking Once the belt starts to move in the desired direction stop and turn the rear screw C in the same manner NOTE These adjustments are sensitive and should be done in small increments 5 Grasp the tensioning adjustment handle D and start the machine Be ready to pull down on the tension adjustment handle should the belt want to run off the belt wheel 6 Fine adjustment of the tracking may be necessary When the tracking has stabilized slowly release the belt tensioning arm and let the machine run for two minutes 7 Tighten lock nuts A when adjustments are satisfactory tracking Belt Replacement 1 Disconnect machine from the power source 2 Remove the lock knob and open the left side panel 3 Release belt tension using the handle D Figure 28 and slide belt off the wheels 4 Refer to Installing Abrasives section for instruc
8. 0 9 Flat Washers M10 4 Lock Washers M10 4 Hex Nuts M10 Roh I I I c c M gt o c 000 06 0066 6000 Figure 8 Contents of Closed Stand Carton Optional Accessory p n 708598 See Figure 9 1 Stand 1 Owner s Manual not shown 1 Hardware Bag containing 4 8 4 4 Note Hex Cap Screws M10 x 80 Flat Washers M10 Lock Washers M10 Hex Nuts M10 The closed stand hardware bag contains the same fasteners as the sander hardware bag and will not be needed if you purchased sander and stand together Contents of Open Stand Carton Optional Accessory p n 708566 See Figure 10 Ahh a 40 40 40 40 Top Legs Long Cross Braces Short Cross Braces Owner s Manual not shown Hardware Bag containing Carriage Bolts M8x16 Lock Washers M8 Flat Washers M8 Hex Nuts M8 0066 06000 0000 ocu Figure 9 Optional Accessory 0000000000 0000000000 0000000000 0000000000 eeoooocceecc 60 0600ECC 00900000000 00900000000 0000000000 0000000000 BOO CHOOSE EE Figure 10 Optional Accessory Assembly Tools required for assembly 4mm Hex Key 6mm Hex Key provided 13mm open end wrench 2 11 16 wrenches or sockets AWARNING Machine is heavy Use caution when lifting out of the shipping carton and moving to a final location Stand or bench must be stable enough to support heavy weight
9. 3 VASTAMA ROE ASIN SS ini oia 13 VVOIK STOB ctione 14 Dust Gre iei Morenon Dm 15 AUSTEN A RUN GNE Mua wanes nf ava d da de d tA adu fe M Pa Dama Rd MEUM 15 Belt Table AG USTIeTIE a vaala aed at EE alb ok usd atit ua e ES ed ab atia dte ia oc RUN eate dte aa ix ual cea in 15 A AE s me E a an s e a E 16 EE SERS WA AJUS Ie MAL pit Aita AO t ES A ed Mau ta an 16 Disc Fable AG UsttTIe ML gau acusado AAA AAA a laua aD A 16 Mier erede m 17 Belt Tracking Ja Juste ri AA AAA AA 18 Bel Replace Me ius A E AAA A te Gun 18 Abrasive Disc Replacement ene oriol capi 18 MR Sn tent n EMRE ASE te A AA 18 Ut A E SE EA USE E OA E TME EE MMS ASMUS AD 19 BASA AM AGESES OESE ERR HH Hu ME 19 A A NEMM E E A KK UE MAE E A E RIM KAA 19 JSG 6DC Bell Disc Sander Assembly 7 sse durent utet aadlikel dio 20 Parts List for JSG 6DC Belt Disc Sander Assembly rrenenene nunn nne ne nunnana naene n ena nennna 21 Closed Stand Assembly Optional suus iuto emiiri aja te be Ente o sa aitas hat 24 Open Stand Assembly Opina uus exuta dos necu imde soup Rc hn ade io orne 25 Parts List for Open Stand Assembly Optional ss 25 Electrica CONNECIONS NETTE ae anaexsee ets 26 Warnings 10 11 12 13 14 15 16 17 18 19 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply wit
10. Disc Sander This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Specifications M TELNUD EEs a ala imal codec nup dada JSG 6DC Stock Numbers sander OPV M T P TT E 708599 Sander with optional closed stand VS 708598K Sander with optional open stand 708599K Belt Section Sanding Belt CL QUIAE 48 x6 Belt Table Tilt dE t UCM 20 to 45 Belt Table Ck WV IN ina 14 3 4 x 7 1 2 Miter COO VO IA Rs ida 3 4 x 3 8 Belt Speed SEPM eT cc N to nn bee ne neue 2500 Belt Table Positive Stops deg Jerre iiaae e ee d as id 45 and 90 Disc Section DISC Diameter IM la mem 12 PT DOR SIZ MA A A M UU CUM E M ed AU UE UNE 3 4 DISC TAHE MIN deg c x A ne de a 25 to 45 Disc Table EX V dr AS bd NE d ea ua eo FOU de E a 16 1 2 x 9 Miter GrOove qui oos iau a do id dades sak eue MUN UU M de la a DIM de 3 4 x 3 8 DISC SHEET REM eec isa 1725 Disc Table Positive Stops 960 iia ieee Viadeo iva onu a dina dat apro Yu es 45 and 90 DUS PO BI ieu A O EAA 4 Dust Collection Recommended Minimum Capacity CF M 450 A AA AAA AAVA TEFC Induction Capac
11. EIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANT Y LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty and e Re T m Tm 2 Wable OF CGMS INS A nacen aaa Rite rene Le CO nn Mae creia 3 VG aaa aaa m mE 4 IMO GUC IOo e RE a aa E I SN 6 SPE CINCANG SE Sarai tei esas Eti ne de laata De laia ce 6 ONOM NA ela 22 01 1075 aenn a D ee TO one ccs 7 Grounding NS UC ICONS RS a na A a oo oi De 8 MESS O UU DET 8 2 30 VOIL O MN T eec 8 EXENTOS o e 9 CID AC KING E T T D MEC TE 10 PASS CIMIONY eer E 12 DISC 710 ee ee TE 12 A kaa T lna aal Susan i t ee a ad lai a uu 1
12. GR sense Set OCLOW ii MOX2D Lcd iet rotta SDHPO PIRE native denen en 9X29 Hein A T ELE Hex Cap BOIS Erde editam bett e USA Fat Washer MEE MIO ni ati dame LOCK VWVASMEP scada plata Rue MIO suben satire ated ia T HNSABEAGKEL Mc Hex Gap Boletos ean sa edt tu AAA SDHEGO PIN sita OX SO MAMM La doubt pets nn o NUT HeX Cap BO enea a aa te yl Fat WV Ea ed a rare MO noia LOCK Wasner escran as dead A treu ea rdiet leal AMA PPP mbasise deem asa dac ne ee HOD AO Sanding Table pc A A E A E EA E E MES Siding Plate c D a a e aa E SPHEEG Piesi da 4X12 miii e ee A S ET Pan Head Screw w flange IVO XD aa ida e Ea Eas Hex Cap Boll rss ias MexX20ii M RC C MN Flat Washer eo ca uro Lock Washer s in Jm WOorkstop Assembly DP aii gef n T Nantes gt UPRO AN iiaa c Re 21 0 An Flat VASE ac a tree id I TO ae testes ide A Iioc c TM FORNON Gu rut ida A ue den des s Hex Cap Boll a e uter io ba VOX Oia desees Lock A A hotel A Miter Gauger Assembly CP RL Gude A icu oM tcl EAS uten iot t UL toni icu A Ec A E SPANG EIN O 5541740 MM eee ee ia eS R9 6 EERE I EEE E AA E TE E EAE A EE E E E tes die aa a i APA Inn sama AT stan useness Pan Head Screw 3 16 X 114 ccc cece sence BOCK KNOD ASSCMDIV anatomia nan iento Et A e en A e o um Am uu A PNE Hex iicet OMI des cue md pus E AVS ses NH101700 NU dci NETUS st no 1162532 SH101600
13. This pdf document is bookmarked J ET Operating Instructions and Parts Manual Combination Belt Disc Sander Model JSG 6DC with optional open stand with optional closed stand D NRTL C LR108026 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 708598 Ph 800 274 6848 Revision G 03 2010 www waltermeier com Copyright O 2010 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits rem Emp Beam Clamps Bottle Jacks t Chain Hoist Cable Pullers Manual Cold Saws IR TEA Lever Hoists Hoists Air Pullers JCH Models Hoists Electric Pa
14. al purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HER
15. c Shaft Bushing tensa strain 1 do oe 0 1724 Ae Ereror jare 6101 EE CIE TE 1 e sada SM0606400 Countersunk Head Bolt 1741 5 24 OSATA 1 a a 012022 melo ROIG Aia T 1 AG BB 6202LLU Ball Bearing O202LllJ s incesto panes 2 AT PA RS150000 Retaining RING a a a a 1 AG alias 612023W Sandino Platea aia 1 AS A 612024 anus Sanding Belt ad xai at as tp aia 1 OU tema Sanding Belt local purchase 1 KAA SR100700 Hex Socket Cap Screw MIO esee diese Sarai ats 2 D cedat WF102830 Flat Washer ans han a M Php RC nn Le 1 Dl 612026W oadnaltigBeli Guar LS ee ito 1 Dis 612027W SU A better toti kaasad 1 tds 612028 os eine DO TS049200 STATE 612029VV ane o nests OTO nunne SORTE 2104920044 OS A 1er Da ondas SF069300 lolas KD050525 O9 uie 012092W Listes OI uis SP080400 Ut 012089 oy aan as A eter ye Distintos 55060200 Ode 012089 ee 10e TZO Fs eres ri e HT NH061000 1e SS060500 rf ee 9052500 2 eiie eee A Dad SH080500 V Dente WF081818 V cette WS080000 TO entia CULO cerros AAA SHO80800 A PS063000 las 11516105 4 A o SH089400
16. contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete Make sure the sander is firmly secured to the stand or bench before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it
17. e the belt tensioning handle 7 Before operating the belt should be tracked See Belt Tracking Adjustment Workstop Assembly When the sanding belt is to be used in the horizontal position the table may be used as a yr fence or the table may be removed and the ge workstop assembly installed Workstop Refer to Figure 18 1 Remove table and trunnion assembly by removing the table lock handle and washer 2 Slide workstop bracket onto stud and fasten with the washer and lock handle 3 Adjust workstop to clear belt before starting machine Figure 18 14 Dust Collection It is strongly recommended that a dust collection system not included be connected to the sander Mount a 4 inch hose to the sander s dust port and secure with a hose clamp Note Dryer vent hose is not suitable for such use The dust collector should have sufficient capacity for this size machine a minimum rating of 450 CFM cubic feet per minute is recommended A variety of JET dust collectors is available see our website at www waltermeier com Adjustments Tools required for adjustments 3mm hex key 6mm hex key provided 10mm wrench 13mm wrench Combination and or machinist s square Cross point Screwdriver Belt Table Adjustment 1 Disconnect machine from the power source 2 Place a square on the table and up against the platen or abrasive belt as shown in Figure 19 3 Loosen the table lock handle a
18. e fuse or reset circuit breaker Sander will not start Fuse blown or circuit breaker tripped Verify that supply circuit is appropriate for amperage rating on motor plate Cord damaged Replace cord Starting capacitor bad Replace starting capacitor Replace with adeguate size and Sanding belt does not Extension cord too light or too long roh Cod d come up to speed Contact a qualified electrician Beiden pP Adjust stand so that it rests evenly on the floor sander vibrates Bearing fatigue Have bearings replaced by a qualified excessively service technician Motor problem Have motor inspected by a qualified technician Abrasive belt keeps T OS Arrows on abrasive belt and machine Belt running in wrong direction en aor tearing should be pointing same direction Table not square to abrasive belt uid daa to adjust table to square JUNE Miter slot not parallel to abrasive belt sse Dcos adjust table s miter slot parallel to abrasive belt Work held still Keep workpiece moving Use coarser grit for stock removal and Sanding marks on ono qui SAAGI pelt fine grit for finish sanding wood Feed pressure too great Never force work into sanding platen sanding against the grain Sand with the grain Optional Accessories 708566 JSG 6SA Open Stand 708598 JSG 6DC CS Closed Stand Dust Collectors and Accessories see your JET distributor Replacement Parts Replacement parts are listed on the fo
19. e three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is wired to run at 115 volt operation This sander when wired for 115 volts is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure 2 A temporary adapter which looks like the adapter illustrated in Figure 3 may be used to connect this plug to a two pole receptacle as shown in Figure 3 if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in Figure 3 It is recommended that the JSG 6DC Belt Disc Sander when operated at 115 volt be connected to a grounded and dedicated minimum 30 amp circuit with a 30 amp circuit breaker or time delay fuse Local codes take precedence over recommendations Grounding Prong 0 ADAPTER E GROUNDING 0 EAR SECURED WITH SCREW o Se RGUNDING 115 volt Grounded Outlet AA Three Prong Plug Figure 2 Figure 3 230 Volt Operation If 230V single phase operation is desired the following instructions must be followed 1 Disconnect
20. es 994509 anna o gee ene aaa 1 y OP AR ST040400 TAPPING Screw eeeesssee MAKD vai bees tas een 2 TO A 612008 iae A I 1 One SF059100 Pan Head Screw w flange MIXTA es a 2 ZU kis SR080700 Hex Socket Cap Screw MOXI Diese a 4 PA EA 612009W zie O an du 1 Le SR080700 Hex Socket Cap Screw MOXI ii 1 ZO PDT NH061000 NUT pee a ele MO ta 1 ZA RN 99060600 DOLO Wii aude MOS nic 1 ZO cs CIO Dc A OMNEM M 1 2D dst PS054500 ss SPANO PIT suene is as o c tod NM aise 1 Ll 0120 tana elec fete c Cr n 1 ZO VS020500 ajuste S MIO pt o 3 20 icd e dn KDO50560 NM E S 5X9 XOGO Miranda 1 JD 6120128 HANS ROGERS RU Malt a nine 1 SX NOE OT20 AMA A E a a 1 OL au ecd NH243600 ply ec PTUS MA MEC 1 a 6120 14 sai Eccentriic onal brackets di ib MU du ute ue 1 JR OIO TS aE SPANIE O do E N 3 010 us SR109400 Hex Socket Cap Screw Y 6 Clo AMENA 612016 iaaii N S SE E A IET A EA A ETE E E E 2 ste 6120 AA o El SA NS estate 2 JOLI SR069200 Hex Socket Cap Screw Vile to A A 1 OO MEER 04 274 0 ko AA o A aimee A en oL ten deis 1 10 RS200000 Retaining Ring S40 a a a 1 ds 012019 vom a 1 42 012020 Eccentri
21. four screws holding the table to the trunnions B Figure 25 with a 12mm wrench and nudge the table until parallel Re tighten screws Note Always maintain a gap of approximately 1 16 between the table edge and the abrasive disc Once the table is square and parallel to the disc verify the stops as follows Adjust 90 Stop 5 Loosen lock nut on the 90 stop Figure 23 with a 10mm wrench Turn the set screw down 3mm hex key to contact the table Re tighten lock nut Adjust 45 Stop 6 To adjust the 45 stop pivot the 90 stop block out of the way and tilt the table down against the 45 stop screw Figure 25 Check the angle with a 45 measuring device on the table and against the disc 7 f adjustment is necessary loosen the hex nut turn the stop screw as needed and re tighten the hex nut to secure the setting Adjust Rear Stop The rear stop Figure 26 is used when tilting the disc table upward It can be set to limit the table tilt to about minus 15 To tilt the table to the full minus 25 remove the rear stop screw and nut Miter Gauge Refer to Figure 27 Check the zero setting of the miter gauge Note Make sure the miter slot is parallel to the disc surface 1 Place the miter gauge into the disc table slot and loosen the miter gauge knob 2 Place a square against miter gauge and disc so that it sits flush against both surfaces 3 Tighten the knob and check the zero setting If
22. h all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This sander is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a belt disc sander do not use until proper training and knowledge have been obtained Don t use power tools in damp or wet locations or expose them to rain This sander is intended to be used with wood and wood products only Use of this sander and a dust collector with metal products is a potential fire hazard If a dust collector is not used with this machine remove the dust chutes Do not use this sander for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this sander Note Everyday eyeglasses only have impact resistant lenses they are not safety glasses Also use face or dust masks if the cutting operation is dusty Before operating this sander remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Some dust created by power sanding sawing grinding drilling and other construction activities
23. itor Start 1 1 2HP 1PH 115 230V pre wired 115V 12 8 6 2A 60Hz Overall Dimensions with Belt Arm Horizontal L x W x Hin ocoococcocococconocconoconnocnnnononnononnonononnononcnnnnnnnnnnnss 35 x 22x 18 with Belt Arm Vertical L x W x Hin ocoococcococoococonconoccnnoconnononnonononnononnononcnnoneninanono 35 x 22 x 34 1 2 asetse aa Mmm e i 18 1 2 x 15 Approximate Weight Net Shipping Ibs V ss 215 229 Accessory Stands Approximate Weight of Open Stand Net Shipping lbs V 25 28 Approximate Weight of Closed Stand Net Shipping Ibs cococcococconocoocococconoconnononnoconnnnonnnnos 55 61 The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier reserves the right to change specifications at any time and without prior notice without incurring obligations On Off Switch Padlock The Sander is equipped with a push button switch that will accept a safety padlock not included To safeguard your machine from unauthorized operation and accidental starting by young children the use of a padlock is highly recommended A padlock stock no 709012 A is available from your local authorized JET distributor or by calling Walter Meier Manufacturing Inc at the phone number on the cover of this manual To lock out the switch 1 Open the padlock See Figure 1
24. ive Disc Note You may wish to check the angle setting of the table before installing the abrasive disc See Disc Table Adjustment To install the abrasive disc 1 2 Disconnect machine from power source Make sure the aluminum disc is clean and dry Peel the backing from the abrasive and carefully insert it between disc and table align and press into place groove Figure 15 Belt Tensioning Handle Figure 16 Hex Nut 4 Rotate disc a half turn and press other half of abrasive into place Make sure to remove any entrapped air by pressing all parts of the abrasive against the disc Abrasive Belt 1 Disconnect machine from power source Raise the belt arm to vertical position Loosen lock screw and open left side panel p Up I Most brands of replacement abrasives are directional and must be installed in the proper direction Directional belts are so indicated on the backing material by arrows The direction of the abrasive should match that of the arrow on the platen assembly E Figure 17 3 Direction TUE Arrow NOTE Failure to comply with abrasive belt directional instructions may result in premature belt breakage Figure 17 5 Once the belt direction has been determined pull the belt tensioning handle toward you with one hand while using the other hand to slide the belt onto both drums and over the platen pad See Figure 17 6 Center the belt on the platen and releas
25. let Trucks Scissor Lift Tables WW Drill Presses Fastening Tools Metal forming Rigging Equip WW Benchto Screw Jacks WW Dust Collectors Mechanics Hand Tool Worinefoceeserem Conte MIDI Service Jacks Ws Trolleys Geared WW Dust Filters iim al hii Mobile Bases Air Tools Industrial Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or MW Precision Vises Winches Electric educational purposes Lathe Accessories Air Tools Vises no precision Clamps WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or education
26. llowing pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately JSG 6DC Belt Disc Sander Assembly 20 Parts List for JSG 6DC Belt Disc Sander Assembly Index No Part No Description Size Qty A 612001 W O O UCM LL efe Ue onal 1 Lio 612002W BASE ll EM 1 mS SF069300 Pan Head Screw w flange MO Zi 6 sas 612003W Front moe CIE TREE 1 D ente ies SF069300 Pan Head Screw w flange MO Litio 4 Otis 612004W USE TUBE ver 2 Pain 612005 oa id O EET 2 D SF069300 Pan Head Screw w flange MO Pen 8 2 NETTE 612006W USE HOGG isse Sect tes lad valmida laata taa la 1 LOA MA150001W MONO Ro 1 jast IT 2121010 uto EEG SA Re Rien taste psp dM E DILDOD AMA ae AAA 500MFD 125VAC 1 es O91090 AMA El AAA SOMFD 250VAC 1 Lu E ER CC324101 ae A cmi edoneg ou de dressed ie 1 1e 150509 gt eric Strain Reller Plate sce coat 1 Fo 9960628 ret NGC e SEE O a ese S a ne 1 ln SF059100 Pan Head Screw w flange MOXO museum 2 o 640 OF tad OMC B OR M A NN eee ee ne 1 A cuaacsc
27. nd move the table until the square sits flush to both surfaces at 90 Tighten the lock handle 4 Place a combination square in the miter gauge slot and check the distance from the slot to the face of the platen See Figure 20 Slide the square along the slot to the other side of the platen and check the distance The distances should be equal to ensure that the miter gauge travels parallel to the belt 5 If the table is not parallel loosen the screws below the table A Figure 21 with a 13mm wrench and nudge the table until parallel Re tighten screws Note Always maintain a gap of approximately 1 16 between the table edge and the abrasive belt Once the table is square and parallel to the belt verify the stops as follows 45 Stop X Figure 19 A Figure 20 Figure 21 Adjust 90 Stop 6 With the table locked at 90 loosen the hex nut on the 90 stop and adjust the set screw to seat against the stop block See Figure 19 Re tighten hex nut to secure the setting 7 f angle indicator adjustment is necessary loosen the screw and shift the pointer to zero and re tighten the screw Adjust 45 Stop 8 Flip the stop block out of the way and tilt the table down to 45 Verify the setting of the 45 angle stop Figure 19 Use the same procedure as above but with a 45 measuring device on the table Correct the stop as needed Belt Arm Orientation Loosen the belt arm lock
28. ptional Note The trunnion brackets are not identical make sure the bracket with the raised indicator line is installed on the left side of the table Install a lock knob D on each threaded stud and tighten to hold the table in position See Adjustments section for further instruction on adjusting the disc table Belt Table 1 Loosen the sanding platen lock screw E Figure 13 with a 6mm hex wrench and tilt the belt arm to a vertical position Re tighten the lock screw Guide the belt table trunnion onto the stud as shown in Figure 14 The raised track on the trunnion must fit into the groove on the belt arm Place the remaining M10 flat washer onto the stud Figure 15 Thread the nut of the table lock handle Figure 15 onto the stud To do this quickly pull out on the handle while tightening the nut with a 4mm hex wrench When the nut is fully tightened onto the stud release the handle making sure it seats itself back onto the nut Note The table lock handle can be repositioned at any time for convenience by pulling out on the handle rotating it to new position then releasing it Make sure it re seats itself on the nut Screw the belt tensioning handle Figure 16 into the threaded hole in the belt tracking assembly and tighten the hex nut against the shaft with a 13mm wrench See Adjustments section for further instruction on adjusting the belt table Installing Abrasives Abras
29. re the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating Use the chart in Figure 7 as a general guide in choosing the correct size extension cord for the Bandsaw If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Recommended Minimum Gauge AWG of Extension Cords Ampere Rating lt 6 6 to 10 C 7 e T 6e o f e f e owi f e f e Lo pow 7 12 to 16 Figure 7 Unpacking Open shipping carton s and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Sander is assembled and running properly Compare the contents of your carton s with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of Main Carton See Figure 8 Belt Disc Sander A Belt Sanding Table B Disc Sanding Table C Miter Gauge Assembly D Workstop Assembly E Lock Knobs F Belt Tensioning Handle w Nut G Table Lock Handle H 12 inch Abrasive Disc 1 6 x 48 inch Abrasive Belt J Operator s Manual not shown Warranty Card not shown Hardware Bag K containing 1 Hex Key 6mm 4 Hex Cap Screws M10 x 8
30. s for lubricating the tool and changing accessories Support the workpiece adequately maintain control of the work at all times Avoid kickback by sanding in accordance with directional arrows When disc sanding sand on the downward side of the disc sanding on the upward side can cause the workpiece to fly up causing injury Sand with the grain of the wood Do not sand workpieces that are too small to be safely supported When sanding a large workpiece use a support table to help stabilize it Turn off the machine and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious or even fatal injury SAVE THESE INSTRUCTIONS Introduction This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JSG 6DC Belt
31. screw see Figure 13 to tilt the belt arm to vertical or horizontal position The belt arm can also be secured at any angle between Always tighten the screw before operating Note Belt tracking may require re adjustment if the belt assembly is moved from vertical to horizontal or back again Limit Screw Adjustment This set screw Figure 22 limits the rotation of the belt arm to vertical and horizontal positions and has been pre set If it should ever need re adjustment 1 Loosen lock nut on the set screw with a 10mm wrench 2 With a 3mm hex key turn set screw all the way in until it bottoms out Back screw out three turns and re tighten lock nut while holding screw in place Disc Table Adjustment 1 Disconnect machine from power source 2 Place a square on the table and against the disc See Figure 23 Loosen both lock knobs move the table until the square sits flush to both surfaces at 90 and re tighten both knobs Note You may need to pivot the stop block out of the way 3 Place a combination square in the miter gauge slot and check the distance from the slot to face of the disc See Figure 24 Slide the square along the slot to the other side of the disc and check the distance The distances should be equal to ensure that the miter gauge travels parallel to the disc Belt Arm Limit Screw 90 Stop M Stop Block y e Figure 23 Figure 2 16 4 f table is not parallel loosen the
32. the machine from the power source 2 This sander is supplied with four motor leads that are connected for 115V operation as shown in Figure 4 Remove the switch box and reconnect these four motor leads for 230V operation as shown in Figure 5 Re install the switch box 3 he 115V attachment plug shown in Figure 6 supplied with the sander must be replaced with a UL CSA listed plug suitable for 230V operation shown in Figure 7 Contact your local authorized Walter Meier Manufacturing Inc service center or qualified electrician for proper procedures to install the plug The sander must comply with all local and national codes after the 230 volt plug is installed 4 The band saw with a 230 volt plug should only be connected to an outlet having the same configuration see Figure 7 No adapter is available or should be used with the 230 volt plug Important In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle It is recommended that the JSG 6DC Belt Disc Sander when operated at 230 volt be connected to a grounded and dedicated minimum 15 amp circuit with a 15 amp circuit breaker or time delay fuse Local codes take precedence over recommendations 115 Volt 230 Volt 4 2 Gray Figure 4 Figure 5 Grounding Prong Grounded Outlet Figure 6 Extension Cords If an extension cord is necessary make su
33. tions on installing the new belt Abrasive Disc Replacement 1 Disconnect machine from the power source 2 Slowly work the tip of a knife under the abrasive disc and work it around the circumference of the disc until abrasive can be removed by hand 3 Clean the aluminum disc of any residual adhesive using mineral spirits or similar solvent Allow to dry 4 See Installing Abrasives for instructions on installing the new abrasive disc Figure 28 Maintenance AWARNING Before doing maintenance on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury Wipe the machine down after each use Keep exposed metal surfaces clean and rust free A light coat of paste wax applied to the tables will help protect the surfaces Make periodic inspections of the sander checking fastener tightness abrasive wear tracking accuracy etc Listen for any unusual motor noises or vibrations that might indicate bearing fatigue Note All rotating parts run on sealed ball bearings and do not require lubrication If you will not be using the machine for an extended period remove the abrasive belt this will prevent it from stretching and will prolong its life If the power cord is worn cut or damaged in any way have it replaced immediately Troubleshooting See MOP ded horae Check all plug connections motor Replac
34. will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting 4 Warnings 21 22 23 24 25 26 21 28 29 30 31 32 33 Cluttered areas and benches invite accidents Keep the area around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the sanding belt disc or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep tools sharp and clean for the best and safest performance Follow instruction
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