Vogelzang PB65XL Installation Guide
Contents
1. IMPORTANT Installation Points 1 Size chimney flue to stove collar This stove requires a 6 diameter flue 2 Never connect this unit to a chimney serv ing another appliance 3 Thechimney must meet all minimum height requirements 4 Never use a chimney to ventilate a cellar or basement 5 Contact your local building authority for approved methods of installation and any necessary permits and or inspections VGZ 003 20120327 0 www vogelzang com MASONRY CHIMNEY Before using an existing masonry chimney clean the chimney inspect the flue liner and make any repairs needed to be sure it is safe to use Make repairs before attaching the stove The con nector stove pipe and fittings you will need to con nect directly to a masonry chimney are shown in figure 9 THIMBLE CHIMNEY FLUE e Rouup COLLAR 24 ga BLACK CONNECTOR 5 8 TILE STOVEPIPE CHIMNEY LINER MASONRY CHIMNEY Fig 9 Masonry Chimney Connection If the connector stove pipe must go through a combustible wall before entering the masonry chimney consult a qualified mason or chimney dealer The installation must conform to local build ing and fire codes and latest edition of NFPA 211 If there is a cleanout opening in the base of the chimney close it tightly UL 103HT CHIMNEY MANDATORY CHIMNEY CAP 2 FT MIN 3 FT MIN 11 FT MIN REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUC TIONS CONNECTOR PIPE FLOOR PROT2. Air space 2 attach connector 9 in 229 mm min securely o Solid insulated listed factory built Masonry chimney chimney length constructed to NFPA211 Sheet steel supports Minimum chimney clearance C to sheet steel supports and combustibles 2 in 51 mm Two alr channels each 1 In 25 4 mm Chimney connector E Minimum 6 In lt 52 mm glass Two ventilated air iber Insulation channels each 1 In 25 4 mm _ Construction of Masonry chimney Sheet steel sheet steel constructed to supports NFPA 211 i D supports Chimney section Air space 2 in 51 mm Page 10 PB65XL Sheet steel Minimum chimney clearance to sheet steel supports and combustibles Minimum clearance 2 in 51 mm 2 In 51 mm 1410 25 4 mm air space to chimney length Chimney connector Chimney length Masonry chimney Sheet steel constructed supports to NFPA211 Vogelzang International Corp Brick Masonry Minimum 3 57 89mm thick brick masonry all framed into combustible wall with a minimum of 127 305mm brick separation from clay liner to combustibles The fireclay liner shall run from outer surface of brick wall to but not beyond the inner surface of chimney flue liner and shall be firmly cemented in place Insulated Sleeve Solid insulated listed factory built chimney length of the same inside diameter as the chimney con nector and having 17 25 4mm or more of insulation w
3. Burn with the spin draft control open for several minutes at numerous intervals throughout the day being careful not to over fire the unit Following this process will help to warm the chimney and reduce the amount of creosote forming condensation within the chimney 5 Establish a routine for the handling of fuel firing and operating the stove Check daily for creosote build up until experience shows how often you need to clean for safe operation Be aware that the hotter the fire the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in the colder months WARNING IN CASE OF CHIMNEY FIRE 1 CLOSE AIR INLET CONTROL AND FLUE PIPE DAMPER 2 GET OUT OF THE HOUSE 3 CALL THE FIRE DEPARTMENT SOOT Formation amp need for Removal CAUTION RISK OF FIRE When coal is burned the products of combustion combine with moisture to form a soot residue which accumu lates in the flue lining When ignited this soot makes an extremely hot fire The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a soot buildup has occurred If soot has accumulated it should be removed to reduce the risk of a chimney fire Additionally coal combustion by products like sul phur dioxide sulphur trioxide and others can corrode VGZ 003 20120327 0 www vogelzang com stainless steel and
4. FIRE WHEN ADDING FRESH COAL NEVER USE MANUFACTURED COAL BRICKS MADE OF COAL DUST AND WAX TYPE BINDER DO NOT STORE WOOD OR COAL ON FLOOR PROTECTOR UNDERNEATH STOVEPIPE OR ANYWHERE WITHIN MINIMUM CLEARANCES FROM COMBUSTIBLE SURFACES SPECIFIED FOR THIS STOVE 36 OVER FIRING MAY CAUSE A HOUSE FIRE YOU ARE OVER FIRING IF THE STOVE OR CHIMNEY CONNECTOR GLOWS RED BUILD FIRES ONLY ON INTEGRAL GRATE INCLUDED WITH THE STOVE WARNING EXPLOSION HAZARD NEVER USE CHEMICALS GASOLINE GAS OLINE TYPE LANTERN FUEL KEROSENE NAPHTHA CHARCOAL LIGHTER FLUID OR SIMILAR FLAMMABLE LIQUIDS TO START OR FRESHEN UP A FIRE IN THE STOVE e KEEP ALL FLAMMABLE LIQUIDS ESPE CIALLY GASOLINE OUT OF THE VICINITY OF THE STOVE WHETHER IN USE OR IN STORAGE OPERATING SAFETY PRECAUTIONS 1 STOVEIS HOTWHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY FROM HOT STOVE CONTACT MAY CAUSE SKIN BURNS DO NOT TOUCH THE STOVE AFTER FIRING UNTIL IT HAS COOLED 2 NEVER OVER FIRE THIS STOVE BY BUILD ING EXCESSIVELY HOT FIRES AS A HOUSE BUILDING FIRE MAY RESULT YOU ARE OVER FIRING THE STOVE IF STOVE OR STOVEPIPE BEGINS TO GLOW OR TURN RED 3 NEVER BUILD EXTREMELY LARGE FIRES IN THIS TYPE OF STOVE AS DAMAGE TO THE STOVE OR SMOKE LEAKAGE MAY RESULT 4 PROVIDE AIR INTO THE ROOM FOR PROP ER COMBUSTION 5 INSPECT STOVEPIPE EVERY 60 DAYS REPLACE IMMEDIATELY IF STOVEPIPE IS RUSTING OR LEAKING
5. and flue gases which are the result of fuel combustion 2 The chimney provides draft which allows oxygen to be continuously introduced into the appliance so that proper combustion is possible This stove relies on natural draft to operate NOTICE Always provide a source of fresh air into the room where the stove is located Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions fire or death DRAFT Your stove itself does not create draft Draft is provided by the chimney To achieve proper draft your chimney must meet the three minimum height requirements detailed in figures 10 13 A minimum of 0 05 w c measured in water column is required for proper drafting to prevent back puffing smoke spillage and to maximize performance Draft must not exceed 0 06 w c or unsafe operating conditions may occur A barometric draft regulator must be installed if draft exceeds 0 06 w c Gauges to measure draft are readily available at stove stores and are economi cal to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can have an adverse effect on the draft The manufacturer cannot be held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem
6. stacks of kindling on the paper to start the fire Light the paper and kindling close the door and secure tightly After the fire has been started and is burning sat isfactorily close slide draft almost all the way Adjust spin draft on feed door to control rate of burn to the desired level NEVER build extremely large fires in this type of stove as damage to the stove or smoking may result 10 If you have too much draft then regulate the draft with the 6 stove pipe damper Continued on next page PB65XL Page 11 OPERATING INSTRUCTIONS continued 11 DO NOT TOUCH SEVERE BURNS MAY RESULT After firing DO NOT TOUCH STOVE until it has cooled 12 This is a cast iron stove It does NOT have welded seams From time to time you may need to refill and or replace the stove cement mortar along the seams 13 Adjust the draft damper and spin draft control The more closed the spin draft is set the lower and slower the fire will burn The more open the faster and hotter the fire will burn Do not over fire the stove ADDING FUEL Add small amounts of fuel each hour or so instead of piling large quantities of fuel at one time This will insure a more complete combustion process and less buildup of tars soot or creosote will occur in the chimney 1 Always open draft damper before opening the feed door When adding fuel be careful not to smother the fire Close the feed door and secure tightly Adjust the damper and spin
7. ECTOR Fig 10 Chimney Construction Through Attic Space PB65XL Page 7 CHIMNEY CONNECTIONS continued MANUFACTURED CHIMNEY REFER TO CHIMNEY AND CHIMNEY CONNECTOR MAKER S INSTRUCTIONS FOR INSTALLATION AND USE UL 103HT CHIMNEY 2 FT MIN 10 FT MANDATORY CHIMNEY CAP 3 FT MIN 11 FT MIN REFER TO CHIMNEY MANUFACTURER S PARTS AND INSTRUC TIONS FLOOR PROTECTOR Fig 11 Chimney Construction Through Roof Use only a 6 diameter manufactured chimney sys tem listed to UL 103 HT Chimney made to this listing is High Temperature rated to 2100 degrees Fahrenheit Use chimney from only one manufacturer Never mix brands Carefully follow the chimney manufacturer s stated requirements and clearances Use the chimney manufacturer s attic guards roof supports flashing and fire stops when passing through a ceiling Use a listed WIANDAIUHY CHININEY CAP 2 FT MIN 3 FT MIN 11 FT MINIMUM MINIMUM CLEARANCE 18 INCLUDING WALLTHIMBLE FLOOR PROTECTOR Fig 12 Chimney Connection to Firebox Through Masonry Wall Page 8 PB65XL Vogelzang International Corp thimble when passing through a combustible wall Do not use makeshift compromises during installation WARNING DO NOT USE SINGLE WALL CON NECTOR PIPE AS A CHIMNEY A HOUSE FIRE COULD RESULT When using a pre existing chimney have it s condi tion and installation inspected before using Make sure that
8. IONS REQUIREMENTS FOR HEATING APPLIANCES IT MUST BE IN STALLED BEFORE USE NO EXCEPTIONS 10 Attach stove piping see instructions on page 5 Vogelzang International Corp N 6 15 25 cm Fig 1 Draft Damper Installation VGZ 003 20120327 0 LOCATING STOVE CEILING CEILING 18 DASHED LINE SHOWS Heron CHIMNEY BACKWALL PROTECTION CONSTRUCTION Minimum i e n NFPA 211 Floor to Ceiling 4 Room Height d 18 S 39 8ft 2 4m 4936 z PROTECTOR W ii a SIDEWALL si 367 Q al gt lt COMBUSTIBLE CONSTRUCTION 18 ACCORDING TO NFPA 211 Coo ie 36 c i 18 LN 1 gt 4 183 k 18 FLOOR PROTECTOR 54 gt TOP VIEW FRONT VIEW SIDE VIEW Fig 2 Minimum Clearance Dimensions from Combustible Surfaces Fig 3 Proper clearances must be maintained for ad equate air circulation Adequate ventilation must be provided while operating this stove 1 The stove must be placed on solid con crete solid masonry or when installed on a combustible floor a solid surface floor protector listed to UL1618 Type 2 with a minimum of 1 thick and a R value of 3 0 or greater such as Hy C or Imperial Model UL 5463BK must be used NOTE To calculate R values of equivalent alternative materials see page 15 The base must extend at least 18 beyond the front rear and sides of the stove and must ext
9. RAILROAD POTBELLY STOVE Model PB65XL Owners Manual save this manual for future reference READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS STOVE FAILURE TO FOLLOW INSTRUC TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH NOTE IT IS RECOMMENDED INSTALLATION BE COMPLETED BY A QUALIFIED HEATING EQUIPMENT INSTALLER REFER TO MARKINGS ON STOVE LABELS FOR ADDITIONAL INFORMATION DO NOT INSTALL IN A MOBILE HOME SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALLATION REQUIREMENTS FOR YOUR AREA Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 CORPORATION Fax 1 616 396 1971 VGZ 003 20120327 0 www vogelzang com PB65XL Page 1 SAFETY INSTRUCTIONS Read All Instructions carefully il Page 2 PB65XL The installation of this stove must comply with your local building code rulings Please observe the clear ances to combustibles see reference figures 2 4 Do not place fuel furniture or any other objects within the clearance area Verify that the stove is properly installed be fore firing the stove for the first time After read ing these instructions if you have any doubt about your ability to complete your installation prope
10. S STOVE IN A MOBILE HOME MANUFACTURED HOME TENT OR TRAILER NO EXCEPTIONS The clearances provided are minimum dimensions Installation of this stove must comply with your local building code rulings This stove is NOT a UL listed stove MINIMUM CLEARANCES TO COMBUSTIBLE SURFACES Unit to Sidewall 36 inches Unit to Backwall 36 inches Unit Corner to Wall 36 inches Pipe Connector to Backwall 38 inches Pipe Connector to Ceiling 18 inches Continued on next page VGZ 003 20120327 0 www vogelzang com PB65XL Page 5 CONNECTOR PIPE INSTALLATION NOTE CONNECTOR PIPE IS NOT INCLUDED TO PURCHASE PIPE VISIT YOUR LOCAL HARDWARE HOME OR BUILDING CEN TER SEE LOCATING STOVE PAGE 4 FOR ADDITIONAL SPECIFICATIONS 1 The smooth end of the stovepipe fits over the cast iron flue collar at top rear of stove fig 5 a Crimped end of pipe must be away from stove b Hand form lower end fig 6 of stove pipe to oval shape fig 7 and slide over flue outlet collar as shown in figure 5 c Secure stove pipe to flue collar with at least three 3 sheet metal screws and seal with stove cement 2 Horizontal pipe runs must slope upwards towards the chimney at least 1 4 per foot of horizontal run You must have at least 18 inches of clearance between any horizontal piping and the ceiling 4 The pipe cannot extend into the chimney flue figure 8 5 Secure pipe elbow sections with three 3 sheet metal sc
11. SMOKE INTO THE ROOM VGZ 003 20120327 0 www vogelzang com For use with SOLID WOOD or COAL FUEL ONLY Hardwood 10 to 16 should be air dried sea soned for a minimum of 6 months Logs greater than 6 in diameter should be split Wood should be stored in a dry well ventilated area The humidity content for usable firewood must be less than 20 of the weight of the log Attempts to use wet or unseasoned wood will cause ignition problems rapid creosote build up with possible chimney fire incomplete combustion low heat yield Chestnut egg stove or nut sized coal for residential furnaces or any of the specialty packaged fireplace coals not wax type Coal Bricks can be used Low ash content 2 to 6 coal is recommended NOTICE USE SOLID WOOD OR COAL MA TERIALS ONLY FOR BEST RESULTS WHEN BURNING COAL USE SOLID BITUMINOUS COAL NEVER USE MANUFACTURED COAL BRICKS MADE OF COAL DUST AND WAX TYPE BINDER STORE COAL IN DRY WELL VENTILATED AREA DO NOT BURN GARBAGE CHARCOAL OR FLAMMABLE LIQUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL LIGHTING 1 Open stove pipe draft damper fully to provide maxi mum draft Fully open spin draft on ash door and keep spin draft on feed door closed USE WOOD OR COAL ONLY Build six 6 small fires upon initial firing Open the feed door and light wood or coal using several wads of crushed paper or a pile of twigs in the firebox Lay small
12. TED FLOOR PROTECTOR Fig 13 Fireplace Conversion VGZ 003 20120327 0 www vogelzang com 5 A small airspace about 1 2 should remain between the stovepipe and thimble to allow for expansion of the pipe Seal this airspace with high temperature caulking or ceramic wool 6 Secure and seal the damper in the closed posi tion using high temp caulking ceramic wool or furnace cement Also check to see if the chimney has a cleanout If it does make sure it is closed and sealed as well A leaky cleanout will greatly reduce draft efficiency If you have any questions regarding venting your stove contact the manufacturer or contact the Na tional Fire Protection Association NFPA and request a copy of the latest editions of NFPA Standard 211 and NFPA Standard 908 Their address is Battery March Park Quincy MA 02269 PB65XL Page 9 CHIMNEY CONNECTOR SYSTEMS amp CLEARANCES Minimum chimney clearance to brick A and combustibles 2 in 51 mm Minimum clearance 12 in 305 mm of brick 3 gt o E 2 Chimney o connector zt Fire clay 12k 305 mm Masonry chimney liner to combustibles rica to Minimum chimney clearance from masonry to sheet steel supports and combustibles 2 in 51 mm Minimum B clearance 9 in 229 mm Factory built Nonsoluble i refractory Chimney chimney length cement connector Chimney length flush with inside of flue Use chimney mfrs parts to
13. awer removed Such actions can result in very dangerous operating conditions DO NOT OVER FIRE THE STOVE Over firing will occur if combustion air is uncontrolled as when ash cleanout door or feed door is left open during operation Such actions can result in very dangerous operating conditions While in operation keep the ash cleanout drawer in place and the ash door and feed door closed and secured at all times except while tending the fire Do not load the fuel to a height or in such man ner that it would be hazardous when opening the door NEVER LEAVE THE STOVE UNATTENDED when the door is open Always close the door after ignition DO NOT CONNECT TO OR USE IN CONJUNC TION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS THIS STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIRCASE as it may block egress in the event of a fire 32 33 34 35 36 www vogelzang com FIREPLACE Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance to avoid false alarms Detec tors should be located close to sleeping areas Follow the smoke detectors manufacturers placement and installation instructions Maintain smoke detector per manufacturer s instructions CARBON MONOXIDE CO HAZARD A buildup of CO fumes is toxic and can be fatal Carbon Monoxide is a colorless odorless gas produced during combus tion o
14. cription Qty 1 Cook Lid i reset 1 12 Shaker Grate 1 2 EE 1 13 Lower 1 3 Collar Topsin 1 14 rer eiue see ees 1 4 Top Plate 1 15 E ENCORE NER 4 5 Upper Chamber ceci 1 16 ASW DOO ERE IRA 1 6 Feed Chamber sss 1 17 Slide Draft nee 1 7 Feed 1 18 Slide Draft Knob 1 8 SpinDtralft eec iioii cg 1 19 Ash Drawer conin aaan 1 9 Spring Handle esses 1 20 Draft Damper for pipe installation 1 10 Burn Chamber sees 1 21 Hardware Pack not shown 1 11 Shaker Door Page 14 PB65XL Vogelzang International Corp VGZ 003 20120327 0 FLOOR PROTECTOR MATERIAL CALCULATIONS This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R value as stated in step 1 of the installation instructions under Locating Stove section of this manual If the floor protector ma terials listed in the instructions are not available materials with an equivalent R value may be substituted Alternate materials may be rated with C factor Thermal Conductance or k factor Thermal Conductivity ratings which must be converted to R value to determine if the alternate ma
15. draft controls Empty ashes regularly Do not allow ashes to pile up higher than the top of the hearth see Safety Instructions 14 page 2 If ashes build up to the grate burnout will occur 6 Properly dispose of hot ashes see Safety Instructions item 14 on page 2 7T Do not over fire the stove CAUTION DO NOT OVER FIRE APPLIANCE TOO MUCH FUEL OR BURNING PROHIB ITED MATERIALS SUCH AS TRASH OR FLAMMABLE LIQUIDS MAY CAUSE OVER FIRING YOU ARE OVER FIRING IF ANY PART OF THE STOVE OR THE CHIMNEY CONNECTORS GLOWS RED IMMEDIATELY CLOSE THE DOOR SPIN DRAFT AND FLUE DAMPERTO REDUCE THE AIR SUPPLY TO THE FIRE THIS WILL SLOW DOWN THE FIRE CAUTION SLOW BURNING FIRES AND EXTENDED USE MAY CAUSE EXCES SIVE CREOSOTE BUILDUP IGNITION OF CREOSOTE BUILDUP OR OVER FIRING MAY CAUSE A CHIMNEY FIRE CHIMNEY FIRES BURN EXTREMELY HOT AND MAY IGNITE SURROUNDING MATERIALS IN CASE OF A CHIMNEY FIRE LEAVE THE BUILDING AND CALL THE FIRE DEPARTMENT FROM A SAFE LOCATION Page 12 PB65XL Vogelzang International Corp ASH DISPOSAL While in use empty ash pan regularly Too much ash accumulation can restrict airflow to the fire and damage the grate Dispose of ashes properly See Safety Instructions 14 page 2 CHIMNEY DRAFT Draft is a function of the chim ney not the stove do not expect the stove to draw Smoke spillage into the house or excessive buildup of condensation or creosote in the chimney are warnin
16. e event of a chimney fire After the fire is out the chimney must be cleaned and inspected for any stress or cracks before starting another fire Check the condition of any combustibles surrounding the chimney DISPOSAL OF ASHES Ashes should be placed in a steel container with a tight fitting lid and moved outdoors immediately The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have completely cooled Other waste shall not be placed in this container To prevent injury do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove Do not operate stove while under the influence of drugs or alcohol The special paints used on your stove may give off some smoke and an odor while they are curing during the first 12 to 15 fires Addi tional smoke and odor may be emitted from the light oils used in construction of the fire box This should disappear after a short period of time and not occur again Persons with lung conditions or owners of susceptible domestic pets such as birds should take prudent precautions Open windows and doors as needed to clear smoke and or odor Paint discoloration will occur if the stove is over fired continued on
17. e with stove bolts Carefully lift stove upright and place in desired location see following instructions for properly locating stove from combustible materials Place lid 1 in position on top plate Place ash drawer 19 into lower chamber 13 Position ash door 16 with slide draft 17 on front of lower chamber 13 Place shaker grate 12 in lower chamber DRAFT DAMPER must be installed before use NO EXCEPTIONS MATERIALS REQUIRED NOTE The following items are NOT included with your stove Flooring Protection 54 x 63 min as specified see page 4 Chimney Connection 6 black steel 24 ga min straight or elbow as required 1 2 Sheet Metal Screws Chimney Existing 6 Lined Ma sonry Chimney or 6 Inside Dia manufactured chimney system listed to UL 103 HT Furnace Cement manufacturer recommends Rutland Code 78 or equivalent 9 Install flue pipe draft damper 20 into the top end of the first straight section of stove pipe fig 1 exiting the stove before the stove is used a Drill two 1 4 holes centered on either side of the pipe section 6 from the top end of the pipe figure 1 b Remove the handle from the damper then slide the damper into the pipe c Align the damper with the holes drilled in step 9a and insert the handle through the holes and the damper NOTE THIS DAMPER IS NECESSARY FOR THE PROPER OPERATION OF THE STOVE AND TO MEET EPA EMISS
18. end underneath and 2 beyond each side of horizontal connector pipe if it is elbowed towards a wall see figure 5 and consult local building codes and fire protection ordinances 2 The stove must have its own flue DO NOT CON NECTTHIS UNITTO A CHIMNEY FLUE SERVING OTHER APPLIANCES 3 After observing the clearances to combus tible materials figure 2 4 locate your floor protector accordingly figure 2 and careful ly place the stove in your selected location Install stove pipe elbows and thimble as required utilizing either a recently cleaned and inspected 67 152mm masonry chimney a CORNER CLEARANCES Fig 4 Top View Minimum Corner Clearances from Combustible Surfaces 67 152mm i d ma nu fa cured chimney system listed to UL 103 HT Maximum 64 square inches Use 67 152mm diameter minimum 24 MSG Black or 26 MSG Blue round stove pipe DO NOT USE GALVANIZED duct pipe Secure pipe sections with three 3 sheet metal screws in each stove pipe and or elbow joint to firmly hold the pipe sections together Screws may be no more than a maxi mum of 37 76mm apart DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM Recheck clearances from the stove connector stove pipe and corner clearances using the illustrations figure 2 3 amp 4 and your local building codes or fire protection ordinances NOTE Drywall faced with brick or stone MUST be considered a combustible surface DO NOT INSTALL THI
19. f wood coal oil gas and by other fuel burning appliances It is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney Installed as instructed this stove is designed to be as safe as possible yet it is recommended to install a CO detector Follow the manufacturers recommendations for proper instal lation and use It is recommended to be placed at table top level not near the ceiling to avoid false alarms Realize that devices other than a stove i e motor exhaust can trigger CO alarms If alarm sounds Recognize the symptoms of CO poisoning head aches nausea amp drowsiness Increase ventilation open windows amp doors Make sure stove doors and or lids are closed and secured Check stove for smoking or puffing open airflow controls Check chimney amp connector pipe for leaks blockage or down draft conditions Check CO device for false alarm Keep power cords electrical appliances and or assemblies outside of the clearance area shown in this manual for combustible materials Consult your municipal building department or fire officials about restrictions permits and installation requirements for your area For further information on using your stove safely obtain a copy of the National Fire Protection Association NFPA publication Using Coal and Wood Stoves Safely NFPA No HS 10 1978 The address of the NFPA is Batterymarch Park Qu
20. gs that the chimney is NOT functioning properly Correct the problem before using the stove Following are some possible causes for improper draft 1 The connector stovepipe may be pushed into the chimney too far stopping the draft 2 f the chimney temperature is too cool water will condense in the chimney and run back into the stove Creosote formation will be rapid and may block the chimney Operate the stove at a fire level high enough to keep the chimney warm to prevent condensation from forming 3 If the fire burns well but sometimes creates excess smoke or burns slowly it may be caused by the chimney top being lower than another part of the house or a nearby tree The wind blowing over a house or tree falls on top of the chimney like water over a dam beating down the smoke The top of the chimney should be at least three 3 feet above the roof and be at least two 2 feet higher than any point of the roof within ten 10 feet See also draft on page 7 CREOSOTE Formation and Need for Removal CAUTION RISK OF FIRE When wood fuel is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The organic vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue ac cumulates on the flue lining When ignited this creosote buildup makes an extremely hot fire The chimney connector and chimney should be inspected at least o
21. incy MA 02269 NOTE A PROFESSIONAL LICENSED HEAT ING AND COOLING CONTRACTOR MUST BE CONSULTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE PB65XL Page 3 ASSEMBLY INSTRUCTIONS NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages Safety Glasses Hearth Gloves Pencil 6 foot Folding Rule or Tape Measure Tin Snips Drill Hand or Electric 1 Page 4 PB65XL TOOLS REQUIRED 1 8 dia Drill Bit sheet metal screws Phillips Style Screwdriver 14mm Nut Driver or Ratchet with 14mm Socket for 14mm Hex Nuts amp Stove Bolts CAUTION STOVE IS HEAVY MAKE SURE YOU HAVE ADEQUATE HELP AND USE PROPER LIFTING TECHNIQUES WHENEVER MOVING STOVE Refer to diagram and parts lists at back of this manual Uncrate the stove and remove all protective packing materials and protective poly bag Save cardboard carton for further assembly Remove parts from inside of stove Parts include one lid 1 one lid lifter 2 one ash door 16 with one slide draft 17 one ash drawer 19 four legs 15 hardware pack 21 draft damper 20 and one Spring Handle 9 from inside the firebox Place flattened carton on floor and carefully turn stove over onto carton Securely attach all four legs to base of stov
22. ith a minimum 97 229mm air space between the outer wall of the chimney length and combustibles Ventilated Thimble Sheet steel chimney connector minimum 24 gauge in thickness with a ventilated thimble minimum 24 gauge in thickness having two 17 25 4mm air chan nels separated from combustibles by a minimum of 67 152mm of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 27 51mm larger than the chimney connector and having 17 25 4mm or more of insulation serving as pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a minimum 2 51mm air space between the outer wall of chim ney section and combustibles Minimum length of chimney section shall be 127 305mm chimney section spaced 17 25 4mm away from connector using sheet steel support plates on both ends of chimney section Opening shall be covered and chimney section supported on both sides with sheet steel support securely fastened to wall sur faces of minimum 24 gauge thickness Fasteners used to secure chimney section shall not penetrate chimney flue liner VGZ 003 20120327 0 OPERATING INSTRUCTIONS CAUTION HOUSE FIRE HAZARDS GASSES EMITTED FROM FRESHLY ADDED COAL MUST BE BURNED OR THEY WILL AC CUMULATE AND EXPLODE NEVER SMOTHER A
23. maged If you have any question regarding the condition of the chim ney consult a qualified licensed contractor qualified engineer competent mason certified Chimney Sweep or a knowledgeable inspector Consult your insurance company if you cannot find a qualified expert CAUTION NOT ALL FIREPLACE CHIMNEYS ARE SUITABLE FOR CONVERSIONTO ACCOM MODATE CONNECTION TO A WOOD STOVE CHECK WITH A QUALIFIED EXPERT Many prefabricated fireplaces are of the zero clearance fireplace category These consist of multi layered metal construction They are designed with enough insulation and or air cooling on the base back and sides so they can be safely in stalled in direct contact with combustible floors and walls Although many prefabricated fireplaces carry Continued on next page VGZ 003 20120327 0 CHIMNEY CONNECTIONS continued endorsements from nationally recognized organizations for use as fireplaces they have not been tested for connection to wood stove heaters Connecting a stove to such a device will void the manufacturer s warranty Venting a stove directly into a fireplace does not meet code and should not be attempted The stove war ranty will be void with such an installation Do not create a hazard in your home by connecting in this manner FIREPLACE INSTALLATION Directly connecting the stovepipe into the existing masonry chimney figure 13 Type A Fireplace Conver sion of the fireplace is the only ap
24. masonry chimneys It is important to inspect and clean chimney on a regular schedule CHIMNEY INSPECTIONS The chimney connec tor and chimney should be inspected at the beginning of and at least twice a month during the heating season to determine if a creosote or soot buildup has occurred Chimney fires burn very hot If any part of the stove chimney or chimney connector should glow red reduce the fire by closing the damper and spin draft control and immediately call the fire department CAUTION A CHIMNEY FIRE MAY CAUSE IGNITION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED TO BE A SAFE IF A DISTANCE FROM THE CHIMNEY CHIMNEY FIRE HAS OCCURRED HAVE YOUR CHIMNEY INSPECTED BY A QUALIFIED EXPERT BEFORE USING AGAIN A fire in the stove may be smothered by pouring a large quantity of coarse salt baking soda or cool ashes on top of the fire STOVE JOINTS Required Tune up This stove is manufactured with cast iron components T DOES NOT HAVE WELDED SEAMS Periodic tune up may be required by refilling and or replacing the cement joint mortar along the seams where the cast iron components meet PB65XL Page 13 PARTS LIST PB65XL RAILROAD POTBELLY STOVE When ordering missing or replacement parts always give the Model Number of the stove Part Number and Part Description Use the illustrations and part lists provided to identify parts Contact us at 616 396 1911 to order parts Part No Description Qty PartNo Des
25. nce every two months during the heating season to determine if a creosote buildup has occurred If buildup has accumulated 3mm or more it should be removed to reduce the risk of a chimney fire Failure to remove creosote may result in ignition and may cause a house building fire Creosote may be removed using a chimney brush or other commonly available materials from your local hardware retailer Preventing Creosote Buildup 1 Creosote will inevitably form in your chimney and connector pipe Following these steps will help reduce the rate of build up VGZ 003 20120327 0 MAINTENANCE amp SERVICE HINTS 2 When burning wood use hardwood rather than softwood Burn only seasoned lt 20 humid ity by weight wood Do not mix green wood with seasoned wood Wood that hisses sizzles and blackens prior to igniting should be considered too green Green or wet wood rapidly builds up creosote and reduces heat output by up to 25 2 Avoid smothering the fire with too much fuel Too much fuel loaded at one time will create heavy volatile gas which can coat the chimney with creosote forming tar 3 Burn the stove with the spin draft control wide open for 10 15 minutes every time fresh fuel is loaded into the stove Do not load more than 74 to 7 of the fuel capacity at one time Loading too much fuel at once will cause excessive smoke which contains creosote Mature fires or coals produce very little creosote producing smoke 4
26. next page VGZ 003 20120327 0 SAFETY INSTRUCTIONS continued 18 This stove has a painted surface which 31 DO NOT INSTALL IN AN ALCOVE OR INSIDE A 19 20 21 22 23 24 25 26 27 28 29 30 VGZ 003 20120327 0 is durable but it will not stand rough handling or abuse When installing your stove use care in handling Clean exterior with soap and warm water when stove is not hot Do not use any acids or scouring soap as these solvents wear and dull the finish CLEAN STOVE FREQUENTLY as soot creosote and ash may accumulate Empty ash pan frequently Buildup of ash can block air flow to the fire and or damage the grate Dispose of ash properly see 14 ALERT ALL PERSONSTO THE HAZARDS OF HIGH SURFACETEMPERATURES while stove is in opera tion especially young children Keep away from a hot stove to avoid burns or clothing ignition NEVER LEAVE SMALL CHILDREN UNSUPER VISED WHEN THEY ARE IN THE SAME ROOM AS THE STOVE If small children will be in the same room as the stove during operation provide a sturdy barrier to keep them at a safe distance from the stove Keep stove area clear and free from all combustible materials gasoline engine oil naphtha and other flammable vapors and liquids WHILE TENDING THE FIRE ALWAYS WEAR PRO TECTIVE CLOTHING fire retardant hearth gloves and eye protection to prevent burns Never operate this stove without the ash cleanout door open or ash dr
27. proved method of installation This is a complicated and involved process and to insure safety should only by done by a qualified installer 1 Anentry hole must be cut through the masonry and tile liner with minimal damage to the liner At least 8 of liner must remain below the entry position When locating the stove and stovepipe all minimum clear ances must be observed from combustible surfaces including mantels combustible trim work ceilings and walls Positioning the center of the stove pipe entry into the chimney 24 below the ceiling should insure proper clearance for a 6 stovepipe 2 Install a metal or fire clay 5 8 minimum thickness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue see figure 8 on page 6 3 Secure the thimble with refractory mortar The thimble should be surrounded by 12 of solid unit masonry brickwork or 24 of stone 4 Install the stovepipe into the thimble as far as pos sible without extending past the flue lining see figures 8 amp 9 on pages 6 amp 7 TYPEA FIREPLACE CONVERSION 5 8 FIRECLAY FLUE LINER STOVEPIPE CONNECTOR SEALED AT THIMBLE HORIZONTAL 6 BLACK STOVEPIPE 24 GA WITH 1 4 RISE PER FOOT BN CHIMNEY 6 BLACK STOVEPIPE ELBOW CLEARANCE REDUCER FOR MANTEL 6 BLACK STOVEPIPE b CONNECTION 4 TO CHIMNEY DAMPER THROAT CLOSED AND SEALED N OF STOVEPIPE LIS
28. ral board with k factor 0 29 R 1 0 29 x 0 125 0 431 Rmin brd Step 3 Add R values of components to get total R value of system Rbrick Rmin brd 0 80 0 431 1 231 Rsystem Step 4 Compare Rsystem to Rspecs Rsystem 1 231 is larger than Rspecs of 0 893 System R value exceeds the required specifications and therefore is an acceptable alternative VGZ 003 20120327 0 www vogelzang com PB65XL Page 15 This Vogelzang heating appliance is safe when installed properly and will provide you with years of service However always exercise good judgement when you are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Respectfully yours Steve Vogelzang Proprietor DO NOT INSTALL THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS COMPANY TESTIMONY FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON THAT WHOEVER BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 MADE IN CHINA Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 Iotemational CORPORATION Fax 1 616 396 1971 Page 16 PB65XL Vogelzang International Corp VGZ 003 20120327 0
29. rews at each joint to make the piping rigid Screws may be no more than a maxi Fig 6 Hand form pipe to oval shape Fig 7 Systems amp clearances page 10 A UL 103 HT Page 6 PB65XL mum of 3 76mm apart It is recommended that no more than two 2 90 degree bends be used in the stovepipe in stallation The use of more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage Where pos sible use only corrugated nonadjustable elbows These provide a better seal The connector pipe must not pass through an attic or roof space trusses closet or any concealed space or floor ceiling wall or com bustible construction Gee Chimney Connector CORRECT Listed chimney system must be used from the first penetration of ceiling or wall to the chimney cap Use chimney components from a single manufacturer Do not mix brands WARNING DO NOT USE SINGLE WALL CON NECTOR PIPE AS A CHIMNEY A HOUSE FIRE COULD RESULT CAUTION KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE WRONG WRONG Fig 8 Stovepipe Flue Connections Vogelzang International Corp VGZ 003 20120327 0 CHIMNEY CONNECTIONS The stove must be connected to either a ma sonry or manufactured metal chimney built and tested to the specifications listed on the previous pages Chimneys perform two functions 1 As a means of exhausting smoke
30. rly you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation DO NOT use temporary or makeshift compromises during installation There must be NO DEVIATION OR ALTERATION OF ANY KIND from the very specific instructions spelled out in this instruction manual as it pertains to the installation of this woodstove NO EXCEPTIONS DO NOT store coal wood kindling flammable liquids or other combustible materials in the vicinity of the appliance Refer to label on back of unit and reference figures 3 5 in this manual DO NOT INSTALLTHIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS HUD Federal Standard 24 CFR Ch XX DO NOT ELEVATE THIS STOVE BY ANY MEANS i e bricks under legs cement blocks Stove legs must set directly upon the solid surface non combustible floor as specified in this stove instruction manual DO NOT MODIFY THIS STOVE IN ANY WAY Stove must be installed with legs provided attached as shown in the instructions Assemble only with original parts as supplied and shown in this manual DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS If any parts are missing or defective please notify the dealer or manufacturer immediately Replace missing broken or worn parts with factory original or equivalent parts only Do not tamper with combustion air controls beyond normal adjustment capacities Always connect this stove to a chimne
31. terial meets the tested requirements The following instructions provide the proper information and formulas for conversion to R value To determine if alternate materials are acceptable follow this sequence 1 Convert material specifications to R value a R value given no conversion necessary b K factor is given with a required thickness T in inches R 1 kxT c C factor is given R 1 C 2 Determine the R value of proposed alternate floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BU W_ hr ft F m CK Thermal conductivity k N hr ft F m CK hr f CF Thermal resistance R MO GOCE JimC Btu W Example The specs of floor protector material should be 3 4 inch thick material with a k factor of 0 84 The proposed alternative material is 4 brick with a C factor of 1 25 over 1 8 inch mineral board with a k factor of 0 29 Step 1 Convert specs to R value R 1 k x T 1 0 84 x 0 75 0 893 System must have a R value of 0 893 Rspecs Step 2 Calculate R value of individual components 4 Brick with C factor 1 25 1 C 1 1 25 0 80 Rbrick 1 8 inch 0 125 mine
32. the chimney meets all of the UL rating require ments listed above Be aware that not all manufactured chimney is of the UL 103 HT type NOTE It is recommended that you contact a licensed heating and cooling contractor consult your local yellow pages for chimney installation Manufactured chimney with the proper required UL listing is available from most home centers hardware stores and HVAC supply stores If you have access to the internet you may wish to view chimney manufacturers information on line See www duravent com www selkirkinc com or www mtlfab com VENTING TO EXISTING FIREPLACE In some instances people desire to convert an ex isting fireplace for stove use Usually safe connection to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace cement Prior to installation clean and inspect the existing flue and smoke shelf Installation should be designed so the system can be dismantled for periodic cleaning and inspection Before conversion make sure the existing chimney is structurally sound the chimney incorporates aflue liner and make sure it is in good condition A flue liner consists of clay tile that protects the brickwork of a chimney If a chimney does not have a liner or it is damaged have it relined by a professional DO NOT USE a chimney that is unlined or da
33. y and vent to the outside Never vent to another room or inside a build ing DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT CONNECT A WOOD OR COAL BURN ING STOVE TO AN ALUMINUM TYPE B GAS VENT This is not safe Use approved masonry or a manufactured chimney system listed to UL 103 HT Residential Type and Building Heating Appli 12 Vogelzang International Corp Read All Instructions carefully ance Chimney Use a 67 152mm diameter chim ney that is high enough to give a good draft See specifics in Chimney Connections instructions Be sure that your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be in good condition Replace if necessary before using stove Creosote soot or fly ash may build up in the chimney connector and chimney and cause a house building fire Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary see Service Hints section in this manual In the event of a chimney fire turn the air con trol and flue damper to closed position leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY Have a clearly understood plan on how to handle a chimney fire by contact ing your local fire authority for information on proper procedures in th
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