none 66520 Instructions / Assembly
Contents
1. L3 us 207001403 PeeReversarvane o us 24 091000 02 aircleaner assy C120 24 101000 00 wetter issemey 1 Cum 2206100000 Reco assy 3 azz 2207010003 Fuer tac 3 az sr 070 0 00 reri o Cima 157890629 range bo uexzs 3 Cus 246700091 ne ias 111 070300 01 rverritercons 3 faa eoms eiweciosse o Cas 207030000 reve fo ias 2e 07001 01 ries fuer L3 azo 24 070010 00 ree Tankve o Past 510100033 Flameout sui 31 azz 2207000100 ree vane ne 3 Cus rsson enwaa o isa 11667405122 ange sot az Aleli e Bre pe meee Fg Ogre Fr gre Fre gre gre fe eh eRe FR PR PR FR PR FR PR dR PR PR PR PR FR eR PR JR C REV 66520 20130225 ENGLISH 66520 TROUBLESHOOTING Problem Cause Solution pump starts but runs roughly semi trash pump on a flat level surface Spark plug wire loose Attach wire to spark plug Semi trash pump shuts down during Out of fuel Fill fuel tank operation Low oil level Fill crankcase to the proper level place semi trash pump on a flat level surface Semi trash pump overheating or Strainer or hose clogged Remove debris from strainer2. POWER EQUIPMENT OWNER S MANUAL amp OPERATING INSTRUCTIONS 2 INCH SEMI TRASH PUM avs Limited Wa sS e MODEL NUMBER Z SS a limitada 8 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS santa Fe Springs CA 90670 Important Safety Instructions MADE IN CHINA USA 1 877 338 0999 are included in this manual REV 66520 20130225 www championpowerequipment com AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product Is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away from doors windows and other vents Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info e Product Info amp Updates e Tech Bulletins e Frequently Asked Questions Product Registration Call our Customer Care Team Toll Free at 1 877 338 0999 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other rep
3. Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator Carburetor and internal parts Air Induction System Air cleaner Intake manifold Ignition System Spark plug and parts Magneto ignition system Exhaust System Exhaust manifold catalytic converter Miscellaneous Parts Tubing Fittings Seals Gaskets and Clamps associated with these listed systems Evaporative Emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate service locations defined in Section 3 f above must be approved by CPE prior to service Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities o
4. 7 20225130200 Seaifristion Pace 1 Fs 202 251106 00 mee Sd Fs 20225120200 coerimpeter 1 Fae 20225120300 scarcer 1 Par 202 251113 00 Seatase Pump 1 Pa 2022510500 vanco way r Pas 2022510402 rweme i Pas 20225110300 Seal Outet Farge 1 Fa 20225110202 rwweowe r a sioez freme 3 mies os qwe 2 as 1222017010048 nwws gt ae 20220001600 menizze8as 2 froo qwses Ci 26 15782007 eck mers 2 Fas 157890825 Finge sor maxos 2 Fas 25220140000 mme 2 soie wwe fe ENGLISH 66520 SPECIFICATIONS Engine Parts Diagram 17 REV 66520 20130225 66920 ENGLISH Part Number Description Qty L2 22 061100 00 02 Reco Starter cer 1 Ta 210003 rope sasso 3 Ts aooo recat starter Ree f L 45 060003 00 springeren gt e 45 050005 00 seringsatcner Guide 1 e 45 060007 00 retereue 3 Lis 2o00 ome 95x 3 Pag 2i 06130000 reneo 3 Pas 20208 wtenexi s fo Pas zrosoooror rures State fo i 2208000100 cesar J3 P20 2030201 wester 62x15x05 Lm 21010000 ces Governor 3 C22 anoo sharticov cear P23 anono or Gov Gear r P
5. Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altitude carburetor main Jet is listed in the table below In order to select the correct high altitude main Jet it is necessary to identify the carburetor model For this purpose a code is stamped on the side of the carburetor Select the correct main jet part number corresponding to the carburetor code found on your particular carburetor Carburetor ain Jet Part Number Altitude Code 26 131017 00 R P19 1 R 26 131017 00 01 R 3500 Feet 26 131017 00 2 1067 Meters P19 1 Z 26 131017 00 01 Z A WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lower elevations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance REV 00320 20130229 ENGLISH 66520 66920 ENGLISH The owner operator is responsible for all periodic maintenance A WARNING Never operate a damaged or defective semi trash pump A WARNING Improper maintenance will void your warranty C NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual Complete all scheduled maintenance in a timely ma
6. Read this owner s manual before operating your semi trash pump Familiarize yourself with the location and function of the controls and features Save this manual for future reference Semi Trash Pump 1 2 3 4 5 6 7 8 9 Fuel Tank 0 9 gallon 3 4 L capacity fuel tank Air Filter Protects the engine by filtering dust and debris from the air intake Muffler 2 in 5 cm Outlet 2 in 5 cm NPT outlet connector Low Oil Sensor Senses the level of oil in the crankcase and shuts the engine down if the level falls too low Oil Filler Cap Check and fill engine oil level 6 in 15 24 cm Never Flat Wheels Drain Plug 2 in 5 cm Inlet 2 in 5 cm NPT inlet connector J REV 66520 20130225 10 11 12 13 14 15 16 Handle Throttle Used to adjust engine speed Choke lever Used to start the engine Anti Vibration Mounts Recoil Starter Used to start the engine Engine Switch Used to start the engine Fuel Valve Used to turn fuel supply on and off to engine 66920 ENGLISH CONTROLS AND FEATURES Parts Included Your Model 66520 Gasoline Powered semi trash pump Ships with the following parts Wheel Kit 6n 15 24 cm Wheel Vibration Mounts Bushing Handle Flange Bolt M8x75 for Wheel Flange Bolt M8x45 for Handle Flange Bolt M8x25 for Vibration Mounts Lock Nut M8 Flat Washer 8
7. below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off road engine but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that CPE may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to an Authorized CPE service outlet or alternate service outlet as described in 3 f below CPE dealer or CPE Santa Fe Springs Ca as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 tech championpowerequipment com EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Em
8. mm Nut M8 Hose Kit 12 ft 3 7 m Rigid Intake Hose 20 ft 6 1 m Collapsible Outlet Hose Teflon Tape Clamp Outlet Hose Adapter Gasket Outlet Hose Fitting Strainer Cam Lock Coupler Other Spark Plug Socket Oil Funnel 1 PMYONMNNNF DNDN PND Mm re PO MP NY WRF mnm ASSEMBLY Your semi trash pump requires some assembly This unit ships from our factory without oil It must be properly serviced with fuel and oil before operation If you have any questions regarding the assembly of your semi trash pump call our help line at 1 877 338 0999 Please have your serial number and model number available Remove the Semi Trash Pump from the Shipping Carton l Set the shipping carton on a solid flat surface 2 Remove everything from the carton except the semi trash pump 3 Carefully cut each corner of the box from top to bottom Install the Wheel Kit D CAUTION The wheel kit is not intended for over the road use You will need the following tools to install the wheels e 12mm wrench OR adjustable wrench not included e Socket wrench with a 12 mm socket not included l Slide the M8x7 5 wheel bolt through the washer sleeve and wheel 2 Slide the bolt through the mount point on the frame 3 Fasten securely with the M8 nut 4 Repeat steps 1 3 to attach the second wheel REV 66520 20130225 ENGLISH 66520 Install the Vibration Mounts 1 Attach the rubb
9. or hose performing poorly Pump not primed Re prime pump Suction hose out of water Place suction hose under the surface of the water Head limit exceeded Relocate pump so suction head Is less than discharge head maximum 98 feet Air leak Tighten connectors and clamps or replace seal packing For further technical support Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 19 REV 66520 20130225 66520 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1 2006 Replaces all undated warranties and all warranties dated before September 1 2006 Warranty Qualifications Champion Power Equipment CPE will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten 10 days of the date of purchase Repair Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one 1 year from the original date of purchase 90 days for commercial amp industrial use Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty applies only to the original p
10. pump chamber and completely fill the chamber with clean water Tighten the cap DO NOT over tighten N WARNING DO NOT run the pump dry Running the pump dry can destroy the pump seals and will void the warranty If the pump was running while dry stop the engine and allow it to cool thoroughly before filling the chamber with water Starting the Engine 1 Make certain the semi trash pump is on a flat level surface 2 Flip engine switch A to ON position OPERATION Rotate the fuel valve B to the ON position Move the choke lever C to the Choke position Pull the starter cord slowly until resistance is felt and then pull rapidly As engine warms up move the choke lever C to Run Move the throttle lever D to the Fast position If the engine starts but does not run make certain that the semi trash pump is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold C NOTE Keep choke lever in Choke position for 2 pulls of the recoil starter After 2 pulls move choke lever to the Run position for up to the next 3 pulls of the recoil starter Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start Pump performance can be adjusted using the throttle To decrease pump output slide the throttle to th
11. recommendation chart when replacing the plug Carefully thread the plug into the engine Use the spark plug tool to firmly install the plug Attach the spark plug wire to the plug 6 7 8 Air Filter L 2 2 Unscrew wing nut to remove the air filter cover Remove the foam element Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth Saturate in clean engine oll Squeeze in a clean absorbent cloth to remove all excess oil Reassemble the element Reattach the air filter cover and tighten wing nut DC CCE n n f 1 7 fA n E REV 66520 20130225 12 MAINTENANCE AND STORAGE Cleaning CAUTION DO NOT spray engine with water Water can contaminate the fuel system Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your semi trash pump and your electrical devices and will void your warranty CPE recommends that you contact our service line at 1 877 338 0999 for all other service and or adjustment needs Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule service your semi trash pump more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Cham
12. specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part d Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet e The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a CPE Authorized Service Outlet f CPE shall pay for covered emissions warranty repairs at non authorized service outlets under the following circumstances i The servic
13. 0 Other Exclusions 20 Limits of Implied Warranty and Consequential Damage 20 Contact Information 20 Address 20 Customer Service 20 Technical Service 20 ENGLISH 66 INTRODUCTION Introduction This Booklet Congratulations on your purchase of a Champion Power Every effort has been made to ensure the accuracy and Equipment semi trash pump CPE designs and builds completeness of the information in this manual We reserve semi trash pumps to strict specifications With proper the right to change alter and or improve the product and use and maintenance this semi trash pump will bring this document at any time without prior notice years of satisfying service Semi Trash Pump This unit is a gasoline engine driven impeller based semi trash pump It is designed to pump clear water only Record the model and serial numbers as well as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty Inquiries Champion Power Equipment Support 1 877 338 0999 Model Number serial Number Date of Purchase Purchase Location For Oil Type see Add Engine Oil section For Fuel Type see Add Fuel section 66920 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipme
14. 24 anozo busting Govorner Gear 1 Las 2308060000 reuse P26 2 08087 sot bran noxizoxzs 2 Pee 203010000 owe o 3 29 2i i2040001 Diode assembly 1 30 Fae 15789083208 rinse sot wexsz 6 Lao 231000501 serm rote Reus 3 La ieuzos wwe fe Lua arnor shart Goernorarm 1 Las 2212300001 enitn cor sree 3 Las 157890625 Fonte Bormes gt Las 231000700 sere Germ 3 Las zosoto sotiGovenor arm exei 3 Cso zoo mese 3 Psi 2sini008 01 ere sheath Speed Governor 1 Tse amooo eowmisssemy Psa 20400 poveri sia 2 Css zeon cams L3 Css aioe reneerssas lLa Ls 2305000300 wis r so zosom Jeretiec o fe eo 2605030300 ereo lL3 Lez 2605030100 mneristist i Pea 2 04000 poveri oxi fe Les 2204000200 sw o 3 Pes 2304000600 sve Exhaust i Les 215 002 Ferr ses rue rere i i f H f Ha f e f ll i e fi me fi me e me m Part Number Des
15. RFILL Please reference the following chart for recommended oil types for use in the semi trash pump Degrees Fahrenheit Outside SPECIFICATIONS Spark Plugs OEM spark plug NHSP FoRTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage It should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away from doors windows and other vents ENGLISH 66520 SPECIFICATIONS Parts Diagram sr T gamm UAS eh e eru 2 ZI c AA IU aC y 33 15 REV 66520 20130225 66920 ENGLISH Part Number Description Qty La 20225130300 easerramp Sid Fa 20225100200 Washer Copper 4 Ls 2022503000 warsa Ls 202 251301 00 Frieton Pece i
16. cription Qty fea 15789 0855 Flange Bott mexss a Pra iorno O esee f eo amio ume fo e2 2204001000 batt reser 2 Tea 2304000500 msn gt Las 2102000201 estet cyinder Head Cover GPE 1 Las 2202100000 ovimaer neea coerce 1 Lar 2i 02000 00 erare 3 Pee 157890615 Fanee so weis a Pes zono sus sot exss gt 90 260000100 exripecasnet 3 sa isso wee s SSCS Coa zi1czozoo wetter Protector 3 Las 46 101300 05 sparkarrester fo os resos enms SSCS os 416100000 wutter isse 1 Les issos tectwster 6 5 10s 26 13000200 estet Insulatorino Asbestos 1 aos 2313000100 insulator Carburetor 1 1o 2213000300 astet carbNo asbestos 1 ws 2613100000 forwr 3 aos 2113000400 csset nicae uo 21 130100 00 ce anal Cus 2 010001 sse ar creer 1 Cua 157890620 Fanee sot wexzo 5 us 2405100202 element ar cleaner 3 ua 2405120002 cover ar cleaner 3 Cue zizon wer srs Ci Cur 2 06008 ow 71
17. e is required in a population center with a population over 100 000 according to U S Census 2000 without a CPE Authorized Service Outlet AND ii The service is required more than 100 miles from a CPE Authorized Service Outlet The 100 mile limitation does not apply in the following states Alaska Arizona Colorado Hawaii Idaho Montana Nebraska Nevada New Mexico Oregon Texas Utah and Wyoming g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty h Throughout the ECS Warranty Period CPE shall maintain a supply of warranted emission related parts sufficient to meet the expected demand for such emission related parts i Any CPE Authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shall not reduce CPE s warranty obligation j Unapproved add on or modified parts may not be used to modify or repair a CPE engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add on or modified part EMISSION RELATED PARTS INCLUDE THE FOLLOWING using those portions of the list applicable to the engine
18. e issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels Any damages or hazards caused by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days ENGLISH 66520 OPERATION Semi Trash Pump Location Connecting a Host Kit Cont d Place the semi trash pump in a well ventilated area DO NOT place the semi trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning semi trash pump This semi trash pump must have at least 5 ft 1 5 m of clearance from combustible material Leave at least 3 ft 0 91 m of clearance on all sides of the semi trash pump to allow for adequate cooling maintenance and servicing 2 Slide the flexible outlet hose over connector and Place the pump on a level surface free from any l l secur
19. e right To increase it slide the throttle to the left Stopping the Engine I 2 9 4 Turn the engine switch to the Off position Rotate the fuel valve to the Off position Allow the engine to cool thoroughly Remove the drain plug from the cooling pump chamber and allow pump to drain completely AN WARNING DO NOT remove either top or drain bottom plugs while the semi trash pump is on and running Loss of pressure and suction will occur Injury may also occur ris nn L C f n f 1 o ANDA L REV 66520 20130225 10 OPERATION Operation at High Altitude The density of air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 342 for every 1000 feet of elevation above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss Champion Power Equipment can provide a high altitude carburetor main Jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation instructions are also available in the Technical Bulletin area of the
20. e with the hose clamp obstructions or potential hazards The pump should be placed close to the water level to ensure maximum pump performance TOTAL HEAD 3 Insert quick coupler in the rigid suction hose Pump output will be affected by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the distance from the water level to the point of discharge As this distance increases pump output decreases The discharge capacity is greater than the suction capacity Therefore it is important that the suction head is less than the discharge head 4 Fasten the quick coupler to the suction hose with the hose clamp The time required to draw water from the source to the pump self priming time can be decreased by minimizing the suction head Connecting a Hose Kit C NOTE Both the intake and discharge ports are 2 In NPT 5 Wrap the 2 in 5 cm NPT inlet clockwise with the Teflon tape provided Carefully thread the male connector to the intake port Please insure the connectors to the suction and discharge hose are 2 in NPT threaded 1 Attach and thread the connector to the threaded flange Q REV 66520 20130225 66920 ENGLISH 6 Attach the quick coupler to the male coupler and lock in place with the cam lock 7 Attach the strainer to the intake hose and secure with the hose clamp 8 Remove the top cap from the
21. emi trash pump parts from freezing 1 Apply all storage instructions from previous sections 2 Make sure semi trash pump hose is free of all water before storing for winter 3 n order to prevent the pump from freezing you will need to insert RV antifreeze 4 You will need approximately 6 ounces of RV Antifreeze a funnel and approximately 12 of garden hose or equivalent See diagram below 5 Pour the antifreeze into the funnel then pull on the engine recoil starter to create suction in the pump housing Pull the recoil several times until antifreeze comes out of the pump outlet 66920 ENGLISH Engine Specifications Model YF168F 2 000 Displacement 196cc Type 4 Stroke OHV Start Type Recoil Semi Trash Pump Specifications Model 66520 Inlet Diameter 2 inch NPT Outlet Diameter 2 inch NPT 0 9 gallons 3 4 L 98 feet 30 m 26 feet 8 m 158 gal min 598 L min 9 16 in diameter 1 42 cm 86 Ibs 39 kg Fuel Capacity Total Head Suction Head Max Delivery Volume Max Solid Waste Gross Weight Net Weight 76 1 Ibs 34 5 kg Height 18 2 in 46 3 cm Width 18 8 in 47 7 cm Length 24 8 In 63 cm Fuel Fuel capacity is 0 9 gallons 3 4 L Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of no more than 10 by volume Oil Use LOW 30 automotive oil Oil capacity is 0 63 qt gt 0 6 L DO NOT OVE
22. er vibration mount to the frame cross member using a cap screw M8x25 and lock nut M8 2 Thread the cap screw through the vibration mount and the frame 3 Secure with lock nut Tighten but DO NOT over tighten 4 Repeat steps 1 3 for second mount Install the Handle 1 Place the handle over the mounting channel on the frame 2 Secure the handle to the frame using the two handle bolts M8x45 3 Place a lock nut M8 on the end of each bolt and fasten securely DO NOT over tighten the lock nuts Add Engine Qil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the semi trash pump as a result of failure to follow these instructions will void your warranty C NOTE The recommended oil type is 10W 30 automotive oil 66920 ENGLISH Place the semi trash pump on a flat level surface Remove oll fill cap dipstick to add oil Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL Check engine oil level daily and add as needed Degrees Fahrenheit Outside CAUTION The engine is equipped with a low oil shut off and will stop when the oil level in the crankcase falls below the threshold level C NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals Add Fuel l E ey 6 Use clean fresh regular u
23. ission Control System ECS Warranty Coverage 1 APPLICABILITY This warranty shall apply to 1997 and later model year small off road engines The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter 2 GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original end use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off road engines is a Designed built and equipped so as to conform to U S EPA emissions standards for spark ignited engines at or below 19 kilowatts b Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years 3 THE WARRANTY ON EMISSION RELATED PARTS WILL BE INTERPRETED AS FOLLOWS a Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as
24. l Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 24 7 Tech Support 1 562 204 1188 REV 66520 20130225 20 Champion Power Equipment Inc CPE United States Environment Protection Agency U S EPA Emission Control System Warranty Your Champion Power Equipment CPE engine complies with U S EPA emission regulations YOUR WARRANTY RIGHTS AND OBLIGATIONS The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2013 small off road engine and engine powered equipment New engines and equipment must be designed built and equipped at the time of sale to meet U S EPA regulations for small non road engines CPE warrants the emission control system on your small off road engine and equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may include parts such as the carburetor fuel injection system the ignition system catalytic converter and fuel lines Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine at no cost to you including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth
25. nleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume DO NOT mix oil with fuel Clean the area around the fuel cap Remove the fuel cap Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling A minimum of 1 4 in 0 64 cm of space left in the tank is required for fuel expansion more than 1 4 in 0 64 cm is recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled and can affect the stable running condition of the product When filling the tank it is recommended to leave enough space for the fuel to expand Screw on the fuel cap and wipe away any spilled fuel ASSEMBLY CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 1 4 in 0 64 cm below the top of the tank to allow for fuel expansion DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank N WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling C NOTE Our engines work well with 1076 or less ethanol blend fuels When using blended fuels there are som
26. nner Correct any issue before operating the semi trash pump C NOTE For service or parts assistance contact our help line at 1 877 338 0999 Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add up to 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility C NOTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking MAINTENANCE AND STORAGE MAXIMUM FILLY MINIMUM FILL DRAIN PLUG Spark Plugs Remove the spark plug cable from the spark plug Use the spark plug tool that shipped with your semi trash pump to remove the plug Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition Make certain the spark plug gap Is 0 7 0 8 mm or 0 028 0 031 in 0 7 0 8 mm 0 028 0 031 in 5 Refer to the spark plug
27. nt Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Z WARNING C NOTE ere If you have questions regarding your semi trash pump aS ee pd e we can help Please call our help line at 1 877 338 0999 situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ENGLISH 66521 SAFETY RULES N WARNING DANGER Read this manual thoroughly before operating your semi trash pump Failure to follow instructions could result in serious injury or death DANGER DO NOT pump gasoline and fuel oil mixtures detergents acids chemicals beverages pesticides fertilizers or any other flammable liquid or corrosive Pumping volatile liquids may result in an explosion or fire These liquids will corrode the pump and void your warranty AN WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm DANGER Engine exhaust contains carbon monoxide a colorless odorless poi
28. osive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or removing fuel Turn the engine off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the engine at the gas station Use an approved container to transfer the fuel to the engine DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the engine DO NOT attempt to start a damaged engine Make certain that the gas cap air filter spark plug fuel lines and exhaust system are properly in place Allow spilled fuel to evaporate fully before attempting to start the engine Make certain that the semi trash pump is resting firmly on level ground When operating the semi trash pump DO NOT move or tip the semi trash pump during operation DO NOT tip the semi trash pump or allow fuel or oil to spill from the engine Block the wheels to prevent unintended movement When transporting or servicing the semi trash pump Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the semi trash pump otore away from spa
29. pion Power Equipment certified service dealer for your semi trash pump or engine maintenance needs Every 8 hours or daily mE Check oil level Clean around air intake and muffler Change oil Every 50 hours or every season Clean air filter environments Replace fueling To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers 13 REV 66520 20130225 ENGLISH 66520 Storage For longer term storage please follow these guidelines Engine Storage 1 Allow the engine to cool completely before storage 2 Clean the engine according to the instructions in the Maintenance section 3 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oll 6 Remove the spark plug and pour about 1 2 ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder Reattach the spark plug Semi Trash Pump Storage 1 Allow the semi trash pump to cool completely before storage 2 Turn off the fuel supply at the fuel valve Drain the pump chamber thoroughly 4 Clean the semi trash pump according to the Instructions in the Maintenance section 5 Once the pump is dry spray WD 40 or similar product into the pump housing through all ports and drainage hole 6 Store in a clean dry place out of direct sunlight en Winter Storage Protect your s
30. r to obtain warranty service please write or call Customer Service at Champion Power Equipment Inc Champion Power Equipment Inc 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 Attn Customer Service tech championpowerequipment com
31. rks open flames pilot lights heat and other sources of ignition N WARNING Water pumped through this unit shall not be used as drinking water SAFETY RULES N WARNING DO NOT pump salt sludge sewer sea or any other type of water containing solid material AN WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance Is felt and then pull rapidly to avoid kickback CAUTION Exceeding the semi trash pump s specification for maximum head can damage the semi trash pump and or hose kits connected to it DO NOT modify the semi trash pump in any way DO NOT attempt to exceed the rated flow Attempting to increase the rated flow may damage the unit and or shorten its life CAUTION Improper treatment or use of the semi trash pump can damage it shorten its life and void your warranty Use the semi trash pump only for intended uses Operate only on level surfaces DO NOT expose semi trash pump to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots DO NOT use the semi trash pump if Equipment sparks smokes or emits flames Equipment vibrates excessively CONTROLS AND FEATURES ENGLISH 66520
32. roductive harm We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover TABLE OF CONTENTS Introduction Introduction Semi Trash Pump This Booklet Manual Conventions Safety Rules Controls and Features Semi Trash Pump Parts Included Wheel Kit Hose Kit Other Assembly Remove the Semi Trash Pump from the Shipping Carton Install the Wheel Kit Install the Vibration Mounts Install the Handle Add Engine Oil Add Fuel Operation Semi Trash Pump Location Connecting a Hose Kit Starting the Engine Stopping the Engine Operation at High Altitude Maintenance and Storage Engine Maintenance Oil Spark Plugs Air Filter Cleaning Adjustments Maintenance Schedule 2 INCH SEMI TRASH PUMP I O OF OF OF OF OFF W NO Fr re E O O O ON N N N M e eee eee ee aa Ad C C0 CO Ono IOPnO2N QOO storage 13 Engine Storage 13 Semi Trash Pump Storage 13 Winter Storage 13 Specifications 14 Engine Specifications 14 semi Trash Pump Specifications 14 Fuel 14 Oil 14 Spark Plugs 14 Maintenance Valve Clearance 14 An Important Message About Temperature 14 Parts Diagram 15 Parts List 16 Engine Parts Diagram 17 Engine Parts List 18 Troubleshooting 19 Warranty 20 Warranty Qualifications 20 Repair Replacement Warranty 20 Do Not Return The Unit To The Place Of Purchase 20 Warranty Exclusions 20 Normal Wear 20 Installation Use and Maintenance 2
33. son gas Breathing carbon monoxide will cause nausea dizziness fainting or death If you start to feel dizzy or weak get to fresh air immediately Operate semi trash pump outdoors only in a well ventilated area DO NOT operate the semi trash pump inside any building enclosure or compartment DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught A DANGER The semi trash pump develops powerful force DO NOT move the semi trash pump when it is in use DO NOT use hoses or connectors that are worn damaged or frayed DO NOT allow children or unqualified persons to operate or service the semi trash pump DO NOT open top plug or drain plug AN WARNING DO NOT immerse this unit in water N WARNING Sparks can result in fire or electrical shock When servicing the semi trash pump Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers 66920 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely expl
34. ter elements o rings etc Accessory parts such as starting batteries and storage covers Failures to due acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not original Champion Power Equipment parts This warranty does not apply to semi trash pumps used for prime power in place of a utility Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this semi trash pump THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Rd Santa Fe Springs CA 90670 www championpowerequipment com Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 Fax no 1 562 236 9429 Technica
35. urchaser and Is not transferable Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or e mail If the problem is not corrected by this method CPE will at its option authorize evaluation repair or replacement of the defective part or component at a CPE Service Center CPE will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear semi trash pumps need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this semi trash pump is deemed to have been misused neglected involved in an accident abused loaded beyond the semi trash pump s limits modified installed improperly or connected incorrectly to any electrical component WARRANTY Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warranty Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as fil
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