Handy Home Products 19924-0 Installation Guide
Contents
1. 5 1 cm finish nails for each post skirt Counter sink all nail heads TOUCH UP AND MAINTENANCE PARTS REQUIRED MICRO SHADE KIT sandpaper NOT INCLUDED We have included a bottle of MicroShade concentrate stain and sandpaper for minor touch up of your pergola The included bottle contains a MicroShade stain concentrate It must be diluted before use A It s important to follow these instructions carefully to avoid over applying stain The use of gloves is recommended Skin and clothing will stain by the concentrate water solution BEGIN Using provided sandpaper lightly sand the area to be touched up Sand in direction of grain CE Remove cap from concentrate bottle and fill with fresh clean water to edge Fig A Replace cap and shake vigorously to mix contents Shake periodically during use ED Use a clean cloth and soak with clean water Wring out the cloth so it remains damp Applying the touch up stain with a damp cloth will help blend the stain Begin by pouring very small amount of stain onto the damp cloth letting the stain soak Fig FINISH Lightly apply the stain by wiping across sanded area and blending with the surrounding area If the area appears to dark use clean water and wipe area to remove some stain Fig C A Fig A NOTE DUE TO VARYING SHADES OF YOUR PERGOLA YOU MAY2. K B N 134 340 4 cm Fig A 134 340 4 CENTERED 2 G 4 SS ey x2 9 CORNER POSTS PA RTS R EQ U IRED x8 ses AAA 3 7 6 cm 4 1 3 8 5 3 8 138 3 5 13 7 350 5 IMPORTANT GET A HELPER TO ASSIST YOU FOR SAFETY AND VEGIN STABILITY DURING THIS PROCEDURE Measure and mark four rafters as shown Fig A Pre drill 1 8 0 3 cm hole through rafter Raise rafter assembly on level surface Fig B HINT Place a protective material under rafter end Place marked rafter boards angled toward top of post Level both corner posts on both sides and secure to braces using two 3 7 6 cm screws for support at each side of BOTH Post amp Rafter Assemblies Fig C 16 1 4 41 3 cm Pre drilled hole Center on G 2 3 7 6 Screws HINT Place a protective material under rafter end Fig C 10 CORNER POSTS PARTS REQUIRED IMPORTANT GET A HELPER ASSIST YOU FOR SAFETY AND STABILITY DURING THIS PROCEDURE Repeat steps 1 4 to raise second assembly HINT Place a protective material under rafter end Separate two raised assemblies 120 304 8 cm from outside edges with supports angled inward 142 13 16 362 7 cm Bud HINT Place a pro
3. screws at each corner into posts H INISH INTERMEDIATE POSTS PARTS REQUIRED x4 N 3 3 8 x 3 3 8 x 14 8 6 x 8 6 x 35 6 cm 1 1 2 Align ep Position both Intermediate Posts N between main rafters K revealing 3 8 cm on bottom adder assemblies flush with installed rafter ends INTERMEDIATE POSTS PA RTS R E Q U R E D n x20 NAAR ARA 3 7 6 cm Using four 3 7 6 cm screws secure ladder assemblies to corbels FINISH Secure intermediate spacers to rafters K and J using four 3 7 6 cm screws CORBEL COVERS PARTS REQUIRED x36 X8 34x 1 1 2 x 37 1 9 x 3 8 x 94 cm BEGIN Position corbels covers centered on corbels flush with corbel ends Fig FINISH Secure using four 2 5 1 cm finish nails 9 22 9 cm apart D Fig A 2 5 1 cm avy MA WS 0 CENTER CORBEL Flush O x8 22 RAFTER REINFORCEMENT PARTS REQUIRED x8 C g 3 8 1 cm 3 8 1 cm Q 1 8 x 2 DEEP through each main rafter into corner post H Pre dr
4. 1 xA 38 14 8 6 8 6 35 6 cm 0 M 1 38 41 6 35 8 6 100 8 8 4 1 3 8 5 3 8 138 3 5 13 7 350 5 4 Micro Shade Sandpaper Concentrate 1 3 8 x 5 3 8 x 162 3 5 x 13 7 x 411 5 cm 4 CS 1x4 3 4x 4 3 4 2 5 x 12 1 x 12 1 x8 E 9 78x33 8x 11 7 8 2 2 x 8 6 x 30 2 cm x8 2D A 3 38 x 3 3 8 x 87 8 6 x 8 6 x 94 x8 Q 3 4 x 1 1 2 x 37 1 9 x 3 8 x 94 cm x4 338x 3 378 x 103 112 8 6 x 8 6 x 262 9 FASTENER HARDWARE BAG C x70 2 54cm x270 3 7 6 cm 80 2 1 2 6 4 cm x8 3 1 2 8 9 cm 8 3 8 1 0 cm x8 3 8 1 0 cm PERGOLA ANATOMY 90 1 2 229 9 cm 109 3 4 A 132 1 16 335 4 cm INSIDE POST L 278 8 INSIDE POST 142 13 16 A 362 7 cm OUTSIDE 120 304 8 cm POST OUTSIDE Bu POST CARE AND MAINTENANCE Q The wood in your pergola has been treated with a process called ProWood Micro for resistance to fungal decay and insect infestation Q The color of your pergola is from a process called MicroShade and involves adding pigment into the wood as it is pressure treated This process results in colorant throughout the wood which he
5. 827 9056 email customerservice backyardproductslic com TOOLS Required Optional Drill Driver Measure 6 7 Neil Bouch 1 8 Drill Bit Q 2 Philips Drive Bit Hammer oor Q Level Pencil Ladder Square 2 Square Drive Bit Included Safety Glasses SA Gloves Q Dremel Gap Safety Always use approved safety glasses during assembly HELPFUL REMINDER SYMBOLS Look for these symbols for helpful reminders throughout this manual e 7 Assistance Required two or more people 27 Mark part with pencil Ensure squareness Beginning of steps for assembly or installation Important required step or operation Bs You have finished the assembly or installation gt Helpful assembly hint Level ORIENT LUMBER FOR BEST APPEARANCE Always install the material leaving the best edge and best surface visible Please remember that these blemishes in no way negatively affect the strength or integrity of our product See Fig A Orient blemishes to face inward and away from visibility Fig A PARTS IDENTIFICATION AND SIZES PARTS LIST INVENTORY YOUR PARTS before you begin We suggest sorting parts by the category they are listed in RAFTERS POSTS x20 L 7 1 3 8 x 3 3 8 x 8 1 2 3 5 x 8 6 x 21 6 cm
6. NEED FURTHER DILUTE THE CONCENTRATE WATER SOLUTION WE SUGGEST USING A SEPARATE CONTAINER WITH WATER AND THE MIXED SOLUTION TO DILUTE E AN Stain appears darker when first applied Let the touched up area dry before re applying stain Fig C 26 WARRANTY Backyard Storage Solutions LLC warrants the following Limited Conditional Every product is warranted from defects in workmanship and manufacturing for one year Warranty All hardware and metal components are warranted for two years Trim is warranted for 10 years Waferboard siding and sheathing is warranted for two years SmartSide siding is warranted for 10 years on all Backyard Storage Solutions LLC series buildings and 15 years on all Premier Series buildings Timber series buildings siding and trim are warranted for 10 years Solar Shed windows are warranted for 1 year Cedar lumber is warranted for 15 years ProWood TM MicroShade TM Pergola All wood components have a Limited Lifetime Warranty Treated Wood will be replaced if wood becomes structurally unfit due solely to damage caused by fungal decay or termites 10 ProWood TM MicroShade TM Pergola MicroShades Stain Fade Resistance has a two year Limited Warranty Wood treated with the MicroShades pigment color system which sustains significant color changes will be replaced Significant color changes to wood components is a
7. Pre Drilled holes FINISH Repeat steps 1 3 to attach three more corbels 3 7 6 cm 7 6 cm 3 7 6 cm SQUARING PERGOLA PARTS REQUIRED VEGIN e Remove rafter supports Fig A Check post spacing and ensure diagonal measurement is 183 7 8 467 cm Ensure posts are plumb Sx Measurement to outside of posts lt S Measurement to 120 Measurement 142 13 16 outside of posts 304 8 cm outside of posts 362 7 cm a CORBELS 1 6 TTT 3 7 6 cm C PARTS REQUIRED x4 ZD N 3 3 8 x 3 3 8 x 37 8 6 x 8 6 x 94 cm C Check rafter and post are square CD Position corbels flush to top edge of outer main rafter K and post H Attach upper end of corbel D to rafter K with two 3 7 6 cm Screws Use two 3 7 6 cm Screws into Corner Post H at lower end of Corbel through the Pre Drilled holes FINISH Repeat steps 3 5 to attach three remaining corbels J oo 3 7 6 cm 3 7 6 cm 4 IZ P D x4 3
8. 16712 Call Us First DO NOT RETURN TO STORE For immediate help with assembly or product information call our toll free number 1 888 827 9056 or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 7 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST This page intentionally left blank 16712 12 17 2013 ASSEMBLY MANUAL PERGOLA 10 12 305 366 cm KEEP THIS MANUAL FOR FUTURE REFERENCE A IMPORTANT READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY BEFORE YOU BEGIN BUILDING RESTRICTIONS AND APPROVALS Be sure to check with local building department and homeowners association for speciXc restrictions and or requirements before building ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your pergola on a level surface CHECK ALL PARTS Inventory all parts listed on pages 3 Contact our Customer Service Team if any parts are missing or damaged LEVELING AND ANCHORING You may choose to anchor your pergola See page 5 for optional methods of leveling and anchoring your pergola 2 CUSTOMER SERVICE Call 1 888
9. 7 6 cm 16 LADDER SUPPORTS WA PARTS REQUIRED x120 x30 x2 1 3 8 x 3 3 8 x 39 11 16 3 5 x 8 6 x 100 8 cm M 3 AARAU 7 6 cm 1 8 0 3 cm Drill Bit 1 3 8 x 5 3 8 x 138 3 5 x 13 7 x 350 5 cm BEGIN Orient two J rafters as shown on flat surface with angled edge down and marked edge up Mark holes on face of rafter centered on marks as shown Fig Pre drill 1 8 0 3 cm holes as shown through rafter FINISH 1 p Secure rafter supports flush to top of rafter using two 3 7 6 cm screws per support Fig A Repeat steps 1 4 to make two more ladder supports Sy 4 Q ES UM 267 uh 2 3 7 6 cm N Screws LADDER SUPPORTS PARTS REQUIRED other end of Ladder to rest across rafters ED Elevate one end of ladder assembly onto main rafter first then elevate the Slide ladder assembly against both posts as shown 18 LADDER SUPPORTS B LLI 2 ie tc o H tc lt ou ED Repeat step 1 to place remaining ladder assemblies on rafters Align ladder assemblies flush with installed rafter ends Secure outside ladder assemblies using two 3 7 6 cm
10. EMENTS Storage Buildings amp Playhouses To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit shingle the roof and paint or solid colored stain the siding using 100 acrylic latex exterior product with a minimum of two 2 coats within thirty 30 days of assembly caulk above all doors and all horizontal and vertical trim boards paint and seal all exposed edges sides and faces of SmartSide and waferboard siding to include all exterior walls and all sides and all edges of doors Gazebos and Cedar Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar and pine surfaces on your gazebo or pergola with an exterior grade wood preservative an exterior oil based semi transparent stain an acrylic latex exterior paint or an acrylic latex solid color exterior stain within 30 days of assembly and as needed thereafter to maintain your warranty Keep vegetation trimmed away from building and make sure siding panels and trim do not come in contact with masonry or cement The minimum ground clearance for siding must be one half inch 1 2 inch from concrete slab or two and one half inches 2 from the ground when building is erected or constructed on a treated wood floor kit Water from sprinklers must be kept off unit In no event will Backyard Storage Solutions LLC be responsible for any ind
11. ade Leveling Method Gravel for drainage Concrete Anchor Concrete Wood Deck Anchor RAFTERS PARTS REQUIRED gt 1 3 8 x 5 3 8 x 138 3 5 x 13 7 x 350 5 YOU WILL MARK ONE RAFTER FIRST BEGIN e Place one 138 long rafter as shown with the angled end downward gt Measure and mark locations at top of rafter as shown Fig A CD N Align all J rafters flush at ends Using a square use previously marked rafter to mark ALL EIGHT rafters consistently on top edge Fig B 121 3 4 309 2 cm 116 3 4 296 5 cm 96 5 8 245 4 cm 91 5 8 232 7 cm 71 1 2 181 6 cm 66 1 2 168 9 cm 117 8 cm 41 3 8 105 1 cm NOTE Angle down RAFTERS PARTS REQUIRED X40 3 7 x20 L7 7 6 cm 1 3 8 x 3 3 8 x 8 1 2 3 5 x 8 6 x 21 6 cm x2 J 1 3 8 5 3 8 138 3 5 13 7 350 5 1 8 0 3 _ amp Drill Bit Orient two J rafters as shown on flat surface with angled edge down amp Marks holes on face of rafter centered on marks as shown Fig A Pre drill 1 8 0 3 cm holes through rafter at marks Co Center rafter ends L on marks and flush to top as shown Fig B C FINISH Secure rafter ends flush to top of rafter using two 3 screws per rafter end J x2 3 4 1 9 cm NOTE Angle down L gt Centere
12. d on marks 2 3 7 6 cm Screws CORNER POSTS P A RT S R E Q U R E D x64 2 1 2 6 4 x 7 8 5 3 8 90 1 2 2 2 x 13 7 x 229 9 cm xA DOM 3 3 8 x 3 3 8 x 103 1 2 8 6 x 8 6 x 262 9 cm Position post face G on top of post H flush at end and with a 1 overhang on each side Fig A Secure using eight 2 1 2 screws on each side Pre drilling is optional 1 8 0 3 cm Drill Bit ED Flip post and face over and install a second post face as shown FINISH Repeat steps 1 3 to assemble three more posts 1 2 5 cm 29 1 2 us cm E 2 5 1 cm 1 11 16 4 3 cm 1 11 16 ATK T 1 xX lt 2 5 Ends Flush x4 CORNER POSTS PARTS REQUIRED x16 LAA 3 7 6 cm 1 8 0 3 cm 1 3 8 x 5 3 8 x 162 3 5 x 18 7 x 411 5 cm Drill Bit Arrange parts as shown a level surface Both post assemblies should be approximately parallel and flush at each end Measure and mark 134 centered on rafter Locate mark to inside of post Fig A B e Pre drill two holes 1 8 x 2 DEEP diagonally as shown Fig B x4 C Secure rafter to corner post using two 3 screws Fig A C With some assistance carefully flip post and rafter over to attach second side gt Flush N FINISH T d Repeat steps 1 5 to assemble second side N gt N
13. ill a minimum 3 4 1 9 cm OFF CENTER from the opposite hole Fig A FINISH Install one 3 1 2 8 9 cm Lag Bolt Lock Washer and Flat Washer through each pre drilled hole 1 8 0 3 cm Pre drill 3 8 1 cm Flat Washer 3 8 1 cm Lock Washer 1 2 8 9 cm Lag Bolt 23 POST CAPS x8 3 7 6 cm PARTS REQUIRED x4 Cs 1 4 3 4 x 4 3 4 2 5 x 12 1 x 12 1 1 8 0 3 7 9 Drill BEGIN e Place post caps F centered at top of Corner Posts H Pre drill two 1 8 0 3 cm holes 2 5 1 cm apart through F FINISH Secure post caps using two 3 7 6 cm screws 1 8 0 3 cm Pre drill POST SKIRTS PARTS REQUIRED m 2 5 1 cm 7 8 x 3 3 8 x 11 7 8 2 2 x 8 6 x 30 2 cm ONCE MOUNTING HARDWARE IS INSTALLED FOLLOW THE STEPS BELOW TO INSTALL POST SKIRT E V amp EGIN When using post mounting hardware there will be interference from protruding screws or nail heads Using a scrap piece of scrap wood not included and a Hammer gently tap the wood and Post Skirt against the mounting hardware to leave reference marks on the back side of the Post Skirt Fig 1 2 Use a hand tool to remove wood at marks Fig 5 x8 FINISH Secure using four 2
14. irect incidental consequential or special damages nor for failure s that are caused by events acts or omissions beyond our control including but not limited to misuse or improper assembly improper maintenance which eventually leads to rot or decay and acts of God Backyard Storage Solutions LLC will not be held responsible for any labor costs incurred to construct your unit This warranty gives you certain specific rights that vary from state to state CLAIM PROCEDURE To make a claim under this warranty you can either call 888 827 9056 or prepare a letter Please have ready the information below when you Call or include the information when writing 1 The model and size of the product 2 A list of the part s for which the claim is made 3 Proof of purchase of the item as shown on the original invoice 4 Run code as listed on the yellow warranty card enclosed in the product package Mail the above information to Backyard Storage Solutions LLC Attn Customer Service 1000 Ternes Drive Monroe MI 48162 WARRANTY TERMS MAY VARY OUTSIDE THE U S A IMPORTANT This is your warranty certificate Please complete and mail your warranty card to properly validate your warranty Idr 09 04 09 27
15. lps minimize surface markings being visible The appearance of your pergola with MicroShade will last about two years with no stain application Over time the color of the pergola wood will slightly darken Q If you want you may apply a water repellent which will benefit the wood and help minimize splitting checking and surface cracking Q Checking splitting and surface cracking are characteristics of all wooden structures This is caused by varying seasonal temperatures and moisture conditions To minimize this checking and or cracking you may coat your pergola with a water repellent Q A wood stain may be applied to your pergola if you choose Q For minor touch up we have included sandpaper and some MicroShade concentrate Refer to page 26 of this manual for our suggested procedure for minor touch up We suggest you inspect all hardware and fasteners used to assemble your pergola for any deterioration or looseness Re tighten hardware as required 4 LEVELING AND ANCHORING OPTIONS There are multiple ways to anchor your Pergola A few methods are shown below Anchoring materials are not included in this kit N Check anchoring methods with your local building department 137 7 16 349 1 cm nre MEASUREMENT TO CENTER 114 7 8 CORNER POSTS i 291 8 cm LE ai i ee el Solid Masonry block On Gr
16. t the discretion of Backyard Storage Solutions LLC and requires proof in the form of photographs or inspection by Backyard Storage Solutions LLC Wooden components may have imperfections such as checks and knots These are natural blemishes and imperfections which are inherent to wood The imperfections not resulting in structural failure are not covered under this warranty ROMA Backyard Storage Solutions LLC will repair replace pay for the affected part In no event shall Backyard Storage Solutions LLC pay the cost of labor or installation or any other costs related thereto All warranties are from date of purchase If a cash refund is paid on an affected part it will be prorated from the date of purchase CONDITIONS The warranty is effective only when 1 The unit has been erected in accordance with the assembly instructions 2 The unit has been properly shingled and painted or stained and reasonably and regularly maintained thereafter 3 The failure occurs when the unit is owned by the original purchaser 4 Backyard Storage Solutions LLC has received the warranty registration card within thirty 30 days of purchase and notification of the failure in writing within the warranty period specified above 5 Backyard Storage Solutions LLC has had reasonable opportunity during the sixty 60 days following receipt of notification to inspect and verify the failure prior to commencement of any repair work REQUIR
17. tective material under rafter end 11 RAFTERS P A RTS R E Q U 8 3 7 1 8 0 3 cm Drill Bit 6 cm x2 PRE ASSEMBLED Rest previously assembled rafters J on rafters K with outside edge of J 9 7 8 25 1 cm from outside edge of G at both ends Fig A Pre drill two holes 1 8 x 2 DEEP Fig Secure using two 3 screws on each side FINISH Repeat steps 6 9 to secure the three remaining post connections G 9 7 8 25 1 CENTER 2 5 qs 3 1 2 8 9 cm 12 CORBELS PARTS REQUIRED x4 Z D 3 3 8 3 3 8 x 37 8 6 x 8 6 x 94 cm 8 0 3 cm Drill Bit BEGIN Square post and rafter Position corbels D on flat surface and pre drill 1 8 0 3 cm holes through as shown Position corbels flush to top edge of outer main rafter K and post H 1 8 0 3 cm Pre drill 1 8 0 3 cm Pre drill Flush Flush 13 CORBELS PA RTS R E Q U R E D F 1 2 AN 3 7 6 cm COD Attach upper end of corbel D to rafter K with one 3 7 6 cm screw Use two 3 7 6 cm Screws into Corner Post H at lower end of Corbel through the
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