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CertainTeed Vac-Matic U48P-4-14 Installation Guide

1. COVER MOUNTING 5416 18 NYLUCK NUT amp WASHER 10 TOLERANCE UNLESS OTHERWISE NOTED TITLE ALL RIGHTS RESERVED UNE PLACE DECINAL x 06 ASSEMBLY TWO PLACE DECIMAL Cod 03 CERTAINTEED THREE PLACE DECIMAL 01 MATERIAL MACHINE WORKS WAS CHANGED WINTER HAVEN FLORIDA 33980 PART NU RECORD UF CHANGES 48P 007 PAGE 8
2. NUT 2 read BATTERY PART PNEUMATIC WHEEL PART UINWU9 2 regd 1 4 1 4 2 MACHINE Wd 2 BATTERY BOX i a RESISTOR MOUNTING 7 1 47 20 GRADE 5 BOLT WASHERS amp NYLOCK NUT 2 regd N HOUSING SUPPORT PART 8 U48P01023 ENGINE MOUNTING 3 8 16x1 3 4 GRADE 5 BOLT WASHERS amp NYLOCK NUT 4 REQD HOUSING SUPPORT TRIM PART UB4SIA2l BOX MOUNTING SERIAL NUMBER NAME PLATE 1 4 200x3 4 TRUSS HEAD BOLT WASHER amp NYLOCK NUT 4 SEAL PART 35 02607 250 4 regd SEAL PART 35 02007 125 2 7 a VACUUM HOUSING PART U48A05001 5 16 18 1 1 4 GRADE 5 BOLT WASHERS amp NYLOCK NUT 2 reqa FAN IMPELLER PART 048405009 7 SUPPORT MOUNTING HOUSING MOUNTING S i6 l8xi GRADE 5 BOLT 5 8 18x1 3 4 GRADE 5 BOLT amp LOCK WASHER 4 regd WASHERS amp NYLOCK NUT regd a FOOT MOUNTING 2 8 ATTACH WASHI PAI 41 RUBBER FOOT PART U32828063 TACH WASHER PART i U41P05005 lt OE GRADE 5 BOLT amp LOCK WASHER QUTLET MOUNTING 1 4 20x3 4 GRADE 5 BOLT y Ui WASHERS amp NYLUCK NUT regd 4 DOOR MOUNTING N 3 8 16 5 25 BOLT WASHERS amp NYLOCK NUT QUTLET HOUSING IMPELLER BUSHING PART amp 2 1 000 4 PART 8 48405015 6 PART U48A 7 U48A0502 5 164 18 1 GRADE 5 BOLT 3 COVER PLATE 4 PART U48A05007 INLET DOOR 6 PART U48A05028 4 PART U31A05018 6 PART U48A05025
3. harm or tip it over potentially causing damage Avoid vacuuming foreign objects such as screws nails pieces of wood etc as this will damage the inside of the vacuum machine Never leave the machine unattended during operation CERTAINTEED MACHINE WORKS RECOMMENDS THAT THE OPERATOR S WEAR PROPER SAFETY EQUIPMENT SUCH AS EYE AND EAR PROTECTION AS WELL AS AN APPROVED DUST MASK WHEN OPERATING THE VAC MATIC INSULATION VACUUM MACHINE OPERATION 1 Make sure vacuum is free of foreign objects Fill fuel tank with clean grade of fuel and check engine oil Open fuel shut off valve Make sure cover plate and outlet port are firmly attached B o N Connect hose firmly to inlet port and hose or containment bag to outlet port with clamps Connect additional hose sections with thin wall couplings 1 16 inch to minimize restrictions Containment bags and thin wall couplings can be purchased from CertainTeed Machine Works 5 Clear area around outlet port 6 Start engine in accordance with manufacturer s literature and increase engine speed until the throttle is at full stroke The engine will run 3600 RPM 7 You are now ready to begin the vacuuming process WARNING DO NOT SMOKE WHEN OPERATING THE MACHINE PAGE 4 WARNING DO NOT SMOKE OR NEAR ANY FLAME WHILE REFUELING THE GAS TANK DO NOT FILL TANK WHILE THE ENGINE IS RUNNING OR HOT FUMES FROM FUEL ARE EXPLOSIVE AND CAN BE FATAL FOLLOW ALL SAFETY PRECA
4. 37 7841 for any optional accessories such as hose sleeves clamps vacuum wand and material containment bags PAGE 2 SAFETY The VAC MATIC insulation vacuum machine is factory equipped with a material inlet safety door 1 Do not remove this door for any reason It will close during operation if the vacuum hose came loose from the inlet port 2 You should always attach the vacuum hose to the front cover 3 by lifting the door and securing with a clamp to the inlet port before you start the machine You will see the following label on this door ee WHEN 58 EQUIPMENT IS RUNNING gt AY CUANDO EL EQUIPO ESTE FUNCIONANDO WARNING IF ANY FOREIGN OBJECT SHOULD ENTER THE MACHINE SHUT DOWN THE ENGINE AND REMOVE THE KEY FROM THE IGNITION BEFORE RETRIEVING THE OBJECT NEVER REACH INTO THE MACHINE WHILE IT IS IN OPERATION PAGE 3 Before you start the VAC MATIC machine make sure the vacuum housing is free of foreign objects Make sure hose is attached firmly to the inlet port and that hose or containment bags are firmly attached to the outlet port Make sure containment bags do not rest against the engine as this may start a fire or block the engine air cooling inlet screen Make sure the front cover and outlet port are securely mounted to the machine During machine operation never stand on the VAC MATIC machine You may lose balance and fall onto the machine causing great bodily
5. MANUAL FOR CERTAINTEED MACHINE WORKS VAC MATIC INSULATION VACUUM MACHINE PLEASE READ THIS MANUAL THOROUGHLY BEFORE PUTTING THE VAC MATIC INSULATION VACUUM MACHINE INTO SERVICE MANUFACTURED BY CertainTeed Machine Works 101 Hatfield Rd Winter Haven Florida 33880 1 800 237 7841 www certainteedmachineworks com PUBLICATION 001 09 14 TABLE OF CONTENTS SPECIFICATIONS ccccccssccsececseceesecssssecsessvssvssessrsevsssssssscatsscansseeseenesvenssuseseuseeeeeeateneeneeseneess 1 eN aT YY NN NENN 2 SAFETY 3 4 OPERATION 4 5 PREVENTIVE 2 200 6 7 PARTS DRAWING E 8 VAC MATIC INSULATION VACUUM MACHINE SPECIFICATIONS MODELS 48P 4 14 _ Four inch inlet and outlet ports 48P 6 14 Six inch inlet and outlet ports ALL MACHINES Kohler gasoline engine 14 horsepower single cylinder air cooled 350 CCA battery heavy duty housing and fan impeller HEIGHT 44 00 inches LENGTH 31 00 inches WIDTH 32 00 inches WEIGHT 240 pounds ENGINE VACUUM HOUSING MATERIAL OUTLET MATERIAL INLET PAGE 1 This introduction is presented to provide a basic description of the function and purpose of the VAC MATIC insulation vacuum machine The VAC MATIC is principally designed to vacuum damaged or contaminated insulating materials generally used for attic
6. UTIONS WHEN HANDLING ANY TYPE OF FUEL WARNING CARBON MONOXIDE POISONING FROM ENGINE EXHAUST CAN FATAL MAKE SURE TO OPERATE THE MACHINE IN A WELL VENTILATED AREA WARNING ALWAYS OPERATE THE VAC MATIC MACHINE ON A LEVEL SURFACE OPERATING THE MACHINE WHEN IT IS NOT LEVEL COULD LEAD TO ENGINE FAILURE OR THE MACHINE TIPPING OVER UPON COMPLETION OF THE JOB 1 Make sure vacuum hose is empty Move throttle to slow position and allow engine to run for several minutes Turn engine off Turn fuel shut off valve closed o A Oo N Remove hoses and or containment bag from machine WARNING NEVER REPLACE A CONTAINMENT BAG WHILE THE ENGINE IS ON ALWAYS SHUT DOWN THE ENGINE AND REMOVE THE KEY FROM THE IGNITION WHEN CHANGING BAGS NEVER REMOVE OR REPLACE HOSES WHILE THE ENGINE IS ON WARNING FAILURE TO TURN THE FUEL SHUT OFF VALVE CLOSED ON THE ENGINE DURING TRANSPORT CAN LEAD TO FUEL LEAKS AND CARBURATOR DAMAGE PAGE 5 PREVENTIVE MAINTENANCE Follow the engine manufacturer s recommendations in the manual that accompanied this manual when the VAC MATIC machine was first delivered Check the oil level daily before start up The battery is maintenance free Keep battery cable connections tight clean and free of corrosion During normal operation of the VAC MATIC machine keep the engine vacuum housing and impeller clean of debris build up Keep inlet safety door in good wor
7. insulation The VAC MATIC can also be configured for wall spray applications to return scrubbed or recycled material to a blowing machine for remix into new material Whenever you do a wall spray application with the VAC MATIC machine the insulation manufacturer s instructions prevail since they guarantee the final results When vacuuming damaged material the VAC MATIC is normally placed so that hose connected to the inlet port can reach the end of the job The damaged material can be vacuumed into a bag connected directly to the outlet port or hose is connected to the outlet port leading to a dumpster or other form of containment When vacuuming insulation for wall spraying the VAC MATIC is normally located half way between the point of application and the blowing machine The hose leading to the blowing machine is generally connected to a filtering housing or material deflector that directs material back into the hopper The VAC MATIC machine is eguipped with an electric start engine which can also be pull started if the battery is weak or dead Its ergonomic design and pneumatic tires make it easy to maneuver around job sites The compact design also saves valuable floor space in the transportation vehicle The VAC MATIC is built with a heavy duty housing and impeller removable front cover and replaceable outlet port BEFORE YOU RUN THIS MACHINE PLEASE STUDY THE REST OF THIS MANUAL Please contact our Sales Department at 800 2
8. king condition For any replacement of the impeller use the following steps 1 2 3 Remove front cover 3 from vacuum housing 4 Remove attach washer and bolt 5 from engine shaft Remove the three bolts from the center bushing 6 _ Insert two of the bolts in the threaded holes and tighten alternating back and forth This will push the impeller of the bushing Slide bushing off engine shaft and remove the old impeller from the housing Threaded Holes Bushing PAGE 6 5 Insert bushing into new impeller Lubricate shaft with anti seize compound and slide onto engine shaft 7 up against the shoulder on shaft The bushing should bottom out against the shoulder Line up keyways on shaft and bushing and insert drive key 8 6 Insert the three bolts into the holes in the bushings and thread into the impeller hub 9 Tighten the bolts using an alternating pattern and torque to 16 foot pounds Do not overtighten the bushing there will be a gap between the bushing shoulder and impeller hub face 7 Add attach washer 10 lock washer and bolt to end of engine shaft and torque to 30 foot pounds 8 Add cover back on housing and tighten all nuts Make sure bushing rest against the shoulder the engine shaft PAGE 7 BATTERY BOX COVER AND STRAP 3 16 18x1 CARRIAGE BOLT amp NUT 2 NEGATIVE BATTERY CABLE PART 04284 PUSITIVE BATTERY CABLE PART U04278 3 4 STEEL

CertainTeed Vac-Matic U48P-4-14 Installation Guide

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