Iron Doors Unlimited IO6297RELW Instructions / Assembly
Contents
1. Iron Doors Unlimited Door Installation Guide l Verify that the rough opening r o is at least 2 wider on all sides of the outside of the jamb If the opening is less than 2 it may be fine for the installation if the r o is square and plumb 2 Make sure the framing surrounding the door is solid and free of movement If the walls surrounding the door are not properly secured this could allow for unwanted movement of the door after it is installed in the r o This could result in damage of the door unit 3 Check the r o for any security wires that may need to be installed into the jamb of the door and the slab Drill and install wires and contacts as necessary 4 Check the height of the finished floor in relation to where the sweep on the door slab will be It may be necessary to raise the area under where the threshold of the door will rest Keep in mind any rugs or floor coverings the customer is considering placing at the interior entrance area of the door and allow for clearance of the door slab and the sweep 5 Place the door jamb or frame in the r o Make sure the threshold portion of the frame is resting completely flat on the subfloor and that no debris is under the jamb Picture 1 6 After making sure the jamb is plumb mark on the studs or sheetrock where the mounting flanges are and the bolt holes of the flanges picture 2 It may be necessary to remove the sheetrock behind the flanges so the bolts d2. o not hinder the ability to install casing on the inside after the door is installed picture 3 Picture 2 Picture 3 Z You may want to consider pre drilling pilot holes for the bolts to keep the studs from splitting which would weaken the integrity of the installation picture 4 Now you are ready to secure the jamb into the r o with the bolts through the mounting flange into the studs picture 5 Picture 4 Picture 5 8 Now would be a good time to place the slabs onto some secure saw horses or other method of raising the slab up to help prep the slab for installation Make sure to protect the surface of the door by putting a moving blanket or carpet on top of whatever the doors will be resting on Now that the doors are resting securely on your work station it is time to install the sweeps on the bottom of the slabs 9 Install the sweeps onto the bottom of the slab in the method shown in picture 6 Picture 6 10 You are ready to hang the slabs on the hinges We recommend removing the glass from the slab to make the door lighter and easier to handle when re hanging the doors Placing the slab on the hinges is best done with two installers Pay close attention to where you handle the door especially if you are holding the door by its scroll work The scroll work could become bent or damaged if pressure is applied in the wrong fashion Also you may consider placing small pieces of cardboard around the area of the hinges
3. to prevent unwanted scratches See picture T Picture 7 11 Once the slab s is on the hinge install the glass portion back onto the slab and secure the glass with the attached keeper 12 All that is left is to install the door s handle s and you are ready to enjoy your iron door from Iron Doors Unlimited
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