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        Genie 4062-TKNMV Instructions / Assembly
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1. P N 37067501312       ASSEMBLY INSTALLATION NTEN  Recommended Tools Parts Included    POSTE R TO REDUCE THE RISK OF SEVERE INJURY OR DEATH  70705 00706  3 READ AND FOLLOW ALL SAFETY  INSTALLATION AND OPERATION INSTRUCTIONS  If you have  05 11    D m M l any questions or do not understand an instruction  call The Genie   Company or your local  crew rive ode S Genie   Factory Authorized Dealer     e DO NOT install operator on an improperly balanced door  An improperly balanced door  could cause severe injury  Repairs and adjustments to cables  spring assembly  and other  hardware must be made by a trained service person using proper tools and instructions   Remove all ropes  and disable all locks connected to the door before installing operator   Install door operator 7 feet or more above the floor  Mount the emergency release knob  6 feet above the floor    e DO NOT connect the operator to the source of power until instructed to do so    e Locate the wall console button  A  Within sight of door  B  At a minimum height of 5 feet  so small children cannot reach it  C  Away from all moving parts of the door    Install the entrapment WARNING label next to the wall button or console  Install the   emergency release tag on  or next to  the emergency release handle    The operator must reverse when the door contacts a 1 1 2 inch high object on the floor  Potential Hazards at the center of the doorway  This is about the size of a 2  x 4  board laid flat           BLUE BAG    Overhead 
2. ad Attaching Door Bracket to Door ia Attaching Door Arm to Door   ORANGE BAG hardware  to Ceiling creen Bac hardware   ORANGE BAG hardware  Bracket and Shuttle ue    4a  Elevate opener assembly and position 5a  Find and mark ceiling at center line of door  For finished ceilings  attach cross piece Sectional Door  Typical   7a  Secure emergency release handle to  door end rail section  C  inside bracket   not supplied  to joists  6a  Center bracket on door  higher than the   Top Roller cord  L  and attach emergency release  Door centerline 7    top set of door rollers  cord to shuttle in rail  J      Using bracket  mark holes on door or 7b  Using the emergency release cord   frame  disengage the shuttle carriage     Drill 1 8  holes  7c  Sectional Doors typically accept    Secure with 1 4    20 x 3 4  curved door arm  D   In some cases   self drilling screws  straight door arm  F  may be used if  A ob E 7   Some garage door manufacturers the door bracket is mounted on the  S B r ross piece      provide door brackets that CAN be top edge of door        Jocation _     2    Protective J   Door centerline used with your Genie Door Arms  7d  With the door closed  the angle from door   foam cushion 4   arm  D  to header is 30   max           N   Sectional Door  Wooden    Note  Support opener and have a second     6a  Center bracket on door  higher than the top set of door rollers  Note  One Piece Door  Top Edge Face Mount    person assist during this step  6b  Using bracket  mark ho
3. ation and Maintenance Manual for programming instructions     DO NOT run opener until travel limits have been set to avoid damage to unit     
4. d Mounting Rail Bracket on Header A     CLEAR BAG hardware   BLUE BAG hardware   ORANGE BAG hardware     1a  Slide one rail connector  K  over Powehead end rail section  A  until it locks  1d  Slide door end rail section  C  into the rail connector until it locks  2a  Place shaft coupler large hole over 3a  Center header bracket above door  mark holes   1b  Slide middle rail section  B  into the rail connector  K  until it locks  1f  Secure screw drives of each section with  2  collars and  2  clips  screw drive  S 3b  Drill two   5 32  pilot holes in header board or 2  x 6  board connected to wall studs   1c  Slide second rail connector  K  onto other end of middle rail section  B  until it locks  2b  Align and slide screw drive coupler 3c  Secure bracket with lag screws     II hol tor shaft   Se No E overmotorsna Typical Installation Highest Point of Door Travel    Disengaged Shaft coupler  5 16  x 1 3 4  Lag screw Highest Point Of Travel          ne Door centerline  Large Small  hole hole                leader bracket  Grooves along shuttle Note  The smaller hole fits over the Header  fitrinto ral motor shaft and larger hole fits over   the drive screw        Sectional  Door  Highest point of door travel   as door is opening  plus         2c  Place powerhead bracket  H  on Q  top of rail with tongue of bracket l  inserted into slot on rail   The rail is iF  connected with closed side facing ut  gt      9  up  The screw will be underneath     and not visible when viewed  fr
5. doors are large  heavy objects that move with the help of springs under high tension and electric motors  Since  moving objects  springs under tension  and electric motors can cause injuries  your safety and the safety of others depends     v f  on you reading the information in this installation poster  If you have questions or do not understand the information A wW A R N l N G    Cotter pin  x2 ee  presented  call The Genie Company or your local Genie Factory Authorized Dealer  In this section  and those that follow           n pin  x2  Clevis pin  x2  3 8  16 x 7 8   the words Danger  Warning and Caution are used to emphasize important safety information  Tw A moving door could result in serious injury or death   lt I ANI Bolt  x2  Q  N    A Danger  indicates an imminently hazardous situation which  if not avoided  will result in death or serious injury  p e Keep people clear of opening while door is moving  1 4  14 x 3 4  4 a   A Warning  indicates a potentially hazardous situation which  if not avoided  could result in death or serious injury  nr  e DO NOT allow children to play with the door operator  Tapered flange screw  x6  3 8  Lock nut  x2  Shaft coupler   A Caution  indicates a potentially hazardous situation which  if not avoided  may result in injury or property damage  e DO NOT operate a door that jams or one that has a broken spring  inal  Note is used to indicate important steps to be followed or important considerations  ORANGE BAG    A WARNING    Pre instal
6. ire to powerhead away from lights  P       At powerhead  press IN the orange tabs above the terminal to insert the wires with a  flat head screw driver  console   To pow Snead Mount wall console with  6 screws    Post    ENTRAPMENT WARNING LABEL     included in    Manual  next to the Wall Console                                            Sensor Source       Child can be pinned under automatic garage door   Death or serious injury can result     Note  Some homes are pre wired for Safe T Beam devices     Never et chia waik or run under moving door       Never let child use door opener controls     Complete the connection and apply power  If the sensor reparan la pinned  push cantal Button opuss  emergency release     or wall console LEDs come ON  wire routing is correct    Test door opener monthly   You may need to wire one sensor at a time to confirm    wire routing in some cases  a  a 1 2 Ready to Program  A WARNING    A C A U T l 0 N Use of any other wall control can cause unexpected operation of the door and loss of  lighting feature  Locate wall console within sight of door and far enough from door to N C AUTI 0 N    When using insulated staples  make only snug enough to hold wire in place  Staples too prevent contacting it while operating the console  Control must be at least 5 feet above  tight can cause damage to wire and cause Safe T Beam   System to malfunction  floor to prevent small children from operating it                                            Refer to Oper
7. lation Considerations x An Electrical Shock could result in serious injury or death                    Header bracket                   Clevis pin  long          Wire clip  x4   This opener includes parts and supplies needed for installation in MOST garages and on MOST garage doors  There are e Turn off power before removing operator cover  CT    Q mH     many variations of garages and garage doors  A few additional parts and supplies may be needed for installation in YOUR 5 16  x 1 3 4  jw 1 4  20 x 3 4     garage and to YOUR garage door  While going over these instructions  please note the additional items you may need  e When replacing cover  make sure wires are not pinched or near moving parts  Lag screw  x2  Door bracket Release handie Push nut _Self drilling screw  x3     For help finding a local Genie   Professional Dealer  call 1 800 OK GENIE or Customer Service at 1 800 35 GENIE  e Operator must be properly grounded     A WARNING GREEN BAG    _   e    6    5 16  x 1 3 4   _ WARNING HIGH SPRING TENSION Lag screw  x2     ps  e DO NOT try to remove  repair or adjust springs or anything to which door i Parts List  spring parts are fastened  such as wood block  steel brackets  cables or other mh DE      Is there an electrical outlet within approximately 3  of the point where the powerhead will be  If not  you need to contact a ik oe YELLOW BAG  A  Powerhead end rail  G  Mounting straps  M  Safe T Beam wall    licensed electrician      i P  8 x 3 4  1 4 x 3 4  A j console 
8. les on door or frame  instructions are in the Operation and Maintenance Manual provided   6c  Drill 1 8  holes completely through door    6d  Fasten bracket with 5 16  x 2 carriage bolts and nuts  not furnished                    Align holes in rail with holes in bracket      Slide clevis pin through holes in rail  and bracket and secure with push nut  by pressing the push nut ends together      Insert rubber plugs into powerhead  accessory holes if present       Attach mounting straps  G  to joists or  cross piece with  2  lag screws  5 16  x Way lag pus    1 3 4   provided in green bag  SS     not included      While supporting opener unit  open door N Door Centerline  and raise opener unit to clear door so it x  passes the rail clearly      Secure opener unit  in position  to  mounting straps with nuts and bolts     Clevis pin    OO    V  BSI   Cotter pin    Note  Rail should be level to floor  For tall garage ceilings additional hanging angle  and hardware may be required and is available at leading retail stores     Finished Ceiling   Door end rail section   lt     Header y    Clevis pin  long       y Note  One Piece Door  Top Edge Face Mount  instructions are in the Operation 4  lt      30  max  Attach and Maintenance Manual provided     to joists p  A CAUTION 2 fei  Doors made of masonite  lightweight wood  fiberglass  and sheet metal must be properly       braced before mounting door opener  Contact door manufacturer or distributor for any Door bakat 4  questions or c
9. nd of ha a  outlets  have one installed by a licensed electrician  Opener must be properly grounded  header  on both left and right of door wire through control wire tube on to prevent personal injury and equipment damage  NEVER USE AN EXTENSION    CORD  Check local building codes for any requirement that you must have a  cpl me Rees   hat powenleaaiang attach as Snow Motor Cover             gt  lt  permanent hard wired connection  NEVER REMOVE MOTOR COVER  All work inside    Secure wire to rail with wire clips      cover must be performed by a licensed electrician using proper tools and instructions   spaced evenly along rail  and wire    to header and wall with insulated    e Po  s ane     Control wire tube Striped  Note  DO NOT exceed maximum wattage  Each light bulb should be no more than 100W  For Permanent Wiring by an Electrician   ug ube  Cu kS    excess wire  Model 2562 requires light bulbs of no more than 60 watts   11a  Cut existing wires OUTSIDE CHASSIS     Atach wire to terminals on each 10b  Insert powerhead lens hinge  E  into slots in motor cover on powerhead  F   11b  ite ene be ee  Safe T Beam  At powerhead  twist  2    p 10c  Swing lens  E  up into place   It may be necessary to squeeze lens slightly to align ae eee ine aes Nein Hanes  striped wires together and insert into  lt Sensor A ME aboot Sote at Wp Of mutor cover o E a E ae  terminal 1 then twist  2  white wires   ource     H ie aA oe nat eae   i    together and insert into terminal 2  Tape excess w
10. om above       Align bracket holes with holes on  powerhead  I  and secure with  tapered flange screws   Use soft  material to cushion underside of  Opener in order to protect f J AQ   powerhead   Note  Bracket must fit 7   Highest point of door travel plus  Sectional door   Highest point plus 2 5   into slot   One piece door   Highest point plus 6     A WARNING    P   Note  T i Door springs are under high tension  If spring or shaft is in the way  measure above  US O AN spring or shaft on the garage door centerline and mark as location for header bracket      gt  4 damage to motion DO NOT ATTEMPT TO MOVE  ADJUST  OR REMOVE DOOR SPRING   ot sensor  not on all    models  DO NOT     gt  remove foam cushion A C AUTI 0 N    K m m m H A x  Powerhead lide collar over Slide collar Snap clip from underside of Protective foam cushion Header Bracket must be fastened to garage framing  DO NOT fasten to drywall  particle  rail end long hook Mate hooks over joint behind collar powerhead  board  plaster  or other such materials     1 4  14 x 3 4     Tapered flange screw  x6   l  l                         To determine    highest point of door travel        Get on a ladder to the side of your garage door     Have someone lift the door open slowly     As the door is raised  note the point and amount it extends above the door tracks  with tape measure   that is the highest point of door travel     Measured from floor to door or from door to ceiling    Attaching Rail to Bracket Mounting Powerhe
11. oncerns  The Genie   Company is not responsible for any damage caused  due to an improperly braced door              3 8  16 x 7 8   Bolt  amp   3 8  Lock nut    Installing Safe T Beam   Installing Wall Console    a Connecting Power     YELLOW BAG hardware   CLEAR BAG hardware       Position Safe T Beam source and sensor on Wall mount   Route wire from powerhead to For Grounded Outlet connection   each side garage door 5     6  above floor  IN    desired location for wall console       gt  11a  Plug in the power cord  Coil excess cord and tape or twist tie it to top of    Mark bracket mounting holes and secure with  4  4  SS Some homes are pre wired and  gt  powerhead   DO NOT PLACE ABOVE LIGHT BULBS    1 4  x 1 1 4  lag screws provided into wood  If gn i    they may not be color coded  N  mounting into concrete or block  other fasteners are om ot      Secure wire with insulating staples    required and are available at leading retail stores  yo  ii v ANI j and cut off excess wire  R     A WARNING    Use garage pre wiring when available or route two  l alll   Attach wires to wall console as Aol yp Opener is equipped with grounded electrical plug for your protection  and only fits  lengths of two conductor wires from powerhead  ie shown  3  y7  W    1 Compact CFL bulbs can be used  grounded electrical outlets  DO NOT alter plug in any way  If you have no grounded  through 4 wire clips and fixed to top of rail  across Floor mount option  lt  gt     From above  insert opposite e
12. wire  e   I section  H  Powerhead bracket   Check condition of the door and all its associated hardware  Tracks  springs  hinges  rollers  Is anything loose or appear Repairs and adjustments must be made by a trained door system technician Self tapping Insulated staple  x30   A  B  Middle rail section  I  Powerhead  N  Remote   worn  If so  call a trained professional for an evaluation and repairs  if needed  DO NOT ATTEMPT TO ADJUST SPRINGS OR using proper tools and instructions  screw  x2  S 22   l   THEIR ATTACHED PARTS  J  gt   gt   C  Door end rail section  J  Shuttle  0  Wall console    Operate the door manually  Does it move freely and smoothly  Check the balance of the door by lifting it by hand  D  Door arm  curved  K  Rail connector  P  Wireless keypad  approximately halfway open and let go  It should stay put or move very slowly  If not  call a trained professional for repairs  Need help or have questions  DO NOT RETURN to the store  z  E  Powerhead lens  L  Emergency release cord  Optional on some models     Clip  x2  Collar  x2  Rubber plugs  x2           Remove all ropes and remove or disable all locks connected to the garage door  It is also recommended that T handles be 5 16  18 Lock nut  5 16  18 x 3 4  1 4  x 1 1 4  Safe T Beam   Safe T Beam      removed  Closed loop lifting handles with no protruding parts can remain  Call us  800 354 3643 serrated  x2  Bolt  x2  Lag screw  x4  sensor source  F  Door arm  straight    Rail Assembly Attaching Rail to Powerhea
    
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