Florida Pneumatic FP-660A Use and Care Manual
Contents
1. Do not use a multiple number of hoses connected together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pheumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of merchantability is expressly limited to two years beginning2. from the date of the delivery to the original user The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing Ref Part Number Description Qty Ref Part Number Description Oty 1 919501 Handle 1 13 919513 Spring 1 2 919502 Cylinder 5X 1 14 919514 Plug 1 3 919503 Piston 5X 1 15 9SP0416 Pin 1 4 919504 Bush 1 16 9SP0420 Roll Pin 1 5 919505 Valve Box 1 17 9132605 Assistant Lever 1 6 919506 Valve 1 18 9132601 Lever 1 7 9132304 Pin 2 19 9132103 Stopper Pin 1 8 919508 Valve Seat 1 20 919520 Exhaust Cover 1 9 919509 Throttle Bush 1 21 919521 Retainer Spring 1 10 9132201 Inlet Bushing 1 22 919522 Bee Hive Spring 1 11 919511 Valve Stem 1 12 919512 0 Ring 1 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use
3. prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR TOOL SAFETY WARNING Some dust created by power sanding sawing 1 Risk of Bursting Do not adjust the regulator to result in output
4. FP 660A 498 Shank AIR TOOLS Super uty Hammer NON ROTARY PERCUSSIVE POWER TOOL TABLE OF CONTENTS General Safety Information er Pre ee eee reece rrr ee 2 WARNING This product contains lead a chemical known to Air Compressor and Air Tool Safety 0 2 3 the State of California to cause cancer and birth defects or Tool Specifications ccc cece eee cee 3 other reproductive harm Wash hands after handling Installati n siseosas Ea aa Eaa EO aon hatin FOBAE 4 Maintenance f LUDric t n nnana 4 WARNING This product contains chemicals known to Operati ennenen EDA E E 5 the State of California to cause cancer and birth defects or Troubleshooting nansannnnsnnnnnsnnsnnannnnsnnnnnnnnn 6 other reproductive harm Wash hands after handling Warranty asa E a a A E EEE EEE NS 6 Service Pans Goce ses eee ee a esis eee a 7 WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A 7 2 e i 2g 7 2 7 2 e 7 2 7 2 7 2 be 7 2 FP Air Tools 2 3 GENERAL SAFETY RULES Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so can result in s
5. bles that are recommended by the non rotary percussive power tool manufacturer do not use other types of sizes of accessories and consumables 4 For hammers where appropriate never use any chisel as hand struck tool They are specifically designed and heat treated for use only in non rotary percussive power tools 5 For hammers and breakers where appropriate never use blunt chisels as they require excessive pressure and can break from failure Blunt tool pieces can increase vibration and therefore sharp tools should always be used 6 Avoid direct contact with the inserted tool during and after use as it can be hot or sharp 7 Never adjust the non rotary percussive tool or change the accessory backing pad unless the air supply and air hose is disconnected from the tool 8 Always ensure that you are aware of the direction of the material chips and fragments being created by the tools operation and ensure that the material chips and fragments are not directed to the operator or other persons in the area 9 Eye protection hearing protection safety gloves and safety aprons must always we worn when operating a non rotary percussive tool 10 Only personnel trained in the correct methods to change accessories and accessory retainers should conduct these operations 11 Never operate the non rotary percussive tool unless the accessory retainer supplied by the non rotary percussive tool manufacturer is correctly fitted Specificat
6. cables gas pipes etc that could cause a hazard if damaged by use of the tool 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in dust or f
7. erious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting 2 4 PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use 2 5 ENTANGLEMENT HAZARDS Entanglement hazard choking scalping and or lacerations can occur if neck ware hair or gloves are not kept away from tool and acces sories 2 6 OPERATING HAZARDS Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a balanced body position and secure footing Keep hands away from rotating or reciprocati
8. grinding drilling and other construction activities contains pressure greater than the marked maximum pressure of this air chemicals known to cause cancer birth defects or other tool reproductive harm Some examples of these chemicals are snarled hoses can cause loss of balance or footing and may and cement and other masonry products arsenic and 2 Ensure the hose is free of obstructions or snags Entangled or Lead from lead based paint crystalline silica from bricks become damaged A chromium from chemically treated lumber 3 Never leave a tool unattended with the air hose attached Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that 5 Do not continue to use a tool or hose that leaks air or does not are specifically designed to filter out microscopic particles function properly 4 Do not operate this tool if it does not contain a legible warning label 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty Important Warnings Non Rotary Percussive Power Tool 1 Accessory Hazards AN 2 Disconnect the non rotary percussive power tool from the energy supply before changing the inserted tool or accessory 3 Use only sizes and types of accessories and consuma
9. ions Vibration Level m sec2 20 92 Noise Level ava 95 30 Description Model No Blows Per Strokes Shank Retainer Weight Length Air Inlet Rec Hose Rec Air AirCons Min in Opening Type Ibs in NPT Size Pressure CFM Heavy Duty 498 Hammer FP 660A 2 200 4 6 0 498 Spring 4 75 8 15 16 1 4 3 8 D 90 psi 7 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose A 3 8 air hose is required with a maximum length of 25 ft Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 air hose to the 3 8 air hose to ensure the air hammer has the necessary air supply Recommended Air Line Set Up Part Description Air Tool Quick Plug Quick Coupler Air Hose In line Regulator In line Lubricator XZyOoO n mMo o vn gt In line Filter Air Compressor Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation Regularly check and fill the in line lubricator with air tool oi
10. l Avoid using excessive amounts of oil Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Operation 1 Operating the air hammer This Air Hammer is designed to operate on 90 PSIG Lower pressure below 90 PSIG will reduce performance of the tool Higher air pressure over 90 PSIG raises the performance of the tool beyond its rated capacity and could cause serious damage to the tool and the user Removing the chisel Rotate the spring counterclockwise to remove the retainer spring Pull the chisel out of the air hammer 2 Installing the chisel WARNING Disconnect the tool from the air supply before servicing or changing accesso
11. on accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer 2 7 REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional 2 8 ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer 2 9 WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially explosive atmo spheres and is not insulated from coming into contact with electric power Make sure there are no electrical
12. ries To insert the chisel press the loop on the retainer spring to the side and push the chisel into the cylinder of the air hammer Release the loop Ensure the chisel is properly held by the retainer spring before use Operating the air hammer Place the cutting edge of the chisel against the work piece and then press the trigger cylinder or allow the chisel to be driven out of the cylinder Internal WARNING Do not operate the tool without the chisel in damage will result if the piston strikes the cylinder wall FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Troubleshooting Problem Possible Cause Solution The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low Adjust the regulator on the tool to the maximum setting Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of 2 or larger depending on the total length of the hose
13. umes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional Operate and maintain the power tool as recommended in these instructions to
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