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Husky VT6314 Use and Care Manual

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Contents

1. 16 peration 17 Maintenance 2 vaka bakana sted vena Rada sada 19 Care and Cleaning 21 Troubleshooting 22 Service Parts U aaa m aim a eon m a 24 This manual contains information that is very important to know and understand This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help recognize this information observe the following symbols DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury IMPORTANT Indicates important information that if not followed may cause damage to equipment o epeo NOTE Information that requires special attention CALIFORNIA PROPOSITION 65 WARNING This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling gt e WARNING You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains che
2. Eb This product must be grounded If the unit comes with a factory installed cord plug the cord into a properly sized grounded outlet For units that do not have a factory installed cord install permanent wiring from the electrical source to the pressure switch with a ground conductor connected to the grounding screw on the pressure switch A properly sized cord with a ground conductor and plug may also be installed by the user Local electrical wiring codes differ from area to area Source wiring and protector must be rated for at least the amperage and voltage indicated on the motor nameplate and meet all electrical codes for this minimum The minimum wire size should also meet all electrical codes and wiring used up to 75 ft long must be 10 AWG Use a slow blow fuses type T or a 240 Volt double pole circuit breaker 1 Confirm the voltage of the incoming mains 2 3 using a voltage meter 4 The voltage meter should read 230 240 Volts Do not proceed with installation if the voltage meter gives a different reading Confirm the voltage of the incoming mains 5 and ground wire 6 using a voltage meter 7 The voltage meter should read 120 Volts Do not proceed with installation if the voltage meter gives a different reading HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Installation Electrical cont
3. F ATANT 1 4 m f D Covey AE ZANE a V ele H D NU 4 E Part Description Pressure Switch AUTO OFF Switch In the AUTO position the compressor shuts off automatically when the tank pressure reaches the maximum preset pressure After air is used from the tank and drops to a preset low level the pressure switch automatically turns the motor back on In the OFF position the compressor will not operate This switch should be in the OFF position when connecting or disconnecting the power from the unit When the pressure switch turns the motor off you will hear air leaking out of the pressure switch unloader valve for a short time This releases the air pressure from the discharge tube and allows the compressor to restart easier ASME Safety Valve This valve automatically releases air if the tank pressure exceeds the preset maximum Discharge Tube This tube carries compressed air from the pump to the check valve This tube becomes very hot during use To avoid the risk of severe burns never touch the discharge tube Check Valve One way valve that allows air to enter the tank but prevents air in the tank from flowing back into the compressor pump Belt Guard Covers the belt motor pulley and flywheel Drain Valve Use this valve to drain moisture from the tank daily to reduce the risk of corrosion Tank Pressure Gauge Indicates the amou
4. Piston head VT050915AV 6 2 10 1 Piston pin VS001400AV 2 11 Piston ring set VT911200AV 2 12 1 Washer v 4 13 Lockvvasher v 4 14 Hex head cap screw v 4 15 1 Flange head screw v 2 16 1 Washer v 2 17 Air filter assembly VH901700AV 1 18 Air filter element VH901800AV 1 19 Pump head v 1 20 1 Valve plate gasket Hx 1 21 0 ring VT036700AV x 1 22 Valve plate 1 23 Cylinder gasket H x 1 24 Cylinder VT040915AV 1 25 1 rankcase gasket El 1 26 Breather VH901100AV 1 27 1 Sight glass ST191700AV 1 28 Oil drain plug ST022300AV 1 REPLACEMENT PARTS KITS A Crankshaft kit VT040650AV M Gasket kit VT470900AJ Bearing cap assembly kit VT040200AJ Connecting rod and piston head kit VT020500AV v Cylinder head and fasteners kit TQ900800AJ Valve plate assembly kit VT491100AV Not available 27 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Questions problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM Retain this manual for future use Document Number IN639600AV 7 13
5. The beltguards are held together by pressure snap latches 3 Wedge a flathead screwdriver between the beltguards at the snap latches Wedge a screwdriver at the other snap latch junctions Twist and separate the snap latches until the front beltguard comes completely off If the belt appears to be in working order and has no signs of damage return the front beltguard to the original position and snap it back in place Tighten the beltguard screw If the belt needs to be replaced move on to the next step If the belt does not need to be replaced move to step 6 Removing the belt Loosen but do not remove the four bolts 1 holding the motor in place Shift the motor towards the pump The belt should be slack and easily removed Replace the belt Move the motor back to the original position to create belt tension Tighten the motor bolts Aligning tensioning the belt Lay a straightedge 1 against the face of the flywheel touching the rim at two places 2 3 Adjust the flywheel or motor pulley so that the belt 4 runs parallel to the straightedge Use a gear puller to move the pulley on the motor shaft Tighten the setscrew after the pulley is positioned Adjust the motor s distance from the pump if needed Belt tension is determined by how much the belt moves when weight is applied The belt should move no mor
6. and then release all pressure from the system before attempting to install service relocate or perform any maintenance Keep all surfaces clear of debris and dirt Do not attempt to clean the unit while running Turn off the unit disconnect it from the mains and allow the unit to cool down Check the air filter weekly to see if it needs to be cleaned Remove the filter element Use hot soapy water to clean the filter and allow the filter to dry before reinstalling and returning the unit to active duty Replace a filter that cannot be cleaned HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Troubleshooting Problem Possible Cause Solution The discharge pressure is low The air demand exceeds the pump capacity The air intake is restricted There are air leaks in the fittings tubing on the compressor or the plumbing outside the unit There are blown gaskets There are leaking or damaged valves Reduce the air demand or use a compressor with more capacity Clean or replace the air filter element Listen for escaping air Apply soap solution to all fittings and connections Bubbles will appear at points of leakage Tighten or replace leaking fittings or connections Use pipe thread sealant Replace any gaskets proven faulty on inspection Remove the head and inspect for va
7. motor check valve pressure switch regulator pressure gauges hose tubing pipe fittings and couplers screws nuts hardware items belts pulleys flywheel air filter and housing gaskets seals oil leaks air leaks oil consumption or usage piston rings f the tank drain valves g damage due to incorrect voltage or improper wiring h other items not listed but considered general wear parts i pressure switches air governors load unload devices throttle control devices and safety valves modified from factory settings j damage from inadequate filter maintenance and k induction motors operated with electricity produced by a generator The following items not covered under this warranty This warranty excludes these items specific to lubricated compressors as follows a pump wear or valve damage caused by using oil not specified b pump wear or damage caused by any oil contamination and c pump wear or damage caused by failure to follow proper oil maintenance guidelines operation below proper oil level or operation without oil Labor service calls or transportation charges after the first year of ownership are not covered on stationary air compressors Stationary air compressors are defined as those units not including a handle or wheels This Limited Warranty applies in the U S Canada and Mexico only This warranty gives you specific legal rights and you may also have other rights which vary from state to state How to get
8. mounting bolts Insert the mounting bolts into the drilled holes Place a washer on each bolt Thread a nut onto each bolt until the top of the nuts and bolts are flush Strike the bolt heads with a hammer until the nuts and washers are sitting on top of the air compressor unit A foot 4 Setting the mounting bolts the anchors are set Use the installation torque specifications of the bolt provided by the bolt manufacturer relief during the air compressor unit A operation Tighten the nuts using a ratchet with a 9 16 in socket until Loosen the nuts to leave a 1 16 in 1 6 mm gap for stress Installation Electrical 1 Preparing for installation DANGER Improperly grounded motors are shock hazards Make sure all the equipment is properly grounded WARNING All wiring and electrical connections must be performed by a qualified electrician familiar with industrial motor controls Installations must be in accordance with local and national codes WARNING Disconnect tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance WARNING Overheating short circuiting and fire damage will result from inadequate wiring IMPORTANT Damage to the motor from improper electrical voltage or connection will void the warranty eb gt
9. now ready for use 17 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Operation continued ON OFF CYCLING OF THE COMPRESSOR The air compressor unit A is designed to cycle on and off With the pressure switch knob in the AUTO position the compressor pumps air into the tank When the shut off preset cut out pressure is reached the compressor automatically shuts off If the compressor is left in the AUTO position and air is depleted from the tank by use of a tire chuck tool etc the compressor will restart automatically at its preset cut in pressure When a tool is in use the compressor will cycle on and off automatically as needed to maintain air pressure in the tank MOISTURE IN COMPRESSED AIR WARNING Drain the tank every day to prevent corrosion AN and possible injury due to tank damage For optimal performance of the tank drain the tank pressure should be between 40 50 psi Do not operate the drain with more than 40 psi in the tank or the drain valve may be damaged Drain the tank of moisture daily using the drain valve at the bottom of the tank IMPORTANT This condensation will cause water spots in a paint job especially when spraying other than water based paints If sandblasting it will cause the sand to cake and clog the gun rendering it ineffective A filter in the air line located as near to the gun as possible will help eliminate this moisture IMPOR
10. with air pressure in the tank Replace the tank Never try to repair a damaged tank The pressure switch continuously blows air out the unloader valve r The check valve is malfunctioning Replace the check valve if the unloader valve on the pressure switch bleeds off constantly when the unit shuts off Do not disassemble the check valve with air pressure in the tank There is excessive vibration The fasteners on the pump or the motor are loose The belt needs to be replaced The belt needs to be aligned Tighten the fasteners Replace the belt Make sure to use the correct size Align the flywheel and the pulley 23 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Service Parts Compressor MODEL VT631404 24 Service Parts Compressor continued Part Description Part Number Quantity 1 Tank AR060300CG 1 2 Drain valve D 1403 1 3 Electric motor 0190005 1 4 9 1 5 Hex head screw ST016000AV 4 6 Washer ST011200AV 4 7 Locknut ST146001AV 4 8 Nipple HF002401AV 1 9 Pressure switch CW209300AV 1 10 1 Motor cord EC012800AV 1 11 ASME Safety valve V 215105AV 1 12 Plug ST022500AV 1 13 Gauge GA031900AV 1 14 Unloader valve CW210001AV 1 15 Chec
11. HA Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Replace damaged cords wiring immediately Damaged cords wiring increase the risk of electric shock SPRAYING PRECAUTIONS WARNING Do not spray flammable materials in the vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other flammable substances 2 Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards 3 Do not direct paint or other sprayed material at the compressor Locate the compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor When spraying or cleaning with solvents or toxic chemicals follow the instructions provided by the chemical manufacturer 5 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Warranty LIMITED TWO YEAR WARRANTY WHAT IS COVERED From the date of purchase parts and labor are covered to remedy substantial defects due to material and workmanship during the first year of ownership with the exceptions noted below From the date of purchase parts only are covered to remedy sub
12. Item 1000 710 098 Model VT631404 USE AND CARE GUIDE 60 GALLON STATIONARY AIR COMPRESSOR Questions problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM THANK YOU We appreciate the trust and confidence you have placed in Husky through the purchase of this air compressor We strive to continually create quality products designed to enhance your home Visit us online to see our full line of products available for your home improvement needs Thank you for choosing Husky Table of Contents Safety Information 2 California Proposition 65 2 General Satety 55 kaman hama haaa aa haa alda alla 3 Work Area Safety smmm 4 Personal Safety Bile Rz stag we 5 Electrical Safety via mekan m eni 5 Spraying Precautions uca se kenara a iyan a ka 5 Waan EE e PR PR EE e D e ee 6 Pre installatlon 5x 2465444040608 ode Bede We cere 7 Tools 660 kkk 7 Hardware Required 7 Package ContentS 2 8 Compressor Components 9 SPCCHICAIONS a aaa ara 10 Safety nformation Installation Mounting 11 Installation Electrical 13
13. TANT Drain liquid from the tank daily Moisture in compressed air will form into droplets as it comes from an air compressor pump When humidity is high or when a compressor is in continuous use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as droplets mixed with the spray material Follow the tank draining instructions in the Maintenance section of this manual Maintenance GENERAL MAINTENACE All repairs should be performed by an authorized service representative source and then release all pressure from the system before attempting to install service relocate or perform any maintenance WARNING Disconnect tag and lock out the power 1 Checking and changing the oil Maintain the proper oil level by checking the oil sight glass 1 daily Change the oil in the pump every 3 months Use the following procedure to change or add oil Run the compressor for ten minutes to warm up the oil if the unit has not been in use for an extended period of time Turn the compressor off and disconnect the compressor from the power source Position a pan under the pump drain plug 2 to catch the oil Remove the pump drain plug 2 and allow the oil to collect in the pan Reinsert the oil drain plug Remove the breather 3 from t
14. alled in the tank for this compressor The ASME safety valve must have sufficient flow and pressure ratings to protect the pressurized components from bursting WARNING Never use plastic PVC pipe for compressed air Serious injury or death could result WARNING This compressor is extremely top heavy The unit must be bolted to the floor with isolation pads before operating to prevent equipment damage injury or death iz WARNING Do not modify this compressor Do not use or create accessories not recommended for use with this compressor Alterations and or modifications are a form of misuse which could result in a hazardous condition leading to possible personal injury or equipment damage gt CAUTION Do not use this compressor in an environment where the air is contaminated or dusty Using this compressor in such an environment may cause equipment damage 1 Keep visitors away from the compressor and NEVER allow children in the work area N Before each use inspect the compressed air system and electrical components for signs of damage deterioration weakness or leakage Repair or replace defective items before using 3 Check all fasteners at frequent intervals for proper tightness 4 If the equipment should start to vibrate abnormally STOP the engine motor and check immediately for the cause Vibration is generally a a warning of trouble To reduce fire hazard keep
15. ate and inspect for carbon deposits or other foreign matter on the top of the piston Replace the head and the valve plate using the new gasket See the Lubrication section for the recommended oil type Replace the check valve Do not disassemble the check valve with air pressure in the tank There is a large quantity of oil in the discharge air NOTE In an oil lubricated compressor there will always be a small amount of oil in the air stream The piston rings are worn The compressor s air intake is restricted There is excessive oil in the compressor The oil viscosity is wrong Replace with new rings Maintain the oil level and change the oil more frequently Clean or replace the filter Check for other restrictions in the intake system Drain oil down to the correct full level Only use Mobil 12 10W 30 or SAE 30 industrial grade compressor oil There is water in the discharge air tank This is normal during operation The amount of water increases with humid weather Drain the tank more often At least daily Add a filter to reduce the amount of water in the air line The pressure switch does not release air when the unit shuts off The unloader valve on the pressure switch is malfunctioning Replace the unloader valve if it does not release the pressure for a short period of time
16. e than 3 8 to 1 2 in downward if normal thumb pressure is placed on it Tighten the motor bolts once the proper belt tension is achieved Reattach the belt guard 20 Maintenance continued 7 Checking the air filter Remove the nut 1 and the washer 2 Remove the air filter cover 3 from the air filter base 5 Remove and inspect the air filter element 4 element If the air filter element is clean reinstall it Reattach the air filter cover 3 Reattach the washer 2 and the nut 1 Do not overtighten the nut as this maintenance process will be repeated regularly The nut 1 should be snug enough to hold the air filter cover 3 in place If the air filter element is dirty replace it Install a new filter MAINTENANCE SCHEDULE source and then release all pressure from the system before attempting to install service relocate or perform any maintenance WARNING Disconnect tag and lock out the power Operation Daily Weekly Monthly Every 3 Months Check Oil Level Drain Tank Check Air Filter Check Safety Valve Clean Unit Check Belt Tension Change Oil IMPORTANT Change oil after the first fifty 50 hours of operation Then perform oil changes every three 3 months Care and Cleaning WARNING Disconnect tag and lock out the power A source
17. eparing for use CAUTION Check for proper oil level before operating NOTE The pump oil level is full 1 as shown NOTE Use SAE 30 industrial grade air compressor oil or full synthetic motor oil like Mobil 16 10W30 NOTE Do not exceed the maximum oil capacity of approximately 8 5 ounces NOTE Do not use regular automotive oil Additives in regular motor oil can cause valve deposits and reduce pump life NOTE For maximum pump life drain and replace oil after the first hour of run time 3 5 5 5 5 Use the sight glass on the pump to determine the oil level Add oil to the pump if the oil level is low 2 2 Starting up and breaking in the A compressor WARNING Do not attach air tools to the open end of the hose until start up is completed and the unit checks okay WARNING Never disconnect threaded joints with pressure in the tank Return power to the air compressor unit A from the main Open the tank drain valve The tank will not readily buildup any pressure Move the pressure switch to the AUTO position to run the air compressor unit A Run the air compressor unit A for thirty 30 minutes at zero 0 psi under no load to break in the pump parts Move the pressure switch lever or knob to the OFF position and turn the tank drain valve to shut off air flow The air compressor unit A is
18. he pump Pour new unused oil into the pump Do not overfill Reinsert the breather 3 into position Return power to the compressor for use W x Nip No gt gt 2 N KAN W gt VW 2 Checking the ASME safety valve 3 Run the air compressor until it reaches cut out pressure Turn the compressor off and disconnect the compressor from the power source Put on safety glasses Protect yourself from fast moving air Pull on the ring of the ASME safety valve 1 This releases pressure from the tank The safety valve should automatically close at approximately 40 50 psi If the safety valve does not allow air to be released when you pull on the ring or if it does not close automatically it MUST be replaced Draining the tank of moisture Turn the compressor off and disconnect it from the power source Release the pressure from the compressor by pulling on the ASME safety valve The ASME safety valve should close at approximately 40 50 psi Open the drain valve 1 underneath the tank Remaining air pressure will assist in removing moisture from the tank HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Maintenance continued 4 Checking the belt Remove the beltguard screw 1 Remove the front beltguard 2
19. inued 2 Preparing the pressure switch Remove the pressure switch cover by loosening the screw 1 as shown Use a Phillips screwdriver Set the cover aside until wiring is completed Familiarize yourself with these internal components of the pressure switch Refer to the illustration below to identify the motor terminal 2 line terminal 3 ground screw 4 and ground line 5 3 Making the electrical connections Remove the ground screw 1 Install the strain relief on the pressure switch 2 Do not tighten the strain relief on the power cord until wiring is complete Insert the bare wires black white bare green 3 4 5 through the strain relief Attach the bare green ground wire 5 first to the ground screw 1 on the pressure switch body Look for the Line markings on the pressure switch Install the line wires 3 4 and tighten the terminal screws 6 Installation Electrical continued 4 Securing the strain relief Tighten the strain relief nut 1 Place a flathead screwdriver into the raised notch and tap the screwdriver with a hammer until tight Tighten the strain relief screws 2 to hold the po
20. k valve CV221502SJ 1 16 Ferrule ST085200AV 1 17 Exhaust tube VT046900AP 1 18 1 Compression nut ST033001AV 1 19 1 Push in fitting ST081301AV 1 20 Unloader tube ST117802AV 1 21 Pump VT472200AJ 1 22 Oil drain plug ST022300AV 1 23 1 Compression assembly ST018300AV 1 24 Self tapping screw ST016500AV 4 25 BT013001AV 1 26 Flywheel with key and set screw PU015901SJ 1 27 Pulley PU012700AV 1 28 Square head set screw ST012200AV 1 29 1 Plastic belt guard back BG222300AV 1 30 Plascrew ST058502AV 1 31 Plastic belt guard front BG222200AV 1 32 Self tapping screw ST073269AV 1 33 Self tapping screw ST073277AV 3 34 Air filter assembly VH901700AV 1 35 Air filter element not shown VH901800AV 1 36 1 Strain relief not shown CW209700AV 1 37 Strain relief screw not shown ST209800AV 1 38 1 General warning decal set not shown DK747600AV 1 39 Moving and mounting warning decal not shown DK364601AV 1 25 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Service Parts Pump MODEL VT472200AJ Service Parts Pump continued Part Description Part Number Quantity 1 Crankcase VT040300AV 1 2 Ball bearing ST084202AV A 2 3 Crankshaft A 1 4 0 ring M 1 5 Oil seal ST129700AV H 1 6 Bearing cap 1 7 Cap screw M6 1 00 x 10 4 8 Connecting rod VT040100AV 2 9
21. lve breakage misaligned valves damaged valve seats etc Replace defective parts and reassemble Install a new head gasket each time the head is removed The pump is overheating and causing the air filter to melt The air compressor unit is making excessive noise a knocking sound The insulating gasket between the filter and the head is missing There are broken valves blown gaskets The motor pulley or the flywheel is loose The fasteners on the pump or the motor are loose There is no oil in the crankcase The connecting rod is worn The piston pin bores are worn The piston is hitting the valve plate There is a noisy check valve in the compressor system Install the gasket Replace the valves or install the new gasket Tighten the pulley flywheel clamp bolts and the set screws Tighten the fasteners Check for proper oil level if the oil level is low check for possible damage to the bearings Dirty oil can cause excessive wear Replace the connecting rod Maintain the oil level and change the oil more frequently Remove the piston assemblies from the compressor and inspect for excess wear Replace the excessively worn piston pin or pistons as required Maintain the oil level and change the oil more frequently Remove the compressor head and the valve pl
22. manual s d repairs requiring overtime weekend rates or anything beyond the standard manufacturer warranty repair labor reimbursement rate e time required for any security checks safety training or similar for service personnel to gain access to facility and f location of unit must have adequate clearance for service personnel to perform repairs and easily accessible WHAT IS NOT COVERED This warranty does not cover normal wear and tear or any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than a service center authorized by the manufacturer to repair this air compressor Expendable materials such as motor brushes seals etc are not covered by this warranty This warranty does not apply to this compressor used in industrial applications or for rental purposes Husky makes no warranties representations or promises as to the quality or performance of its air compressors other than those specifically stated in this warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to two years from the date of original purchase by the consumer Any incidental indirect or consequential loss damage or expense that may result from any defect failure or malfunction of the manufacturer s product is not covered by this warranty Some states do not allow the exclusion or limitations of incidental or consequential damages so the ab
23. micals known to cause cancer birth defects or other reproductive harm Wear protective gear Safety Information continued GENERAL SAFETY A DANGER Breathable Air Warning This compressor pump is NOT equipped and should NOT be used as is to supply breathing quality air For any application of air for human consumption you must fit the air compressor pump with suitable in line safety and alarm equipment This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 OSHA 29 CFR 1910 134 and or Canadian Standards Associations CSA Disclaimer of Warranties In the event the compressor is used for the purpose of breathing air application and proper in line safety and alarm equipment is not simultaneously used existing warranties are void and the Manufacturer disclaims any liability whatsoever for any loss personal injury or damage DANGER Never attempt to repair or modify a tank Welding drilling or any other modification will weaken the tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks gt b CAUTION See the compressor specification decal for maximum operating pressure Do not operate with pressure switch or pilot valves set higher than the maximum operating pressure IMPORTANT Drain liquid fr
24. nt of air pressure stored in the tank Air Filter Keeps large particulates out of the air flowing into the compressor lm Tank Outlet Discharge Port Air delivery port for transfer of compressed air 9 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Pre Installation continued SPECIFICATIONS Horsepower HP 3 2 Tank Outlet Size 3 4 NPT Number of Cylinders 2 Oil Capacity approximately 8 5 ounces Voltage 230 240 Volts 15 Amps Length 20 in 60 Hz 1 Phase Width 20 in Air Delivery 90 psi 10 2 SCFM Height 66 5 in Air Delivery 40 psi 11 5 SCFM Shipping Weight 255 Ibs Max Air Pressure 135 psi Installation Mounting 1 Preparing for installation WARNING Disconnect tag and lock out the power source and then release all pressure from the system before attempting to install service relocate or perform any maintenance gt WARNING This compressor is extremely top heavy Enlist additional help to remove it from the shipping skid CAUTION Never use the shipping skid for mounting the compressor IMPORTANT Provide a minimum clearance of 18 in between the compressor flywheel or fan and the wall and ensure clear access to the drain valve to facilitate condensate drainage IMPORTANT It is extremely important to install the compressor in a Clean well ventilated area where the su
25. om the tank daily amp NOTE The DANGER WARNING CAUTION IMPORTANT and NOTE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that caution is a factor which cannot be built into this product but must be supplied by the operator on conditions such as rust formation and corrosion Read all manuals included with this product carefully Be thoroughly familiar with the controls and the proper use of the equipment Only persons well acquainted with these rules of safe operation should be allowed to use the compressor Tanks rust from moisture build up which weakens the tank Make sure to drain the tank regularly and inspect periodically for unsafe 4 Fast moving air will stir up dust and debris which may be harmful Release air slowly when draining moisture or depressurizing the compressor system HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Safety Information continued WORK AREA SAFETY WARNING Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the compressor WARNING An ASME code safety relief valve with a setting no higher than the maximum allowable working pressure MAWP MUST be inst
26. ove limitation or exclusion may not apply to you The warranty does not cover any failure that results from an accident purchaser s abuse neglect or failure to operate products in accordance with instructions provided in the owner s manual s supplied with compressor This warranty does not cover pre delivery service i e assembly oil or lubricants and adjustment This warranty does not cover items or service that is normally required to maintain the product i e lubricants filters gaskets etc Gasoline engines and components are expressly excluded from coverage under this limited warranty The purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product The following items not covered under this warranty This warranty excludes these items pertaining to all compressors as follows a any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings b pump or valve failure caused by rain excessive humidity corrosive environments or other contaminants c cosmetic defects that do not interfere with compressor functionality d rusted tanks including but not limited to rust due to improper drainage or corrosive environments e any components that are considered normal wear items and are not covered after the first year of ownership the electric
27. r unit or the room temperature too high There are too many devices on the same circuit The air intake is restricted The pressure switch shut off pressure is set too high The check valve is malfunctioning The unloader valve on the pressure switch is defective The motor is defective The electrical connections are loose The motor capacitor s are defective Move the compressor to a well ventilated area Limit the circuit to the use of only the air compressor Clean or replace the air filter element Check all the electrical connections Replace the pressure switch Replace the check valve Do not disassemble the check valve with air pressure in the tank Replace the unloader valve Replace the capacitor s Replace the motor The tank does not hold pressure when the compressor is off and the shut off valve is closed There are air leaks in the fittings tubing on the compressor or the plumbing outside the unit The check valve is worn Check the tank for cracks or pin holes Listen for escaping air Apply soap solution to all fittings and connections Bubbles will appear at points of leakage Tighten or replace leaking fittings or connections Use pipe thread sealant Replace the check valve Do not disassemble the check valve
28. rrounding air temperature will not be more than 100 F IMPORTANT Do not locate the compressor air inlet near steam paint spray sandblast areas or any other source of contamination IMPORTANT This compressor is not intended for outdoor installation ooo OF b gt Unbolt the air compressor unit A from the shipping skid Use a ratchet with a 1 2 in socket Remove the air compressor unit A from the skid This requires at least two people one person to walk the unit off the skid and one to help maintain balance so the unit does not topple Place the air compressor unit A where you plan to install it at least 18 in from any wall or surface 11 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Installation Mounting continued 2 Drilling the mounting holes unit must be bolted to the floor with isolation pads before WARNING This compressor is extremely top heavy The operating to prevent equipment damage injury or death Place the pre drilled vibration pads under each air compressor unit A foot to avoid unnecessary vibration which could damage the air compressor unit A Using the mounting holes and the holes of the vibration pads as a guide drill holes into the concrete using a 3 8 in masonry bit Holes drilled must be at least as deep as the concrete wedge anchors being used 3 Inserting the
29. service Call 1 888 43 HUSKY or visit www HUSKYTOOLS com Pre Installation PLANNING INSTALLATION WARNING Disconnect tag and lock out the power source before attempting to install or relocate the compressor IMPORTANT This compressor is not intended for outdoor installation It is extremely important to install the compressor in a clean well ventilated area where the surrounding air temperature will not be more than 100 F Provide a minimum clearance of 18 in between the compressor flywheel or fan and the wall and ensure clear access to the drain valve to facilitate condensate drainage Do not locate the compressor air inlet near steam paint spray sandblast areas or any other source of contamination TOOLS REQUIRED Phillips Flat blade Glew hammer CAL Safely goggles screwdriver screwdriver Measuring Adjustable Ratchet and tape wrenches 2 1 2 in socket l KQ Hammer drill y and masonry Voltage meter Work gloves bit HARDWARE REQUIRED A NOTE Hardware not shown to actual size Concrete wedge Vibration isolation Strain relief anchors set 3 metal plates Lf and 6 rubber pads 7 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Pre Installation PACKAGE CONTENTS Quantity clia giz z 2 824 m es o E gol m 1 S L a Pre Installation COMPRESSOR COMPONENTS
30. stantial defects due to material and workmanship during the second year of coverage with exceptions noted below This warranty applies only to the original retail purchaser and may not be transferred If the compressor is used for commercial industrial or rental purposes the warranty will apply for ninety 90 days from the date of purchase Two stage compressors are not limited to a ninety 90 day warranty when used in commercial or industrial applications Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you WARRANTOR Campbell Hausfeld Scott Fetzer Company 100 Production Drive Harrison Ohio 45030 Telephone 800 543 6400 The responsibilities of the warrantor under this warranty is to repair or replace at the warrantor s option this compressor or components which are defective have malfunctioned and or have failed to conform within the duration of the specific warranty period Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location and will depend on the availability of replacement parts The responsibilities of the purchaser under this warranty are as follows a provide dated proof of purchase and maintenance records b call to obtain your warranty service options freight costs must be borne by the purchaser c use reasonable care in the operation and maintenance of the products as described in the owner s
31. the engine motor exterior free of oil solvent or excessive grease Never attempt to adjust the ASME safety valve Keep the safety valve free from paint and other accumulations Safety Information continued PERSONAL SAFETY WARNING Never operate the compressor without a beltguard This unit can start automatically without warning Personal injury or property damage could occur from contact with moving parts CAUTION Compressor parts may be hot even if the unit is stopped 1 Wear safety glasses and use hearing protection when operating the unit 2 Do not stand on or use the unit as a handhold 3 4 Keep fingers away from a running compressor fast moving and hot parts will cause injury and or burns Compressor parts may be hot Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit even if the unit is stopped ELECTRICAL SAFETY WARNING Improper electrical grounding can result in electrical shock The wiring should be done by a qualified electrician CAUTION Improper electrical installation of this product may void its warranty Have circuit wiring performed by qualified personnel such as a licensed electrician who is familiar with the current national and local electrical codes Follow all local electrical and safety codes as well as in the United States the National Electrical Codes NEC and Occupational Safety and Health Act OS
32. wer cord securely 5 Reinstalling the pressure switch cover Replace the pressure switch cover The knob must be in the same position as when removed to sit correctly in place Tighten the pressure switch screw 1 with a Phillips screwdriver Check that the switch is in the OFF position Follow the break in procedure from the owner s manual 15 HUSKYTOOLS COM Please contact 1 888 43 HUSKY for further assistance Assembly 1 Assembling the air compressor unit WARNING Never use plastic PVC pipe for compressed air Serious injury or death could result compressor pump and the tank Personal injury and or equipment damage may occur Never use reducers in discharge piping WARNING Never install a shut off valve between the A NOTE Do not overtighten Over the life of the unit you will clean or replace the filter as needed This air compressor unit can be installed as part of an air distribution system Any tube pipe or hose used in an air distribution system must have a pressure rating higher than 150 psi The minimum recommended pipe size is 3 8 in Using a larger diameter pipe is always better Install a shut off valve on the discharge port of the tank to control the air flow out of the tank Locate the valve between the tank and any piping system Screw the air filter B onto the pump air intake Operation 1 Pr
33. when the unit shuts off Do not disassemble the check valve with air pressure in the tank 22 Troubleshooting continued Problem Possible Cause Solution The motor hums and runs slowly or the motor does not run at all The voltage is low There are too many devices on the same circuit The pressure switch is malfunctioning the contacts will not close The check valve is malfunctioning The unloader valve on the pressure switch is defective The motor is defective The electrical connections are loose The motor capacitor s are defective Check incoming voltage It should be approximately 240 volts The motor will not run properly on 208 volts Low voltage could be due to wires from electrical source to compressor being too small in diameter and or too long Have a qualified electrician check these conditions and make repairs as needed Limit the circuit to the use of the compressor only Check all the electrical connections Replace the pressure switch Replace the check valve Do not disassemble the check valve with air pressure in the tank Replace the unloader valve Replace the capacitor s Replace the motor The reset mechanism cuts out repeatedly or the circuit breaker trips repeatedly There is not proper ventilation for the air compresso

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