California Air Tools 8010 Use and Care Manual
Contents
1. AL ORNIA AIR TOOLS ULTRA QUIET amp OIL FREE AIR COMPRESSOR OWNER S MANUAL CALIFORNIA AIR TOOLS 8010 1 0 HP 3 00 CFM Q 40 PSI 2 20 CFM 90 PSI 8 0 GALLON STEEL TANK WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 TABLE OF CONTENTS INTRODUCTION IMPORTANT SAFETY INSTRUCTIONS LOCATIONS OF IMPORTANT LABELS AIR COMPRESSOR COMPONENTS PRE OPERATION CHECKLIST Package Contents amp Assembly Inspect for Damage Save Packaging Compressor Location Electrical Power OPERATING THE AIR COMPRESSOR Introduction Assembly Test Run Daily Operation MAINTENANCE Draining the Air Tank Changing the Air Filter Testing for Leaks Pressure Switch Cleaning STORAGE TROUBLESHOOTING SPECIFICATIONS Electrical Circuit Air Passage Drawing WARRANTY PRODUCT REGISTRATION N O N Lo N MN NY NY NY O O O o m N A m uu A 17 Customer Support 1 866 409 4581 AIR COMPRESSOR INTRODUCTION AWARNING This manual contains important instructions for operating this product For your safety and the safety of others be sure to read this manual thoroughly before operating the product Failure to properly follow all the instructions and precautions can cause you and others to be seriously hurt or killed Thank you for purchasing a California Air Tools Inc Air Compressor Please contac2. AIR COMPRESSOR SPECIFICATIONS Electrical Circuit Pressure switch Overload protector Electric cord for motor Red cords for Capacitor Electric cord for motor Earth wire Green Air Passage Drawing Air intake Pressure switch Safety valve Drain valve Pressure gauge Regulator Pressure gauge Filter Check valve uu X Pd x Solenoid vave Ball valve Customer Support 1 866 409 4581 AIR COMPRESSOR CALIFORNIA AIR TOOLS INC LIMITED WARRANTY This warranty is limited to Air Compressors distributed by California Air Tools Inc 8560 Siempre Viva Road Unit 3 San Diego CA 92154 Limited Warranty California Air Tools Inc will repair or replace free of charge to the original retail customer who purchased a California Air Tools Inc Air Compressor from an authorized dealer distributor or distributor s dealer in North America This warranty does not transfer to subsequent owners California Air Tools Inc will repair or replace at its option any parts of the portable air compressor that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center Transportation charges are the responsibility of the customer Any part replaced under warranty becomes the pr
3. LECTRIQUE AVANT TOUT ENTRETIEN LE COMPRESSEUR DOIT COMPORTER UNE MISE A LA TERRE CET EQUIPEMENT COMPORTE DES PIECES DONT DES INTERRUPTEURS COUPURE BRUSQUE DES CONNECTEURS ET AUTRES COMPOSANTS SEMBLABLES POUVANT PRODUIRE DES ARCS OU DES TINCELLES LORSQU IL EST UTILIS DANS UN GARAGE L APPAREIL DOIT ETRE DANS UNE PIECE OU UNE ENCEINTE PR VUE A CETTE FIN OU DOIT ETRE A UNE DISTANCE MINIMALE DE 45 7 CM 18 PO DU SOL AIR COMPRESSOR escription iston Ring ressure Plate ressure Plate Screw ylinder Ring ylinder Obturaring Ring rew etal Strengthen Sheet ir Inflow Valve alve Plate imited Block crew ylinder Head Obturating Ring ir Filter onnecting Hose onnecting Hose Obturating crew Spring Washer 8 0GallonSteelTank 78 39 59 Nut 19 Washer doj Description NO Description Regulator Unloading Pipe Not 64 4 Hose Quick Connect Shock Strut ressure Gauge small Capacitor 66 Power Cord amp Plug Washer andle Cover Screw 68 ressure Gauge large Nut 69 Adaptor Washer afety Valve ushion Foot Bot 72 Drain Valve 73 WheelBolt 74 Wheel 75 722 7 7 0 N e 6 8 ring Washer et Screw 15 Crank earing lt I lt gt et 2 x O wn r c WN O
4. N N gt Ww HB C HEY Un O N 00 m Co NO 30 39 40 Customer Support 1 866 409 4581 AIR COMPRESSOR PRE OPERATION CHECKLIST Package Contents amp Assembly Air Filter Model 8010 Package contents Air Compressor EF Owner s Manual 5 Air Filter Wheel Assembly Kit Mtra Quiet Air Compressor 2 54 Wheel Bolts 2 55 Wheel 4 56 Washers 2 57 Nut 1 52 Bolt 2 50 Washers 1 51 Cushion Foot 1 49 Nut Install the Wheel Kit 1 Slide Bolt 54 through Wheel 55 2 Slide the Bolt 54 through Washer 56 and wheel support Assembly hole located on the back bottom of the air compressor tank 3 Attached the Washer 56 and Nut 57 to the Bolt 54 and Install the Air Filter COEN 4 Repeat steps 1 3 to assemble the other wheel 5 Slide Bolt 52 through Washer 50 and Cushion Foot 51 6 Slide Bolt 52 through cushion foot support hole located on 1 Attach the air filter to the top rear of motor head looking from the front to the back of the air compressor Screw the air filter into the motor head port that is located the front bottom of the air compressor 7 Attach Washer 50 and Nut 49 to Bolt 52 firmly under the Plastic Head Cover Customer Support 1 866 409 4581 Inspect for Damage Before using the air compressor make sure the air tank is not damaged inspect all parts for damage and che
5. RECEPTACULOS Y SIMILARES QUE TIENDEN A PRODUCIR ARCOS ELECTRICOS 0 CHISPAS POR LO QUE CUANDO SE ENCUENTREN EN UN GARAGE DEBERA SITUARSE EN UNA SALA 0 RECINTO INDICANDO PARA DICHO PROPOSITO O BIEN A 45 7cm 0 MAS POR ENCIMA DEL SUELO LIRE LE MANUEL POUR R DUIRE LE RISQUE DE BLESSURE L UTILISATEUR DOIT LIRE ET COMPRENDRE LE MANUEL DE L UTILISATEUR AVANT D UTILISER CE COMPRESSEUR PORTER DES LUNETTES DE PROTECTION COMPORTANT LA MENTION DE CONFORMIT A LA NORME ANSI 287 1 RISQUE DE BLESSURE NE PAS DIRIGER LE FLUX VERS LE CORPS NE PAS RESPIRER LAIR COMPRIM RISQUE D INCENDIE OU D EXPLOSION NE PAS VAPORISER DES LIQUIDES INFLAMMABLES DANS UN ENDROIT CLOS L ENDROIT OU EST EFFECTU E LA VAPORISATION DOIT ETRE BIEN AERE NE PAS FUMER PENDANT LA VAPORISATION ET NE PAS VAPORISER UN PRODUIT EN PRESENCE D UNE FLAMME OU D UNE TINCELLE PIECES D AMORCAGE D ARC UTILISER UN TUYAU FLEXIBLE POUR PISTOLET DE PULV RISATION D UNE LONGUEUR MINIMALE DE 7 6 M OU 25 PI ETTENIR LE COMPRESSEUR A UNE DISTANCE MINIMALE DE 6 M OU 20 PI DES VAPEURS EXPLOSIVES RISQUE D CLATEMENT NE PAS AJUSTER LE R GULATEUR POUR OBTENIR UNE PRESSION DE SORTIE EXCEDANT LA PRESSION MAXIMALE INDIQUEE SUR LACCESSOIRE INCLINER LE R SERVOIR POUR LEVIDANGER POUR R DUIRE LE RISQUE D LECTROCUTION NE PAS EXPOSER L APPAREIL A LA PLUIE ENTREPOSER L APPAREIL A L INT RIEUR RISQUE D LECTROCUTION TENSION DANGEREUSE D BRANCHER L APPAREIL DE LALIMENTATION
6. SWITCH TO START AND STOP COMPRESSOR DRAIN TANK DAILY OR AFTER EACH USE READ OWNER S MANUAL RUSTED TANK CAN CAUSE EXPLOSION AND SEVERE OR FATAL INJURY TILT TANK DRAIN COMPLETELY LEER EL MANUAL PARA REDUCIR EL RIESGO DE DANOS EL USUARIO DEBERA LEER Y ENTENDER EL MANUAL DEL OPERADOR ANTES DE UTILIZAR EL PRESENTE COMPRESOR DE AIRE USAR PROTECTECCION PARA LOS OJOS QUE CUMPLAN CON EL ESTANDAR ANSI 287 1 RIESGO DE DA OS NO DIRIGIR CORRIENTES DE AIRE HACIA EL CUERPO NOUTILIZAR AIRE COMPRIMIDO PARA RESPIRAR RIESGO DE INCENDIO 0 EXPLOSION NO PULVERIZAR LIQUIDOS INFLAMABLES EN UN AREA CERRADA LA ZONA EN LA QUE SE EL SPRAY DEBERA ESTAR BIEN VENTILADA NO FUMAR MIENTRAS SE ESTE PULVERIZANDO NI EN PRESENCIA DE CHISPAS MANTENER LOS COMPRESORES LO MAS LEJOS POSIBLE DEL AREA EN LA QUE SE VAYA A PULVERIZAR MANTENGA EL COMPRESOR AL MENOS A 45 MTS DE DISTANCIA DEL AREA DONDE ESTE ROCIANDO O DE DONDE HAYA CUALQUIER TIPO DEVAPORES EXPLOSIVOS RIESGO DE REVENTONES NO AJUSTAR EL REGULADOR PARA OBTENER UNA PRESION DE SALIDA MAYOR DE LA PRESION MAXIMA MARCADA POR EL ADJUNTO INCLINE EL TANQUE PARA DRENAR PARA REDUCIR EL RIESGO DE CHOQUE ELECTRICO NO EXPONER A LA LLUVIA ALMACENAR EN UN LUGAR RESGUARDADO RIESGO DE CHOQUE ELECTRICO VOLTAJE PELIGROSO DESCONECTELO DELTOMACORRIENES ANTES DE DARLE SERVICO EL COMPRESSORSE DEBE CONECTAR A TIERRA EL PRESENTE EQUIPO INCORPORA PARTES COMO INTERRUPTORES AUTOMATICOS
7. consent of California Air Tools Inc Use under operating conditions or in applications not recommended by California Air Tools Inc Normal wear The use of accessories or attachments not recommended by California Air Tools Inc Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc O AON OO oO FP Registration Warranty registration with California Air Tools Inc is required on all products You can mail the enclosed registration form or register on line How to Videos California Air Tools provides HOW TO VIDEOS on our website WWW CALIFORNIAAIRTOOLS COM The How to Videos provide valuable information regarding set up operation and maintenance Please visit our website and view these videos for beneficial information Service or Parts Warranty is also available by keeping and showing your original receipt from the date of purchase to an Authorized California Air Tools Service Center For all customer service inquiries call 1 866 409 4581 or visit WWW CALIFORNIAAIRTOOLS COM Go to the Customer Service Tab Click on Service amp Parts Button for the Fastest Service Customer Support 1 866 409 4581 AIR COMPRESSOR PRODUCT REGISTRATION To register your product please complete the information below and mail to the mailing address at the end of this page 1 Personal Information Full Name Include Middle Initial Mailing Add
8. from rust and corrosion Cleaning or Changing the Air Filter The air filter is designed to reduce noise and help prevent particulates in the air from entering and damaging the air compressor After being used for a period of time the air filter will become clogged This will reduce the air intake capabilities of the air compressor reducing performance Therefore the air filter must be cleaned or replaced regularly 1 Open the lid on the air filter then remove the air filter element 2 To clean the element blow off or brush off the dirt and dust 3 If clogged replace with a new air filter Testing for Leaks Make sure all connections are tight Do not overtighten A small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the broken part Cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent Do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance AIR COMPRESSOR Pressure Switch The pressure switch is factory pre set to shut off at between 115 120 PSI and to re start at between 85 90 PSI STORAGE Before storing for a prolonged period of time 1 Turn off the power supply 2 Disconnect the power cord from the power supply and wrap the
9. law or the Limited Warranty period provided herein whichever is longer Limitations of Remedies California Air Tools Inc shall not be liable to customer or anyone claiming under customer for any other obligations or liabilities including but not limited to obligations or liabilities airing out of breach of contract or warranty negligence or other tort or any theory of strict liability with respect to the air compressor or California Air Tools Inc acts or omissions or otherwise To the fullest extent permitted by applicable law California Air Tools Inc shall not in any event be liable for incidental compensatory punitive consequential indirect special or other damages including but not limited to loss of use loss of income loss of time loss of sales injury to personal property or liability customer incurs with respect to any other person or any other type or form of consequential damage or economic loss Customer Support 1 866 409 4581 AIR COMPRESSOR Exclusions In addition to the foregoing disclaimers limitations and terms this limited warranty shall not apply to and does not cover accessories nor does it cover products that are in any way subject to any of the following 1 Improper setup installation or storage Lack of proper maintenance and service Accident damage abuse or misuse Abnormal operating conditions or applications Repair or modification by customer or any third party without written
10. other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any part of your body or at another person or animal When operating the air compressor make sure all other people and animals maintain a safe distance Do not move the air compressor when the air tank is under pressure Never use the air hoses to pull or move the air compressor Keep the air compressor on a flat surface AWARNING EXPLOSION Exercise caution when using pressurized air To prevent injury and for your general safety only use high pressure hoses fittings and couplings designed for use with air compressors Inspect all hoses fittings and couplings for leaks and wear When leaks and wear are detected stop use and replace those items immediately Do not repair Never leave pressurized air in the air tank when performing maintenance Never leave the air compressor unattended with the power supply in use and the air hose connected Customer Support 1 866 409 4581 AWARNING EXPLOSION Improper care could lead to the air tank bursting or exploding Drain air tank daily or after each use to prevent moisture buildup in the air tank Rust can weaken the air tank and cause leaks or bursting If rust is detected replace tank
11. the compressor Turn the power switch to the OFF position Attach the air hose to the 1 4 quick connect coupler Close the drain valve Have air filter attached Plug the power supply cord into a power supply socket Turn the power switch to the ON position Let the motor run and tank fill until motor turns off CON Oo I OON To regulate the air flow While the air compressor is running turn On your tool and turn the regulator knob to the right increasing the pressure Turn the pressure up until the desired pressure is reached 9 Operate air tool normally Shutting down the compressor 1 Turn the power switch to the OFF position 2 Unplug the power supply cord 3 Reduce the pressure in the air tank through the air supply hose Customer Support 1 866 409 4581 MAINTENANCE Draining the Air Tank The frequency at which you should drain the air tank depends on the environmental conditions and the amount of operating time logged The average draining frequency is every 2 to 3 days 1 Place the air compressor above a container capable of holding water 2 With compressed air in the air tank slowly turn the drain valve knob to the forward open or straight position The water in the air tank will drain out 3 After all of the accumulated water has drained out turn the drain valve knob to the closed or left position in order to avoid leakage 4 Draining the air tank protects parts
12. turns back on If you detect an air leakage turn the power switch to the Off position release the air from the tank by pulling on the safety valve Unplug the power supply cord and contact Customer Support for Assistance AWARNING HOT SURFACE Air compressor surfaces become hot during operation DO NOT touch hot surfaces because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down AIR COMPRESSOR AWARNING FLYING OBJECTS Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any part of your body or at another person or animal When operating the air compressor make sure all other people and animals maintain a safe distance Do not move the air compressor when the air tank is under pressure Never use the air hoses to pull or move the air compressor Keep the air compressor on a flat surface Daily Operation Starting
13. use can does not start cause the motor to overheat Allow the motor to cool down Motor windings are burned out Contact Customer Support The motor does not start and NE makes a humming noise Capacitor is burned out Contact Customer Support Check that the main voltage corresponds to the air compressor specifications An extension cord that is too thin or too long can Low voltage supply to the motor cause a voltage drop Use heavy duty extension cords The motor does not start or starts slowly Ensure that the air compressor is plugged into a fully functional power outlet The compressor is noisy with Compressor head gasket or reed valve is metallic clangs Stop the compressor and contact the dealer The compressor does not reach Compressor head gasket or reed valve is the maximum pressure faulty Stop the compressor and contact the dealer The compressor doesn t seem to The pressure switch needs adjusting Stop the compressor and contact the dealer provide as much air as it did when new and or the compressor cuts off within a much shorter The tank is full of water due to Open the drain valve and release the water from time period condensation the tank The motor pump unit does not stop when the tank pressure Pressure switch defective or needs Stop the compressor immediately and contact reaches its maximum working adjusting Customer Support pressure 75 PSI Customer Support 1 866 409 4581
14. AL TO REDUCE THE RISK OF INJURY USER MUST READ THE OPERATORS MANUAL BEFORE USING THIS AIR COMPRESSOR WEAR EYE PROTECTION MARKED TO COMPLY WITH ANSI 287 1 RISK OF INJURY DO NOT DIRECT AIR STREAM AT BODY DO NOT USE COMPRESSED AIR FOR BREATHING RISK OF FIRE OR EXPLOSION DO NOT SPRAY FLAMMABLE LIQUIDS IN A CONFINED AREA SPRAY AREA MUST BE WELL VENTILATED DO NOT SMOKE WHILE SPRAYING OR SPRAY WHERE A SPARK OR FLAME IS PRESENT ARCING PARTS USE A SPRAY GUN HOSE AT LEAST 16M 0 25 FT LONG AND KEEP THE COMPRESSOR AT LEAST 6 M OR 20 FT AWAY FROM EXPLOSIVE VAPORS RISK OF BURSTING DO NOT ADJUST REGULATOR TO RESULT IN THE OUTPUT PRESSURE GREATER THAN MARKED MAXIMUM PRESSURE OF VENT TILT TANK TO DRAIN TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT EXPOSE TO RAIN RISK OF ELECTRICAL SHOCK HAZARDOUS VOLTAGE DISCONNECT FROM POWER SOURCE BEFORE SERVICING COMPRESSOR MUST BE GROUNDED THIS EQUIPMENT INCORPORATES PARTS SUCH AS SNAP SWITCHES RECEPTACLES AND THE LIKE THAT TEND TO PRODUCE ARCS OR SPARKS THERE WHEN LOCATED IN A GARAGE IT SHOULD BE IN A ROOM OR ENCLOSURE PROVIDED FOR THE PURPOSE OR SHOULD BE 18 IN 45 7 Certified to CAN CSA Std Certifi CAN CSA Std US C22 2 N BB 09 LISTED Air Compressor Tank Gal U S R servoir Gallons EU Max unit W P Factory Settina Pression de service max R glages tablis l usine 120 PSI 90 120 PSI Made in Mexico Fabriqu au Mexique USE
15. Connect your air supply hose to a 1 4 male universal or industrial quick connect coupler Connect the male quick connect coupler to the female quick connect coupler located on the air compressor 2 Make sure the drainage valve is off and that the pressure Switch is in the OFF position 3 Ensure that the power supply you are going to use is operating normally 4 Insert the power supply cord into the power supply socket Customer Support 1 866 409 4581 Test Run Before using the air compressor for the first time complete a test run as follows 1 Turn the power switch to the OFF position Plug the power supply cord into a power supply socket Start the air compressor by turning the power switch to the ON position The pressure gauge reading will slowly rise as pressure increases inside the air tank When the gauge reading reaches 115 PSI 120 PSI the pressure switch will automatically turn the power off This indicates the compressor is working normally 2 Turn the power switch to the Off position unplug the power supply cord and release the air in the tank by pulling on the safety valve At this point proceed to the next step daily operations Note If the Air Compressor is not working properly the pressure gauge will indicate that there is a decrease in pressure in the air tank If there is an air leak from the compressor the pressure in the air tank decreases the pressure switch resets and the motor automatically
16. ck that all pipes are firmly connected Do not use the air compressor if any damage is found If damaged have an authorized service center inspect and test the air compressor to ensure that is working properly Save Packaging IMPORTANT Save all outside packaging in case you ever need to return the product for service or repair Compressor Location Use on Flat Surface For proper operation the air compressor must be placed on a flat surface with an incline no greater than 15 degrees AWARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills and other tools are capable of making sparks that can ignite flammable materials Always operate the air compressor a safe distance away from flammable items Use in well ventilated areas Never exceed the maximum rated pressure AIR COMPRESSOR Maintain a Clear Area It is very important that the air compressor is positioned so that there is adequate airflow around the machine There must be at least 2 feet of obstacle free space surrounding and above the air compressor AWARNING RISK TO BREATHING Dust or dust like particulates caused by power sanding sawing grinding drilling or any other construction
17. e grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with the local codes and ordinances This product is for use on a nominal 120 V circuit and has a grounding plug similar to the plug illustrated in sketch A Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Before using the air compressor refer to the serial label for voltage and amperage requirements Make sure you have a sufficient electrical supply for supporting the motor s requirements Use a dedicated circuit for the best results Low voltage and or an overload circuit can cause the motor s overload protection system circuit breaker to trip AIR COMPRESSOR Electrical Extension Cords Use caution when using extension cords Use an extension cord which is no more than 25 7 6 m long and at
18. immediately Do not try to repair the air tank by welding drilling or modifying it in any other way These modifications can weaken the air tank and cause a hazardous condition If air tank develops a leak replace the air tank immediately Never repair weld or make modifications to the air tank or its attachments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line GRUUN DE D OUTLET GROUNDING PIN A3 AIR COMPRESSOR AWARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills and other tools are capable of making sparks that can ignite flammable materials Always operate the air compressor a safe distance away from flammable items Use in well ventilated areas Never exceed the maximum rated pressure Use caution when using extension cords Use an extension cord which is no more than 25 7 6 m long and at least 14 gauge Using an excessively long or thin wired extension cord will cause severe damage to the motor Use only a 3 wire extension cord that has a 3 blade gr
19. least 14 gauge Using an excessively long or thin wired extension cord will cause severe damage to the motor Use only a 3 wire extension cord that has a 3 blade grounding plug As undersized cord results in a drop in the line voltage and loss of power and overheating When in doubt use a heavier gauge The smaller the gauge the more current the cord can carry Inspect all electrical extension cords to ensure that they are free of damage When using an extension cord use a heavy duty cord that is no more than 25 feet long and at least 14 gauge Use only a 3 wire extension cord that has a 3 blade grounding plug OPERATING THE AIR COMPRESSOR AWARNING This manual contains important instructions for operating this product For your safety and the safety of others be sure to read this manual thoroughly before operating the product Failure to properly follow all the instructions and precautions can cause you and others to be seriously hurt or killed Save this manual for future reference Introduction This air compressor features a compact structure stable performance a high airflow rate easy operation and maintenance Because the air compressor produces no oil in the airflow it can be used as an independent air supply machine for situations in which oil in the airflow is an issue The motor directly drives the pistons and is able to function without lubrication for a long period of time Assembly 1
20. like activities can contain contaminants that are harmful to breathe Always use your air compressor in a well ventilated and clean area Never breathe the air that comes directly out of the air compressor or air hose This air is not suitable for breathing Always wear approved safety equipment When performing dust creating activities securely wear properly fit face masks or respirators If you feel ill from breathing while operating your air compressor stop and seek medical attention immediately Use in Areas with Clean Air For proper operation and to maximize the longevity of the air compressor it is very important that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation IMPORTANT Always use the air filter properly installed Customer Support 1 866 409 4581 Electrical Power Electrical Power Requirements 4 DANGER There is a danger of electric shock Use only undamaged electrical cords DO NOT touch bare wires or receptacles DO NOT operate air compressor in wet weather or in wet conditions DO NOT touch air compressor or cords if hands or feet are wet Ensure that all cords are free of damage before connecting to the power supply Ensure that you have a sufficient electrical supply for supporting the requirements of the motor Improper installation of th
21. nding plug similar to the plug illustrated in sketch A Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Customer Support 1 866 409 4581 AWARNING RISK TO BREATHING Dust or dust like particulates caused by power sanding sawing grinding drilling or any other construction like activities can contain contaminants that are harmful to breathe Always use your air compressor in a well ventilated and clean area Never breathe the air that comes directly out of the air compressor or air hose This air is not suitable for breathing Always wear approved safety equipment When performing dust creating activities securely wear properly fit face masks or respirators If you feel ill from breathing while operating your air compressor stop and seek medical attention immediately AWARNING almas HOT SURFACE Air compressor surfaces become hot during operation DO NOT touch hot surfaces because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down AIR COMPRESSOR AWARNING FLYING OBJECTS Flying objects can cause injury to the eyes head and
22. operty of California Air Tools Inc All parts replaced under warranty will be considered as part of original product and any warranty on those parts will expire coincident with the original product warranty Limited Warranty Periods Non commercial Non rental personal use by a retail customer 1 year parts and labor Commercial Rental usage for income business use 1 year parts and labor The limited warranty period begins on the date of retail purchase by the original purchaser Disclaimers Limitations of Remedies amp Exclusions This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Disclaimer of Other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that may arise from the course of dealing or usage of the trade California Air Tools Inc hereby declaims and excludes all other warranties To the extent that California Air Tools Inc products are consumer products under applicable federal and state law with respect to any customer the duration of any implied warranties including but not limited to implied warranties of merchantability or fitness for a particular purpose are limited to the shortest duration permitted by applicable
23. ounding plug As undersized cord results in a drop in the line voltage and loss of power and overheating When in doubt use a heavier gauge The smaller the gauge the more current the cord can carry THIS EQUIPMENT INCORPORATES PARTS SUCH AS SNAP SWITCHES RECEPTACLES AND THE LIKE THAT TEND TO PRODUCE ARCS OR SPARKS THERE WHEN LOCATED IN A GARAGE IT SHOULD BE IN A ROOM OR ENCLOSURE PROVIDED FORTHE PURPOSE OR SHOULD BE 18 IN 45 7 CM OR MORE ABOVE THE FLOOR Customer Support 1 866 409 4581 LOCATIONS OF IMPORTANT LABELS Read these important labels before operating These labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements UNDERSTAND ATTACH STORE INDOORS OR MORE ABOVE THE FLOOR Customer Support 1 866 409 4581 AIR COMPRESSOR 1 HP PRODUCT LABEL DO NOT ADJUST FACTORY SETTINGS TO REDUCE RISK OF ELECTRICAL SHOCK DO NOT REMOVE COVER PRESSURE CONTROLS SET AT FACTORY FOR MAXIMUM SAFE OPERATON HOT SURFACES Do NOT touch Allow to cool before servicing Conforms to UL 1450 Conforme aux normes UL 1450 Air Compressor Compresseur surpos de 1 CV Model Mod le Working Pressure Pression de service READ MANU
24. power cord around the air compressor handle to reduce the risk of damage 3 Pull the relief valve and release all the pressure from the air tank 4 Clean the air compressor to remove all dirt and dust 5 Cover the air compressor with a cover to protect the unit from dust and moisture 6 Do not stack or store any items on top of or around the air compressor Damage could occur TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT EXPOSE TO RAIN STORE INDOORS Customer Support 1 866 409 4581 AIR COMPRESSOR TROUBLESHOOTING Let the compressor build pressure in the tank to the maximum pressure if possible Brush soapy Pressure drop in the tank Air leaks at connections water on air connections and look carefully for air bubbles Tighten leaky connections If the problem persists contact the seller for further advice Let the air in the air tank flow out until all the pressure is released Then remove the unloader valve plug and clean the valve seal If necessary replace the seal and then reinstall all components The unloader valve leaks when E Unloader valve seal is defective the compressor is idle Check that the main voltage corresponds to the air compressor specifications An extension cord that is too thin or too long can cause a voltage drop and The thermal protector turned on because cause the motor to overheat The compressor stopped and the motor is overheating Excessive use over 1 hour continuous
25. ress City State Zip Code Phone Number E mail Address Check here to receive product information and offers via e mail Check here to receive product information from other companies via e mail 2 Product Information Date of Purchase MM DD YYYY Model Number Serial Number Found on name plate Purchased Location Purchase Price of Primary Use for this Product Home Recreation Emergency Rental Commercial Other Features Influencing Product Purchase Brand Portability PowerRating Price Warranty Other Features describe What other Power Equipment are you interested in purchasing in the future Thank you for registering your product Mail to California Air Tools 8560 Siempre Viva Road Unit 3 San Diego 92154 Customer Support 1 866 409 4581
26. t us if you have any questions Record the model and serial numbers indicated on your air compressor s nameplate Model No Serial No Date of Purchase Store Dealer How to find a local service center Even quality built equipment might need service or repair parts Contact the California Air Tools Customer Service Department Phone 1 866 409 4581 Online WWW CALIFORNIAAIRTOOLS COM Please provide the information below Model number and Serial number and specifications shown on the Model number Serial number plate Part number or numbers shown in the parts list section of the owner s manual for your air compressor model A brief description of the trouble with the air compressor Do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFETY INSTRUCTIONS Safety Messages amp Signal Words DANGER Indicates an immediate hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders AWARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders ACAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders NOTICE Indicates a situation which if not avoided may result in damage to product components or o
27. ther property AIR COMPRESSOR A DANGER RISK OF CUTTING Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing A DANGER There is a danger of electric shock Use only undamaged electrical cords DO NOT touch bare wires or receptacles DO NOT operate air compressor in wet weather or in wet conditions DO NOT touch air compressor or cords if hands or feet are wet Ensure that all cords are free of damage before connecting to the power supply Ensure that you have a sufficient electrical supply for supporting the requirements of the motor Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with the local codes and ordinances This product is for use on a nominal 120 V circuit and has a grou
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