Hyundai HHC4GAC Use and Care Manual
Contents
1. GW MEIDG GL 561 89 9 1 sepulAD 6 B ED V LOZ ONE EF yoyseb eos OL 9 6 18 09 8 1 9 29009 6uueeg 9 G 9 eys p YURIQ ued 681 99 yL Buu deus ON 29 Section 7 Troubleshooting Many troubleshooting procedures present hazards which can result in severe personal injury or death Only trained and experienced service personnel with knowledge of fuels electricity and machinery hazards should perform service procedures Review Safety Precautions A hot compressor can cause severe burns Always allow the compressor set to cool before performing any maintenance service PROBLEM CAUSE CORRECTION Compressor Blown fuse or circuit eCheck for cause and does not breaker tripped replace or reset start e Loose electrical eCheck wiring connections connections Overheated motor e Use reset button Wait for automatic reset Compressor leak in safety valve eCheck valve manually does not e Restricted air filter pull upward on rings supply Defective check valve If condition persists enough replace valve pressure to or replace air filter operate e Replace check valve Excessive Defective pressure eCheck for proper tank switch or improper adjustment and if pressure ad2. help prevent any damage to the unit 1 Make sure the regulator knob is turned counter clockwise 2 Plug the power cord into a properly grounded power outlet 3 Open the drain valve in order to allow air to escape and prevent pressure from building up inside the tank 4 Turn the ON OFF switch to the ON position Allow the compressor to run for approximately 15 minutes 6 Close the drain valve allowing pressure to build to the cut out pressure The compressor will shut off automatically 7 Use the compressed air in the tank with an approved attachment or allow it to bleed out a 16 Start up 1 Make sure the regulator knob is turned counter clockwise 2 Plug the power cord into a properly grounded power outlet 3 4 Allow the compressor to reach the cut out pressure The Turn the ON OFF switch to the ON position compressor will shut off automatically Attach a hose and the desired accessory to the unit 6 Adjust the regulator knob to the desired pressure Shutdown 1 2 3 Noo Make sure that the ON OFF switch is in the OFF position Unplug the power cord from the outlet Turn regulator knob counter clockwise until the regulated pressure gauge reads 0 PSI Remove the attached hose and accessory Drain all air and water from the air tank Once the tank is fully drained close the drain valve Store in a safe dry non freezing area Storage 1 2 3 Do not store
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4. HYUNDAI HHC SERIES USER GUIDE HYUNDAI 2015 Hyundai Power Equipment All Rights Reserved Licensed by Hyundai Corporation Korea HHC_UG_EN_2015 06 25 Thanks for choosing the HHC Series You re excited to power up so we ll keep this brief Let s get started THIS PRODUCT MEETS ALL CERTIFICATION REQUIREMENTS FROM SEPA WE VE GOT YOU COVERED Contact us by phone at 1 877 528 3772 email us at support hyundaipower ca or visit us online at www hyundaipower ca if you have any questions SAVE THESE INSTRUCTIONS This user guide contains important instructions for your product that should be followed during installation and mainteneance of the generator and batteries This user guide covers the safety operation and maintenance procedures for all HHC series electric air compressors All information in this publication is based on the latest product information available at the time of print Visit www hyundaipower ca for user guide updates and operation notices No part of this publication may be reproduced without written permission WARRANTY INFORMATION YOU CAN REGISTER EASILY USING OUR ONLINE FORM www hyundaipower ca warranty php See chapter 9 for more information Product registration will allow you to request warranty support in the future Product registration is required for all product support and warranty coverage Warranty support operation assistance and product support is prov
5. ble pressure rating of attachments 3 Never use the compressor to inflate small low pressure objects such as children s toys Risk of Explosion Fire 1 Make sure the air compressor is in a well ventilated area free of any combustible or flammable materials gasoline or solvent vapours Make sure to keep the compressor at least 20 feet away when spraying flammable materials Keep all flammable materials a secure location away from the air compressor Do not restrict any of the compressor s ventilation openings This may cause overheating and could cause a fire Make sure to operate the compressor in an open area at least three feet away from any wall or obstruction that could restrict the airflow of the compressor Risk of Bursting 1 Make sure to drain the tank after each use If the tank develops a leak replace it immediately with a new tank or new compressor outfit Do not attempt to modify or repair the tank Any drilling welding or other forms of modification may result in serious injury to you and or others j Do not adjust regulator to result in output higher than marked maximum pressure of attachment Risk of Electrical Shock 10 1 2 3 Do not operate in wet environments Do not expose the compressor to rain Make sure the compressor is properly grounded Failure to ground the unit may increase the risk of electrical shock All electrical work mu
6. eld or make any modifications of any kind to the tank or its attachments Do not attempt to modify the pressure switch safety valve or any other components that control tank pressure The tank is designed to withstand specific operating pressures Never make adjustments or substitute parts to alter the factory set operating pressures AC Safety Guidelines Before connecting the compressor to an electrical device or power cord 1 Make sure that all parts are in right working order Faulty devices or power cords can lead to an electrical shock 2 Turn off the air compressor immediately if the device begins to operate abnormally Then disconnect the device and investigate the problem Maintenance Safety 1 Turn off the air compressor before performing any maintenance Otherwise it can cause severe personal injury and or death 2 Allow the air compressor to cool down before performing any maintenance 3 Only qualified licensed and or certified maintenance personnel with knowledge of fuels electricity and machinery hazards should perform maintenance procedures Attachments and Accessories Safety 1 Do not exceed the pressure rating of air tools spray guns air operated accessories air tires hoses and other inflatables Exceeding pressure ratings may cause them to explode or become damaged resulting in serious injury 2 Make sure to follow the equipment manufacturer s recommendation and never exceed the maximum allowa
7. her than defects in material or workmanship of the product will not be covered under this warranty Not covered by this Limited Warranty 1 Normal motor pump wear 2 Damage caused by a lack of maintenance as described in the Hyundai User Manual 3 Damage caused by accidents improper installation or storage 4 Damage caused by water ingestion submersion or external water damage 5 Damage or non performance caused by operation of the compressor set in a marine application 6 Damage caused by operation with improper pressure conditions or modifications contrary to published specifications 7 Items not supplied by Hyundai such as but not limited to external wiring filters etc 8 Repairs made during the warranty period without first obtaining a case number from Hyundai Product Registrations Product registration is required for all product support and warranty coverage The purchaser must provide the original proof of purchase You should keep the your receipt for proof of purchase Once your registration is complete your receipt will be on file and any future warrenty claims will be easily created 34 YOU CAN REGISTER EASILY USING OUR ONLINE FORM www hyundaipower ca warranty php Warranty Claim Procedure Warranty service must be performed by a Hyundai authorized service dealer If you feel your compressor is malfunctioning due to a defect or misuse simply contact our customer support center for technical adv
8. ice a warranty claim or general information Proof of purchase may be required for warranty claims Keep a copy of the original receipt UPC code and serial number with this user guide Do not return your compressor to the place of purchase or repair MIDLAND POWER INC MUST BE CONTACTED TO PROVIDE A CASE NUMBER BEFORE ANY WARRANTY WORK CAN BEGIN To obtain warranty service contact our customer support center Toll Free 1 877 528 3772 E mail support hyundaipower ca Website www hyundaipower ca Midland Power Inc 376 Magnetic Drive Toronto ON M3J 204 Canada 35
9. ided by Midland Power Inc a licensed manufacturer of Hyundai Power Equipment Please contact us directly for any warranty service questions 1 877 528 3772 support hyundaipower ca www hyundaipower ca Safety First 8 Specifications 12 Features 13 Start up amp Operation 16 Maintenance 18 Parts List 20 Troubleshooting 30 Glossary 32 Warranty 33 Chapter 1 Safety General operation safety 1 2 Always perform a pre operation check before using the air compressor Operators of the unit should always be wearing appropriate approved eye and hearing protection Under some conditions long durations of use may contribute to hearing loss Always operate the air compressor according to the instructions for safe and dependable service Always clean and properly maintain the equipment after use To avoid harm never operate the compressor an enclosed area Pay attention to all warning labels and be careful not to touch the marked parts of the compressor during and immediately after operation because they may cause burns Air Tank Safety 1 Drain the tank daily or after each use Make sure to properly drain condensed water from the tank in order to prevent rust and or thinning of the steel tank If the tank develops a leak replace it immediately with a new tank or new compressor outfit j not attempt to modify or repair the compressor tank Never drill w
10. justment problem persists Safety replace pressure switch relief valve releasing Moisture in e Condensation in air tank e Drain tank discharged caused by humidity e Relocate the compressed Compressor located in compressor air damp or humid area Purchase In Line air filter system 30 Compressor Defective motor or Contact Hyundai Power does not or is pump Customer Service slow to come Defective pressure e Replace the pressure up to speed switch switch e Use of an extension elf possible eliminate cord extension cord Compressor High duty cycles Run compressor for runs e Compressor unit cannot lighter cycles excessively supply enough air elf accessory s required hot e Extremely dusty CFM is higher than atmosphere pressure supply larger compressor is required e Relocate the compressor Excessive eCheck valve is loose or replace check noise broken valve vibration Defective motor Contact Hyundai Power during pump Customer Service operation Excessive e Hose hose connections Check for leaks and starting and or attached accessory replace if necessary stopping leaks e Drain tank e Condensation in air tank Tighten any loose high humidity fittings e Fittings are not tight e Replace defective enough switch Defective pressure e Replace tank switch immediately Do not Rusted or damaged air attemp
11. load Protector If the motor begins to overheat this protector will shut off the motor 13 Safety Valve Quick Coupler Output Pressure Gauge Regulator Tank Pressure Gauge Power Switch Circuit Breaker Utility Tray Handle Storage lt Air Tank Drain Valve Feet 14 Safety Valve Tank Pressure Gauge Regulator Output Pressure Gauge Quick Coupler Power Switch Utility Tray Handle Storage Air Tank Foot Grip Wheels Drain Valve 15 Chapter 4 Start Up amp Operation Initial Inspection All air compressors have been inspected carefully before leaving the factory It is possible that poor handling during transport caused some damage to the compressor Fully inspect the compressor before use 1 Inspect the entire unit for any concealed and or visible damage 2 Make sure any damaged parts are replaced and any mechani cal issues are repaired by a qualified and licensed certified mechanic Pre Start Checklist Make sure that the ON OFF switch is in the OFF position Make sure that the tank is fully drained Make sure that the tank pressure gauge reads O PSI Make sure that the drain valves are closed Make sure that all covers and safety guards are properly installed and in place Initial Break In Procedure The following instructions should be followed before the first time the compressor is operated in order to optimize the life of the compressor and to
12. mpressor receives all necessary preventative maintenance as described in the Hyundai Air Compressor User Manual The repair or replacement of a compressor will take place within a reasonable period of time during normal business hours All repaired and replacement parts shall be warranted for 90 days after the initial date of installation or purchase Limitations of Remedies and Disclaimers THE FOREGOING LIMITED WARRANTY 1 EXCLUSIVE OF AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESSED OR IMPLIED Midland Power Inc disclaims any responsibility for any indirect incidental or consequential loss or damage caused by any defects in material or workmanship This limited warranty will be voided if the compressor is used for commercial purposes 33 All expenses incurred in maintaining and replacing parts for the compressor shall be incurred by the purchaser This warranty coverage does not include parts affected by accident and or collision corrosion or rust normal wear use in an application for which the product was not intended service from an unauthorized service dealer or any other misuse neglect incorporation or use of unsuitable attachments and or parts Under this warranty the warrantor is not obligated to bear any transportation fees of any product to from an authorized service dealer Unauthorized alteration installation or any cause ot
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14. st be performed by a qualified or licensed certified electrician Risk to Breathing 1 Always operate the compressor in a well ventilated area 2 Wear appropriate safety masks to reduce the risk of inhaling any harmful vapours 3 Do not breathe compressed air from the compressor The compressed air is not breathable and may contain carbon monoxide toxic vapours and or solid particles 4 Sprayed materials such as paint paint solvents paint remover insecticides weed killers etc contain harmful vapours and poisons Risk of Burn 1 Do not touch any exposed metal components during or immediately after use of the compressor The compressor will remain hot for several minutes after it has been shutdown 2 Do not move the unit while the compressor is running Risk of Falling 1 Make sure that the compressor is in a stable and secure position before operating Risk of Moving Parts 1 The compressor cycles automatically when the pressure switch is in the ON position 2 Do not remove and safety guards or covers If guards and or covers are damaged or removed do not operate the compressor 3 Make sure to release pressure turn off and disconnect the compressor before performing any maintenance or repairs 4 Secure any and all loose clothing hair or jewellery that may be caught in the moving parts or the air vents of the compressor 5 attachments 6 Never use the compressor to inflate small low pressure objects s
15. t to repair the ank tank Air leaks eFittings not tight enough Tighten any loose eAir leaks at hose or fittings accessory eCheck for leaks and e Rusted or damaged replace if necessary tank e Replace tank immediately Do not attempt to repair the tank 31 Chapter 8 Glossary CFM Cubic Feet per Minute Cut In Pressure The tank s lowest pressure point at which the motor restarts automatically to build pressure Cut Out Pressure The tank s maximum pressure point at which the motor shuts off automatically Cycle The series of steps that a compressor performs Cycle Time The amount of time for a compressor to complete one cycle HP Horsepower required at the compressor shaft to perform PSI Pounds per Square Inch A unit of measure of pressure Regulator Device used to change the pressure from the compressor SCFM Standardized Cubic Feet per Minute a measure of airflow 32 Chapter 9 Warranty This product is warranted to be free of defects in materials and workmanship for one year from the original date of purchase This limited warranty guarantees that any defective parts will be repaired or replaced at the warrantor s discretion at no cost including diagnosis and replacement parts 1 Year Limited Warranty The warranty coverage is continual from the initial date of purchase and does not restart at anytime under any circumstances This limited warranty is valid only when the air co
16. the compressor in areas that are humid and or subject to temperature fluctuations This may result in excess moisture or water forming in the tank which may affect the compressors cycle times Do not store in areas with excessive dust After the ON OFF switch is in the OFF position unplug and properly store the power cord in a protected and safe position 17 Chapter 5 Maintenance Proper maintenance is important in order to ensure safe economical and trouble free operation Improper maintenance may cause the air compressor to malfunction and can lead to serious injuries or death Shut off the compressor before performing any maintenance When the engine is running make sure the area is well ventilated The compressed air may contain harmful vapours or particles Use authorized parts or their equivalent The use of replacement parts which are not equivalent quality may damage the compressor NOTE Some of these maintenance techniques can be dangerous and must be performed by a qualified technician 18 order to maintain high performance and extend the service life of the compressor periodical inspection and adjustments should be done based on the following maintenance schedule PROCEDURES General Inspection AFTER EACH USE OTHER Drain condensation in tank s Check for unusual noise vibration Check for air leaks Check safety relief valve Inspect air filter replace if necessar
17. uch as children s toys 11 Chapter 2 Specifications ONS8DHH 918 69 gp89 se SEL 91 9 OND9OHH qie es S6 GZ S E SZL G 1 8 Be vz ap dH OV989HH 9VSIDHH apes S90 80 OOL 5 1 OVOSOHH 154 060 39 154 WAS ASYOH IVIZOHH 12 Chapter 3 Features Pressure Switch This controls the power to the motor and the cut in cut out pressure settings Also serves as the Auto On Off positions for the unit Safety Valve This valve allows excess tank pressure to escape into the atmosphere It should open when tank pressure exceeds the maximum pressure rating Check Valve This valve closes when the pump is not in operation in order to retain air pressure in the tank Tank Pressure Gauge Indicates the reserve air pressure in the tank Outlet Pressure Gauge Indicates the outgoing air pressure to the tool or accessory Regulator Controls the air pressure leaving from the tank Drain Valve Used to drain excess moisture and condensation from the tank Air Compressor Pump Oil free pump that compresses the air Pressure Release Valve This valve automatically releases compressed air momentarily when the compressor reaches cut out pressure Universal Quick Connect Body Allows for easy attachment and removal of the air hose Motor Thermal Over
18. y Approx every 100 hours Clean exterior of compressor Oil exposed metal and moving parts NOTICE 1 Service more frequently when used in dusty areas 2 Should be serviced by an authorized service dealer 3 Must be serviced by an authorized Hyundai Service Dealer Failure to do so will void the warranty 19 Chapter 6 Part Lists 2GAC and 3GAC Assembly 20 voleo 06 amp 06 syuel yog 55 49 09 PNOAYS qpnoys 06 pno us 65 G MAIDS 8 5 ig YOUMS 96 giqeo GZ 100 seqan zz loquw s yeg fg ON oz dio 6r Log 8F Zt yoddns 9 YOUMS GINSSAIq GF Jeq PUES vb BuudS INN Gb gz S6uudS bb 195529 Ob 9 6 ysneyxy 8 deo pug 1 Jo depy 9 yue G 3ndnO v WSv S Jajdnoo L JWYN ON 21 4GAC 6GAC 8GAC 6GUQ and 8GUQ Assembly yoouS 99 409 99 eqqn edeus Q 9 48A09 soyoeden 59 29 AOSZ AN0G JoHoedeQ 19 sjepoy UBL WSIS UOIED 8 8718 URL 9 OES UOTE 8 8 09 yue UONED 9 9 06 UONED POS syueL deo pu Gt qouy 925 tt s epouw Sey aM
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