Florida Pneumatic FP-740TLI Use and Care Manual
Contents
1. Tightening loosening the bolts or fasteners Place the rotation switch on the impact wrench to the correct direction To control power in the forward direction select the torque level shown on the torque limiting switch Fit the correct size socket to the anvil of the impact wrench Hold the impact wrench with one hand and place the socket onto the nut bolt to be tightened or removed Press the trigger and stop the operation once the nut bolt is removed or tightened longer than five 5 seconds will cause excessive wear and WARNING Once a bolt or fastener is seated impacting for possible damage to the impact mechanism If it takes longer to tighten or loosen your bolt or fastener we recommend the use of a larger sized impact wrench FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Troubleshooting Problem Possible Cause Solution The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low Adjust the regulator on the tool to the maximum setting Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The a2. 924204 A0400 9XOR 0104 924280 B0101 Description Front Casing Set Packing BLACK Anvil Set Hammer Cage Hammer Pin Hammer Ball Bearing Front Plate Rotor Rotor Blade Spring Spring pin Cylinder Rear Plate O Ring O Ring Ball Bearing Regulator Knob O Ring Steel Ball Spring Trigger O Ring Housing Anvil Set includes Anvil Anvil Collar Retaining Ring Front Casing Set includes Front Casing Oil Drop Bushing Part No 9XPINO3 002020 924280 B0105 924280 B0301 924280 B0306 9XPINO1 002006 9XOR AS013 924280 B0305 9XSC07 M06A06 924280 B0304 924204 M5092 924280 A0101 924204 B0103 924204 A0105 924204 A0102 924204 A0103 924204 A0104 9XCRI 017 9XOR AS114 924204 B0108 924204 A0201 9XPIN03 0324 924204 A0314 924204 B0310 Description Qty Spring Pin Packing BLACK Cover For Rev Director Pin O Ring Knob Screw Knob Screw Air Inlet Washer Spring Pin Valve Rod Oil Seal Washer Retaining Ring O Ring Muffler Exhaust Deflector Spring Pin 2 Anvil Set Spring eerrrerrrerrrerrherrhe REP NP NPRP PRR FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use
3. drive anvils or larger a socket retaining ring and pin should be used to prevent the socket falling off and causing injury 3 Use only impact sockets and accessories Only use sockets designated FOR USE WITH IMPACT WRENCHES hand tool sockets can break creating a hazard from flying pieces Always check sockets retainers and drives regularly for wear or damage and replace when necessary Accessory Hazards 4 Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory 5 Do not touch sockets or accessories during impacting as this increases the risk of cuts burns or vibration injuries 6 Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners manufacturer do not use other types or sizes of accessories and consumables Specifications GQ Vibration Level m sec2 5 34 rise Level dBA 90 9 Free Bolt Square Impacts Max Torque Air Rec Hose Air Description Model No Speed Capacity Drive Per ft lb Weight Length Inlet Size Rec Gone RPM in in Min 90psi_ Ibs in NPT in Alt Pres cfm Torque Limited 1 2 Pistol Impact Wrench FP 740TLI 8 500 3 4 1 2 1 800 800 5 0 9 3 4 1 4 3 81 D 90psi 4 6 FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose A 3 8 air hose is required with a maximum leng
4. dust or fumes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational health professional Operate and maintain the power tool as recommended in these instru
5. FP 740TLI Torque Limited 1 2 in Impact Wrench IMPACTS TABLE OF CONTENTS General Safety Information 00ceeeeeeeeee 2 WARNING This product contains lead a chemical known to Air Compressor and Air Tool Safety 0000005 2 3 the State of California to cause cancer and birth defects or Tool SpecificationS 0ccee eee eee eee ee eeeaee 3 other reproductive harm Wash hands after handling Installati n sisone E A oie mt 4 Maintenance Lubrication a auena 4 WARNING This product contains chemicals known to Operati Bonen eee eee Ree 5 the State of California to cause cancer and birth defects or Troubleshooting cccccceccecceeeeeeeeeeeees 6 other reproductive harm Wash hands after handling WAU AINE xcs cet sent e nia Pen er A denen E E eter er 6 Service PANS 2 iaiicieie See Bee R eee Sue Sisal a 7 WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A 7 2 e i 2g 7 2 7 2 e 7 2 7 2 7 2 be 7 2 FP Air Tools 2 3 GENERAL SAFETY RULES Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so can r
6. ctions to prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR TOOL SAFETY 1 Risk of Bursting Do not adjust the regulator to result in output pressure greater than the marked maximum pressur
7. d throughout the tool Store the tool in a clean and dry environment Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust inhibitors metal wetting agents and an EP extreme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Operation 1 Operating the impact wrench This Impact Wrench is designed to operate on 90 PSIG Lower pressure below 90 PSIG will reduce performance of the tool Higher air pressure over 90 PSIG raises the performance of the tool beyond its rated capacity and could cause serious damage to the tool and the user 2 Changing the output torque direction This tool features a reverse switch to change the output torque direction to tighten assemble or loosen disassemble the bolt or fastener Control the output torque direction by pushing the reverse switch button to the F Forward or R Reverse position to change the direction Changing the output torque level This tool features a torque limiting switch This tool operates in the maximum power in the reverse position and has four torque settings for forward position Turn torque limited switch to the desired output torque level lt n fOr NY V lt v Ji Reverse Torque Range Selection
8. e of this air tool 2 Ensure the hose is free of obstructions or snags Entangled or snarled hoses can cause loss of balance or footing and may become damaged 3 Never leave a tool unattended with the air hose attached 4 Do not operate this tool if it does not contain a legible warning label 5 Do not continue to use a tool or hose that leaks air or does not function properly 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty Important Warnings Impacts N driver WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber A Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact 2 When using heavy impact sockets or sockets on impact wrenches with 3 4
9. eciprocation accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer 2 7 REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional 2 8 ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer 2 9 WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially explosive atmo spheres and is not insulated from coming into contact with electric power Make sure there are no e
10. esult in serious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting 2 4 PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use 2 5 ENTANGLEMENT HAZARDS Entanglement hazard choking scalping and or lacerations can occur if neck ware hair or gloves are not kept away from tool and acces sories 2 6 OPERATING HAZARDS Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a balanced body position and secure footing Keep hands away from rotating or r
11. ir pressure drops Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of 1 2 or larger depending on the total length of the hose Do not use a multiple number of hoses connected together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds The tool impacts slowly or not The tool needs lubricating Lubricate the air motor and the impact mechanism at all according to the lubrication instructions in this manual The tool regulator setting is in the wrong position Adjust the regulator on the tool to the maximum setting The tool impacts rapidly but The tool has a worn impact mechanism Replace the worn impact mechanism components will not remove bolts The tool does not impact The impact mechanism is broken Replace the broken impact mechanism components War
12. lectrical cables gas pipes etc that could cause a hazard if damaged by use of the tool 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in
13. ranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pheumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of merchantability is expressly limited to two years beginning from the date of the delivery to the original user The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing Part No 924204 B0201 924280 B0106 924204 A0304 924204 A0301 924204 A0302 924204 A0303 9XBEAR 6002ZZ 924280 A0501 924204 A0505 924204 A0506 924204 A0507 9PINO3 004055 924204 A0502 924280 A0503 9XOR AS033 9XOR AS030 9XBEAR60012ZZ 924280 A0504 9XOR AS028 9XBALL SI18 924204 B0310
14. th of 25 ft Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 air A hose to the 3 8 air hose to ensure the impact wrench has the necessary air supply Recommended Air Line Set Up Part Description Air Tool Quick Plug Quick Coupler Air Hose In line Regulator In line Lubricator In line Filter Air Compressor XZyOoO n mMo o vn gt Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation i Ae Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distribute
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