JET 577004 Use and Care Manual
Contents
1. M6x20 84 2 41002 84 Spring Platessa oed nr bee on e TOUR LL rd sne 85 TS 1502021 Socket Head Cap Screw M5x10 86 TS 1502031 Socket Head Cap Screw M5x12 BIG 41002 87 Belt Platen sucia EE UR TRE DAL esr teh 88 TS 1504031 Socket Head Cap Screw M8x16 BI na TS 152707 Hex Wrench cinc ira M6 QO eee TS 152705 Hex Wrench a VE 915 2 isis TS 152704 Hex Wrench ccoo coco cs 3mmx140L 92 ses TS 0680031 Flat Washer 5e Lb Ue ees BIG sitse SE ARE 41002 93 Pan Head Screw esses 10 24x1 4 G coss 41002 94 Serrated Washer ccseceeeeeeeeeteeeeeeeeeeeaes Mb ies Beni 41002 95 Gable sis ee oe ai losa 18 100m m 96 iis 41002 96 Terminaloz tis ia a Beastie STATE 41002 97 EET 0 e beet Pes ii tere 22 200m m OB sentinels TS 0267044 Socket Set Screw 1 4 20x3 8 JG TS 1550031 Flat Washer nce ce redo eee ers MB 100 TS 06800222. Flat W sher cipe abe mee UL 1015 41002 101 Indicator pu E 102 41002 93 Pan Head Screw sse 10 24x1 4 22 Notes 23 JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com
3. Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This sander is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a sander do not use until proper training and knowledge have been obtained Do not use this sander for other than its intended use If used for other purposes Walter Meier Manufacturing Inc disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this sander Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this sander remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of
4. Use the chart in Figure 9 as a general guide in choosing the correct size cord The smaller the gauge number the heavier the cord Recommended Gauges AWG of Extension Cords Extension Cord Extension Cord Length d ime F C E feet feet feet feet feet feet GE RE C GI GR EP inen e EN BG E aa NE nen oes ur based on limiting the line voltage drop to 5V at 150 ofthe rated amperes NR Not Recommended Figure 9 Adjustments Tilting the Belt Table The belt table tilts from zero horizontal down to 45 1 Loosen the handle and adjust the table into desired position 2 Check the angle with a machinist s protractor or similar measuring device that has the required angle Figure 10 shows a square being used to confirm the zero or horizontal position Place the square flat on the table and against the belt Push against the belt until the square is against the platen 3 Make any adjustments to the table angle as necessary until it is square with the belt 4 Tighten the handle securely AWARNING To avoid trapping the workpiece or fingers between the table and abrasive belt the table edge should be positioned a maximum of 1 16 from the abrasive belt Tilting the Disc Table The disc table tilts from zero horizontal down to 45 1 Loosen both handles and adjust the table until the indicator lines up with the desired angle on the scale It is a good idea to confirm this angle
5. Warranty Card a U 00000 St IMEEM EE C C PPP AWARNING PUTTET E N Read and understand the entire contents of this manual before attempting set up or operation Failure to comply may cause serious injury Assembly Tools needed for assembly e 10mm open end wrench e Cross point Phillips screwdriver e Combination square or similar measuring device angle AWARNING Sander must be unplugged from power source during assembly Remove the protective coating from the surfaces of the sander and from any loose parts This coating may be removed with a soft cloth moistened with kerosene do not use acetone gasoline or lacquer thinner for this purpose After cleaning cover the table surfaces with a good quality paste wax Leave enough space around the sander for long workpieces and for general maintenance If needed the sander can be bolted to a table or workbench using the holes in the base If the sander has a tendency to walk or slide during operation it must be bolted to a supporting surface Installing Belt Table 1 Unscrew the stud See Figure 1 2 Position the bracket of the belt table over the holes in the casting as shown and re install the stud into its hole 3 Place a flat washer onto a handle and insert the handle through the table bracket and into the hole Screw the handle all the way into the hole NOTE The handle is spring loaded screw the handle in by rotat
6. even death SAVE THESE INSTRUCTIONS Introduction This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET 2x42x8 Belt and Disc Sander This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Specifications Model Numbers ioi ees ctn cce ear c reu See er ac el ae ee ES J 41002 Stock N mlber re altea 577004 Belt Sizes in MN ES 42x2 DISC Size In RS dre 8 diameter Motors p E I 3 4HP 1Ph 115V Belt Table Size in A 10x6 Disc Table Size MA LXW aa a a A a nn nn non rr aAa 10 3 4 x 7 1 2 A A reli A A EA ati 0 to 45 Dust Ch tes Ihr ue e at rep EE cn lere enda two 9 1 1 2 diameter Overall Size in WxDXxH rarnoronnnnrnnrrnnnnnrnnnnnnnnrrnnnnennnenennnrrnnnnenennnernnrnnsnarenennennnnnn 20 1 2 x 22 3 4 x 20 Approximate Net Weight Ibs mmm Hm n enn nme 58 Approximate Shipping Weight IbS sisi 64 The above specifications were current at the time this manual was published but because of our policy of
7. Dicis li eda 9 Installing Belt Table ee Med el ed ie ce Mt et 9 Installing D st Ghut ur 1 2 ede cere rer coed ee Tae thee dc hdd ead nc eee steed Dc RR EE node 9 installing Disc Table E 10 Installing Miter Gauge siennes 10 Installing Tension Handle NKEA eeaaee sess ages enne nennen nnne snnt enne snnt enne snnt nnns nnns 10 Gr unding I MNStrUCtiONns na da 11 O Volt Operations oderat i 11 Adj stments uvdal voce uem ede ed Ut dep dee 12 Tilting the Belt Table eret mee ux eura vea e Gt OS REDE ae 12 Tilting the Disc Table iei o aet Ex desse dE VOUS Rene 12 Use of the Miter Gauge iaaa a a A a A O A A a EA a 13 Belt iso a E A ee e tend A ide 13 Abrasive Belt Replacement ss E AE A 14 Tracking the Abrasive Belt ooa tiec ee end x eec eie aperui x ees auke dol egestas smelt 14 Abrasive Disc Replacement suisia a A E N E A E E 15 Al uminum Disc Removal era eA trout es Eo A E ale 15 Guerre A LE E 16 Starting and Stopping the Sander sisi 16 Belt and Disc Movement tic annee LR eet SEA e dX TI XN da ea dns 16 Typical Operations IER 16 Extension Cold ici A id eed x Bop ee et e ud dre 11 Maintenance tect in e o LH ee tee A AA AA eee levee ed es 18 Replac ment Parts este D e t OR testes deste ced des da an fed id aed N A A ae 18 Troubles hooting ED 19 Assembly Drawing E 20 Parts Listes Da A AA a eee ae 21 Warnings 10 11 12 13 14 15 16 17 18 19 20
8. and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Warnings 21 22 23 24 25 26 27 28 29 30 31 32 Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the abrasives or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Make sure the abrasive belt is running in the proper direction When disc sanding place the workpiece against the downward rotating part of the abrasive disc This machine can be used for sanding wood or metal products However combining wood dust and metal
9. continuous improvement Walter Meier reserves the right to change specifications at any time and without prior notice without incurring obligations Features and Terminology Belt tracking screw Rotation arrow Belt tension handle Rotation arrow Abrasive belt Z Belt table Disc guard Aluminum disc Abrasive disc Disc table Belt table locking handle Miter gauge Trunnion On Off switch Angle indicator Tilt angle scale Disc table locking handle Belt cover Belt housing We Miter slot a Belt cover knob Motor Belt platen Disc table locking handle Dust chute Dust chute Base Mounting hole Rubber foot Power cord Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the sander is assembled and running properly Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of the Shipping Container Belt and Disc Sander Belt Table Disc Table with trunnions Miter Gauge Dust Chute Phillips Pan Hd Machine Screws 3 16x3 8 Handles Flat Washers 3 8 Tension Handle Hex Nut 1 4 Hex Wrenches 3 4 and 6mm Owner s Manual
10. table with the table tilted Sanding aluminum on the disc unit with the table tilted and using the miter gauge as a guide See Figure 19 Sanding outside curves on the belt unit with the platen removed See Figure 20 Polishing using a felt belt not provided in place of the sanding belt Note Most polishing operations are performed with the platen removed Figure 20 Sanding in tight areas with the sanding belt See Figure 21 Figure 21 Maintenance AWARNING Before performing any maintenance on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury Keep the table surfaces clean and free of rust If rust appears on the tables use 000 steel wool with a paste mixture of household ammonia and good commercial detergent or use a commercial rust remover available from most hardware stores A light coat of paste wax on the tables will help protect them from tarnish and reduce friction between table and workpiece Note Do not get paste wax on the abrasive belt or disc Replacement Parts Check all fasteners for tightness Inspect the power cord if worn cut or damaged in any way have it replaced immediately Inspect the abrasive belt and disc If either is worn replace it Occasionally remove the belt cover and brush out any shavings or debris from around the wheels Lubrication All of the ba
11. these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately If there is a tendency for the machine to tip over or move during operation such as when sanding long or heavy boards the machine must be securely fastened to a supporting surface Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly
12. to achieve the most effective positioning of the workpiece against the abrasive disc Installing Tension Handle 1 Place the 1 4 hex nut onto the threads of the tension handle Screw the tension handle into the hole on the hub then tighten the hex nut against the hub See Figure 6 Hex nut Figure 3 Disc table pa E Flat washer Handle Tension handle Figure 6 Grounding Instructions AWARNING This machine must be grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be inserted into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check wit
13. ABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty and Service eor bo t ie ee pas base ee Pet ei Pv dedi baee e ee entente doe dia De denis t 2 Fable of Contents i eodem eie Penes tees bee beber aene t Scuba poe ve eto ren nel tel dad d 3 Warniag PIE 4 OU EE 6 Specificato 2 eue ce Uae haley ad D eda ee rete ee veta bed ee pta ue apte De hood aa a a be petat fan dettes Reha e da 6 Features and Terminology mue entente tua tre tees Ga em Pene eer za kikket 7 Unpacking idee seed Le ea ek le et dde 8 Contents of the Shipping Container ii iiusisiiseiieieeeerireee 8
14. Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANT
15. This pdf document is bookmarked JET Operating Instructions and Parts Manual Belt and Disc Sander Model J 41002 2 x 42 Belt and 8 Disc Sander WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 577004 Ph 800 274 6848 Revision B 05 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits FS Beam Clamps Bottle Jacks HA Chain Hoist Cable Pullers Manual Cold Saws E Y Lever Hoists Hoists Air Pullers JCH Models Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tool
16. e sure the key is properly seated in the keyway on the motor shaft Tighten the set screw firmly when the disc has been mounted Operation This sander is intended for dry sanding of metals Do not use lubricants AWARNING Do not sand or polish magnesium it may create a fire hazard Also do not sand very small or very thin workpieces that cannot be safely controlled Starting and Stopping the Sander The on off switch is located on the side of the motor housing Move the switch upward to the ON position to start the sander Move the switch downward to the OFF position to stop the sander When the sander is not being used the switch can be locked in OFF position to prevent unauthorized use Pull out the locking tab and store in a safe place See Figure 16 The switch will not operate with the locking tab removed To use the sander re insert the locking tab Belt and Disc Movement When the machine is turned on the abrasive belt should be moving downward and the disc rotating clockwise The motor is wired at the factory for correct rotation The workpiece should not contact the disc or belt during start up Before sanding always allow the motor to come up to operating speed then observe the disc for wobble runout or any unbalanced condition If the disc is not operating accurately and smoothly stop the motor and make repairs before atempting any sanding operations Always sand on the side of the abrasive disc
17. ee BAG d ppm 41002 07 Rubber Foot coole ore ott eden Brin TS 0680021 Flat Washer aT 1 47 ES TS 0570011 Flex NUES set uet se te 1 4 20 FOs TS 1525021 Socket Set Screw M10x12 Tl ete 41002 11 Capacitor Gap ten ire nn e RUE turn AD dierent aes 41002 12A Gapacilom ordei teniente 30uF 300V Tonens HBS814GH 166 5 Cross Head Flat Screw sssssusss 10 24x3 8 disais 41002 14 Capacitor Clamp sirais iaaii e T aa iE EES TERA jc TS 0570011 Hex NUS nee DI tte 1 4 20 106 ee TS 0720071 Lock Washer miraron iarsna EE 1 47 jd TS 1504051 Socket Head Cap Screw M8x25 ricos 41002 18 Strain Relief Plate ake E 41002 19 Strain Relief sse 6N 4 DO 41002 20 B uoo M EE 22 ie 41002 22 Strain Relief BUSHING ccccooonoccccnccnccnnncnnncccnnancnnnnonancnnnancnnns EE A 41002 23 Self Tapping Screw 10 24X3 8 24 us J 41002 24 Motor Housing Base eenen raona aaa He 24A J 41002 24A1 Motor Assembly 115V 1Ph 2B ed 41002 25 Switch w
18. filings can create a fire hazard Make sure your dust collector is free of wood dust deposits before processing metal products Use recommended accessories improper accessories may be hazardous Maintain tools with care Follow instructions for lubricating the machine and changing accessories Abrasive discs must be stored in a controlled environment Relative humidity should be 35 to 50 and the temperature should be between 60 and 80 Fahrenheit Failure to do this could cause premature disc failure Examine the face of the abrasive disc or belt carefully Excessive sanding that wears down to the backing material can tear the disc belt Never use an abrasive which shows backing nicks or cuts on the surface or edge or damage due to creasing or poor handling Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Do not use the sander in wet or damp locations Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly
19. h a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in Figure 7 Grounding Prong Y Y 115 volt Three Prong Plug 120 volt Grounded Outlet Figure 7 A temporary adapter like the adapter in Figure 8 may be used to connect this plug to a two pole receptacle as shown in Figure 8 if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in Figure 8 ADAPTER CE Ca GROUNDING EAR SECURED WITH SCREW 2 noue EAR Figure 8 Extension Cords Use proper extension cords Make sure the cord rating is suitable for the amperage of the machine s motor An undersized cord will cause a drop in line voltage resulting in loss of power and overheating
20. heck the belt tracking before sanding operations See Tracking the Abrasive Belt Tracking the Abrasive Belt Tracking refers to the manner in which the abrasive belt is positioned on the wheels during operation The belt should remain in vertical position without shifting to one side or the other of the wheel If any shifting occurs the belt needs to be tracked properly as follows 1 Disconnect sander from power source 2 Remove the side cover and make sure the belt is placed evenly over the center of the wheels Loosen the tension and re position the belt if necessary Re install the side cover 3 Move the belt by rotating the disc with your hand do not turn on the power yet Observe the movement of the belt on the top wheel 4 f the belt slips to one side or the other loosen the hex nut Figure 14 with a 10mm open end wrench 5 Rotate the tracking screw Figure 14 with a 5mm hex wrench If the belt is sliding toward the right rotate the screw clockwise If the belt is sliding toward the left rotate the screw counterclockwise 6 Continue this procedure in small increments until the belt is tracking properly when moved by hand 7 Re connect the sander to power and cycle the on off switch quickly to double check the tracking Figure 14 Re connect the sander to power and cycle the on off switch quickly to double check the tracking Make further adjustments as needed Tighten the he
21. ing clockwise then pull outward on the handle Rotate the handle back to position then release it making sure it seats itself upon the pin Continue the process until the handle is tightened in the hole Installing Dust Chute The sander has two 1 1 2 diameter dust chutes The dust chute for the belt is located on the belt cover The dust chute for the disc should be installed as shown in Figure 2 using the six 6 pan head machine screws that are provided The dust chutes can be connected to a vacuum system to collect dust particles _ Belt table Bracket Handle Figure 1 Dust chute Figure 2 Installing Disc Table 1 Position the disc table at an angle as shown in Figure 3 and slide the table on so that the trunnion slots fit over the raised tracks on the disc guard Install a flat washer onto each of the two remaining handles Insert the handle into the holes through the left and right trunnions See Figure 4 The gap between the sanding disc and the disc table should be a maximum of 1 16 If it is larger than this loosen the two socket head cap screws on the disc guard one is shown in Figure 4 and slide the disc guard to achieve this gap measurement When finished tighten the two socket head cap screws securely Installing Miter Gauge Insert the miter gauge bar into one end of the miter slot in the disc table See Figure 5 The miter gauge can be used in either direction in the slot
22. ith Kayon niisiis 206 s 41002 26 Copper Washer cit doeet munie A i n TS 081C022 Phillips Pan Head Machine Screw 10 24x3 8 28 2 2 TS 1540031 A EE reed ee a MB EN ss J 41002 29 End Shield ond oec Beal aia dates 90 x BB 6203ZZ B arn israel nie in 620322 Ro E 41002 31 Motor glo 325 studs 41002 32 Armature 5e rte iet or eee baave seing uses leal Cc 41002 33 Io E SA css 41002 34 Pan Head Screw sse 1 4 20x7 8 JD J 41002 35 Motor HOUSING i 266 e he oet t etin eo e Et eds JO 41002 36 Pan Head Screw sse M5x0 8x163 cy orstsii 41002 37 sri Mt ANT Ci le CIRE 41002 38 A dl 39 iun HBS814GH 200 Phillips Pan Head Machine Screw 1 4x3 8 AQ ciens 41002 40 sro dp Ass 41002 41 KNQD DE 42 enis TS 2361081 Lock Washer sirien itinera te e ete VI Ass 41002 43 Miter Gauge Assembly includes index 37 thru 41 99 100 44 eis TS 1534052 Phillips Pan Head Machine Screw M6x15 45 J 41002 45 Disc Table eec edet Deer ler ichs 46 41002 46 Armature Guard CTAR 41002 47 HANG sot s
23. lace affected wheel Worn bearings Check all the bearings for excessive heat or loose shafts Replace if necessary Abrasive belt slips or stalls when pressure is applied Abrasive belt tension inadequate spring in tension mechanism is worn Replace spring Excessive pressure being applied to platen Reduce pressure on abrasive belt and platen Frequent replacement of abrasive belt or disc Too much pressure being applied to workpiece Allow the belt to do the cutting Excessive pressure only dulls the grit and removes it from the cloth Full width of belt or disc not being used Incorrect abrasive material or grit size Stroke across abrasive belt using full width of belt surface Check with your abrasives supplier for recommendations on the type and coarseness of the abrasive required for your particular workpieces Assembly Drawing 20 Parts List Index No Part No Description Size decentes J 41002 01 De itc Led Nei a LOT qoe la Ng nr PAPE TS 0680042 Flat Washer sse 3 8 Seins TS 1551031 coo Lock Washer eee M5 ds eine TS 1515044 Socket Head Cap Screw M8x30 Dir TS 0050021 Hex Cap Screw sssseee 1 4 20x5 8 Duna TS 0720081 Lock Washer ssssse
24. les 5 5 ede eee 65 TS 1524031 Socket Set Screw M8x12 66 41002 66 SEE TEM B is BB 6202ZZ Bearing cet ctt n e pe ete 6202ZZ 68 41002 68 Idler Wheel 69 5640491 Retaining Ring esse S dbi AO 41002 70 Abrasive Belt 100 Grit 2 x42 fd ees 41002 71 SAONE tt stekende Aka ANG Jost TE 41002 72 Drive Wheel i i ce REA sape ne OMEN a TE TS 1523031 Socket Set Screw MO6x10 TA as 41002 74 Beli COVER boe rete genocide Qd A NE ENE yo ERE 41002 75 KO TO ee 41002 76 Tracking Wheel Cam Shaft gH 5513018 Retaining Ring Sl Mao As 41002 78 Tension Spring is pi ce 41002 79 Spring Gap 28 tee OR hot ai 80 41002 80 Handle with Knob 0oooooccccccnccccnoncccccnnnnccnnnnnnancnnno nono nnnnancnancncnnnns 81 2 i 41002 81 Tracking Bracket men 82 5 iiu TS 1540044 Hex Nut eint da AAA 5 TS 1503051 Socket Head Cap Screw
25. ll bearings are packed with grease and sealed at the factory They require no further lubrication To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Troubleshooting Trouble Probable Cause Remedy Sander will not start Not connected to power source Connect to power source Branch circuit fuse is blown or the circuit breaker is tripped Voltage is too low Determine reason for blown fuse tripped breaker such as short circuit or motor overload Correct reason for fault Replace fuse reset circuit breaker Check power source for proper voltage Switch is defective Replace switch Motor failure Replace motor Motor stalls easily Low voltage Check power source for proper voltage and correct if necessary Abrasive disc separates from aluminum disc Improper bond Clean residual adhesive from aluminum disc and re apply adhesive backed abrasive disc Abrasive belt will not track correctly Belt not centered on wheels Readjust tracking See page 14 Belt stretched unevenly Replace abrasive belt Belt is jointed improperly Check the belt for an irregular seam or shape Replace if needed Wheel is worn Rep
26. pointer and adjust the pointer until it aligns with 90 on the scale 5 Tighten the screw on the pointer Belt Platen The belt platen Figure 13 is used to properly support the workpiece while sanding The platen is constructed of heavy steel to provide adequate support The platen should be adjusted so it is almost touching the back of the abrasive belt Loosen the socket head cap screw and adjust the platen to the desired position Tighten the screw to secure the platen The platen can be removed for operations such as stripping contour sanding polishing or other special operations To remove the platen remove the socket head cap screw and washer Be sure to re install the platen to perform operations where support of the belt is required Figure 12 Belt platen Figure 13 Abrasive Belt Replacement 1 Unplug the Sander from the power source 2 Unscrew and remove the two knobs on the belt cover Remove the belt cover Rotate the tension handle Figure 6 to loosen the belt and remove the old belt from around the wheels 5 Install the new belt around the wheels IMPORTANT Some sanding belts have a directional arrow printed on the inside of the belt In these cases the belt must be installed so the directional arrow is in the same direction that the machine is running Refer to the rotation arrow on top of the belt cover 6 Install the belt cover and the two knobs 7 Start the sander and c
27. s Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Stackers Trolleys Plain WW Dust Fittings Lathe Accessories Air Tools Machine Accessories Contractor Mobile Bases Air Tools Industrial Milling Machines Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes 1 Web Slings 4 Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or MW Precision Vises Winches Electric educational purposes Vises no precision Clamps WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with
28. se cede eat heroe dr ec Y ert Rue auti e ine 48 5 eun J 41002 48 Rig ht TITANIO ge LEE 49 J 41002 49 Dise CIT T o Ep 50 TS 1540061 Hex Nut Aker ten ad euet naa M8 Bille seated 41002 51 Aluminum Disc ccooocccoccccnccnnnncncnncncnnnnnonccconnnnnnn Be DD Lise 6291479 ya M 5x5x30mm oH 5640211 Abrasive Disc 100 grit Gruss sies 54 41002 54 PA A ares cen ers ode eae Ti ee Ye ere etes DOR ci iuste J 41002 55 Left TUNMO Mane ie tele NT Mn er et DO sinos TS 1523011 Socket Set Screw M6X6 eee IU 1 Parts List yop TS 1505021 Socket Head Cap Screw M10x20 E es J 41002 58 Belt HOUSING Ans eer ter reete ARE Een tnn 59a TS 0680031 Flat Washer BAG Larien 60 TS 0570011 HEX Nba NE 1 4 20 Glisse TS 1490021 Hex Cap Screw ssssseeeee M8x16 2 5 ides TS 0680031 Flat Washer sss BAG huset B3 ox 41002 63 Belt Table Bracket o o ooooonccccconncccccconnnoccnnnnncconnnnonccnnannncnnnananos 64 J 41002 84 Belt Tab
29. that rotates downward Sanding on the upward rotation side can cause the workpiece to catch and fly out of your hands The table must be a maximum of 1 16 away from the abrasive disc or belt Typical Operations When sanding a compound angle you should check the accuracy of your setup by sanding a piece of scrap material before doing any finish sanding on the actual workpiece Figure 17 demonstrates a basic method of operation using the miter gauge and disc table 1 Set the angle you wish to sand using the scale on the miter gauge Figure 16 Disc sanding surface y 1 EN Hold workpiece against Miter slot miter gauge and slide Workpiece it along the gauge into the sanding surface in direction of large arrow Figure 17 The following are just some of the many operations that can be performed with your JET Sander Tighten the miter gauge securely so the miter reference angle will not shift while you are sanding Place the workpiece against the miter reference surface and slide it along the miter reference surface and into the sanding disc Sharpening a wood chisel on the sanding belt using a block of wood Use the block of wood to support the chisel and provide clearance for the chisel handle See Figure 18 Sand a bevel in the block of wood in order to position the block as close as possible to the sanding belt and clamp the block to the table A cold chisel can also be sharpened on the belt
30. using your angle measuring device placed flat upon the table and against the abrasive disc 2 Figure 11 shows a square being used to confirm the zero or horizontal position of the disc table 3 Make any necessary adjustments to the table angle If the table is square with the disc but the angle indicator needs slight adjustment loosen the screw on the indicator and shift the indicator as needed Re tighten the screw 4 Tighten both handles securely AWARNING To avoid trapping the workpiece or fingers between the table and abrasive disc the table edge should be positioned a maximum of 1 16 from the abrasive disc Figure 10 Figure 11 Use of the Miter Gauge The miter gauge is used to sand accurate angles on workpieces When using the miter gauge on the horizontal table position you can sand a single angle By tilting the disc table and using the miter gauge in combination with the table tilted it is possible to sand compound angles as well The miter gauge rotates to 30 for bevel sanding Loosen the knob and rotate the gauge body until the pointer lines up with the desired angle on the scale Use a square to confirm that the miter gauge is set at 90 perpendicular to the disc See Figure 12 If slight adjustment is needed 1 Loosen the knob 2 Adjust the miter gauge body until it is flush with the square and the square is flush with the disc 3 Tighten the knob Loosen the screw on the
31. x nut to secure the setting Abrasive Disc Replacement 1 Unplug the sander from the power source 2 Remove the dust cover and the disc table To remove the disc table remove the handles then tilt the disc table upward while pulling it away from the disc Peel off the old abrasive disc Thoroughly clean the aluminum disc surface using naptha or a similar non flammable solvent that will dry film free 5 Pull the protective backing half way off the new abrasive disc 6 Carefully position the new abrasive disc so it is centered accurately on the aluminum disc 7 When accurately centered remove the rest of the protective backing and press the abrasive disc firmly against the aluminum disc so complete adhesive contact is made Re install dust cover and table Reconnect sander to power source Aluminum Disc Removal The aluminum disc can be easily removed if needed for example to facilitate cleaning the aluminum disc when replacing abrasive discs 1 Unplug sander from the power source 2 Remove the disc table and the dust chute 3 Rotate the disc until the set screw is accessible through the opening behind the disc guard See Figure 15 You may need to loosen the socket head cap screws see Figure 4 on the guard and shift it forward in order to clear the set screw 4 Loosen the set screw with a 3mm hex wrench and pull the aluminum disc off the motor shaft 5 When re mounting the aluminum disc mak
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