JET 708598K Use and Care Manual
Contents
1. rnnerennene nene nana nene nnne nene nnne nene nnne nennen 25 Parts List for Open Stand Assembly Optional nnns 25 leede 26 Warnings 11 12 13 14 15 17 18 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This sander is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a belt disc sander do not use until proper training and knowledge have been obtained Don t use power tools in damp or wet locations or expose them to rain This sander is intended to be used with wood and wood products only Use of this sander and a dust collector with metal products is a potential fire hazard If a dust collector is not used with this machine remove the dust chutes Do not use this sander for other than its intended use If used for other purposes JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this sander Note Everyday eyeglasses only have impact resistant lenses they are not safety glasses Also use face or dust masks if the cutting operation2. Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and more safely Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating the tool and changing accessories Support the workpiece adequately maintain control of the work at all times Avoid kickback by sanding in accordance with directional arrows When disc sanding sand on the downward side of the disc sanding on the upward side can cause the workpiece to fly up causing injury Sand with the grain of the wood Do not sand workpieces that are too small to be safely supported When sanding a large workpiece use a support table to help stabilize it Turn off the machine and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it m
3. 1 Table BIACK Gl dan dns dent dt 1 FOX COD Ce EE M8x40 ioglar 2 SPNO P LL o BEE 4 PM a 2 Hex Gap Bd Re nn se Va EE 4 Flat Washer eege KE 4 LOCK VASE oii s iar ot oit ep oU abii M eb ps A EE 4 TEUBDIOER BRACK CL sioe onines espere leeis 1 ADD aeaaee A UENIRE Id LEE Ii EU een 2 5721878 1 810 M E 19 EE 1 Rhino RH C d 1 SAD RE 1 SDHC Ji SAT AA nm AE MAN a 2 A O A 1 Pan Head Screw w flange MONO ee E 1 Hex Cap Bolton Ve cp 3 Flat VV Enc liv T 3 Bee e fiat e WIG said EUREN 3 VV OIKSIOB Assembly E Russia ti 1 A A E 1 willen 1 ed Ue MEETS IU ETE 1 Se WEE KE GE 1 TAS me ls aaa A TIME iL E 1 Hei ue EE 2 Hex Cap le EE MO Ondas 4 LOCK VV ASIEN Retina MOS 4 Miter Gauger Assembly OP cinc it 1 Gude Bal isolated 1 Gauge A TU 1 AS 5X2 NME ne 1 a ee ee eee eee 1 a r 1 AA no A ad dd 1 Pan Head Gcrew 3 16 CD Lach assibus 1 Lock Knob Assembly A A EI 1 e A A M ere a 1 A MEEME KUDE EUH E EE Ji EN a 1 Hex Wrench A m OMAN te stone 1 t t todo ue eios Eo MTO Mt 4 HEAD esent cio bed ens MITOS copias 4 PIAL Eja goes RK cc 9 Mole dii c r uae wt 4 Index No Part No NH081300 SR0805900 WS060000 WS080000 NH061000 99060600 Description Size Qty TM OA ES A Ed enw DE m d Is ne 1 SO RE NE RE SE Ce eE ea
4. Accessories Shop Tools Warehouse amp Dock products Hand Tools NOTE JET Wilton and Powermatic are divisions of JPW Industries Inc References in this document to JET Wilton and or Powermatic also apply to JPW Industries Inc or any of its successors in interest to the JET Wilton and or Powermatic brands 2 Table of Contents clica n ese ee tm E eee 2 Table OEGOMENIS adsint dedi dedu dedu tiu destin AAA 3 Wanda iaa 4 o A ae ae ene 6 OSA alonso 6 ONO TS witem b aG OCK ren m mamma a a eae ae acne 7 Grounaino MAST AE Lee 8 KONVOOI OS 8 ZONA ello 2 a t 8 EXTENSION COTAS E 9 Biller ale E 10 ASSEMDV A aatal A 12 Bit AAA A eee 12 telke A ee 13 Installing WADIASIV CS is A alaalia DUE 13 VK AAS al E 14 DUO A ue 15 FEN AB ES ayo A DO eee ee ee en a ee ot 15 Bel EE EE RE ne dd a dd eee eee da od 15 Seu FORE AOE enn A E A AA ENE REA 16 E SER AAS MAGA EEN 16 DISC ADI AIS MM aR R E E dai aa 16 MRE AAA a o iii een 17 Belt 1FAEKING e USO EE 18 a En EE 18 Abrasive DISC Ee Een EE 18 E attente Te E 18 TOU ESAO eaaa ee ci 19 KEE a AAA Aaa as ane 19 al RATS AL AAA ou O O 19 JSG 6DC Belt Disc Sander Assembly ooocccoccnccccnccccnccncncnncnonncnonncnnonnnonnnnnoncnonnnnnnnnnnnnnnonnnonnnnnenaninnnns 20 Parts List for JSG 6DC Belt Disc Sander Assembly 21 Closed Stand Assembly Optional never never nennen n nan annan annan nennen nane nns 24 Open Stand Assembly Optional
5. G202 MEE 2 7 17 SAMANA RS150000 FAC UII le Te WEE 1 E 612023W TEE Ee 1 49 612024 Sandino Bell 99 20 DEE 1 DO m oanaing Belt local purchase is 1 Dama SR100700 Hex Socket Cap Gcrew MISS 2 Ds WF102830 Be VW aS EH UK EE 1 Di 612026W DANCING Bet GUWA di ad 1 A 612027W enj wCHo nn 1 DD eue 612029 sons PINGO ora lis 1 jo nidos TS049200 Tapping crew W 8 SEES 612029W ACCESS DO ER MC 1 Index No Part No SF069300 KD050525 612032W SP080400 59060500 PS052500 WF081818 WS080000 SH089400 WF081818 5H080400 WF081818 WS080000 AA612042 SH089400 WS080000 NH081300 TS 152707 NH101700 SH101600 WF102825 WS100000 ss Description Size Qty IO aciem iE be ate Bau RS en ee 2 TADOINO SOL OW EE MAX SR ares 8 Beien ele ep 1 Pan Head Screw w flange MONTZ 6 KOY oaa ICO TUE len 1 DISC EE EE 1 Pan Head SCI Wa laa MOZO anita 4 Sanding IB Y PEO PROPER PEE O O a 1 Disc Abrasive local purchase EE 1 EE 17155 0 SE 2 Table Brack aaa 1 A inte a ISI e Ries E RE ELA 1 A SU EE A PUR TREE I Hen 1 SOL SCIEN aint toe Urea eed le Ville 1 JA Ioue s mes A ra 1 il O 1 Hex Gap Ce EE ME s 1 Fat Washer orione Erp VE 1 LOCK Wash EE A E
6. backing from the abrasive and carefully insert it between disc and table align and press into place 13 Figure 15 Belt Tensioning Handle Figure 16 Rotate disc a half turn and press other half of abrasive into place Make sure to remove any entrapped air by pressing all parts of the abrasive against the disc Abrasive Belt 1 2 9 4 Disconnect machine from power source Raise the belt arm to vertical position Loosen lock screw and open left side panel Most brands of replacement abrasives are directional and must be installed in the proper direction Directional belts are so indicated on the backing material by arrows The direction of the abrasive should match that of the arrow on the platen assembly Figure 17 NOTE Failure to comply with abrasive belt directional instructions may result in premature belt breakage Once the belt direction has been determined pull the belt tensioning handle toward you with one hand while using the other hand to slide the belt onto both drums and over the platen pad See Figure 17 Center the belt on the platen and release the belt tensioning handle Before operating the belt should be tracked See Belt Tracking Adjustment Workstop Assembly When the sanding belt is to be used in the horizontal position the table may be used as a fence or the table may be removed and the workstop assembly installed Refer to Figure 18 1 Remove table and tru
7. cover failures due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair alterations or lack of maintenance Warranty Limitations Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty Please contact Technical Service at 1 800 274 6846 for further clarification How to Get Technical Support Please contact Technical Service by calling 1 800 274 6846 Please note that you will be asked to provide proof of initial purchase when calling If a product requires further inspection the Technical Service representative will explain and assist with any additional action needed JET Wilton and Powermatic have Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET Wilton or Powermatic website More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic website How State Law Applies This warranty gives you specific legal rights subject to applicable state law Limitations on This Warranty JET WILTON AND POWERMATIC LIMIT ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OF MERCHANTAB
8. 15 volts is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure 2 A temporary adapter which looks like the adapter illustrated in Figure 3 may be used to connect this plug to a two pole receptacle as shown in Figure 3 if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in Figure 3 It is recommended that the JSG 6DC Belt Disc Sander when operated at 115 volt be connected to a grounded and dedicated minimum 30 amp circuit with a 30 amp circuit breaker or time delay fuse Local codes take precedence over recommendations ADAPTER GROUNDING EAR SECURED E WITH SCREW S GROUNDING 115 volt Grounded Outlet enn Three Prong Plug Figure 2 Figure 3 230 Volt Operation If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 his sander is supplied with four motor leads that are connected for 115V operation as shown in Figure 4 Remove the switch box and reconnect these four motor leads for 230V operation as shown in Figure 5 Re install the switch box 3 The 115V attachment plug shown in Figure
9. 598 See Figure 9 1 Stand 1 Owner s Manual not shown 1 Hardware Bag containing 4 8 4 4 Note Hex Cap Screws M10 x 80 Flat Washers M10 Lock Washers M10 Hex Nuts M10 The closed stand hardware bag contains the same fasteners as the sander hardware bag and will not be needed if you purchased sander and stand together Contents of Open Stand Carton Optional Accessory p n 708566 See Figure 10 aa RAR DP A 40 40 40 40 Top Legs Long Cross Braces Short Cross Braces Owner s Manual not shown Hardware Bag containing Carriage Bolts M8x16 Lock Washers M8 Flat Washers M8 Hex Nuts M8 Figure 9 Optional Accessory PNROEPTAUN EAE DOH 90000000 0000000000 OO 96002000 0000000000 0000000000 0000000000 0000000000 0000000000 BOO CLOCE CC LEN Le Figure 10 Optional Accessory 11 Assembly Tools required for assembly 4mm Hex Key 6mm Hex Key provided 13mm open end wrench 2 11 16 wrenches or sockets AWARNING Machine is heavy Use caution when lifting out of the shipping carton and moving to a final location Stand or bench must be stable enough to support heavy weight 1 Use a hoist with straps to remove the Sander from the carton Prevent straps from contacting any levers or switches while lifting Carefully position the machine on a workbench or one of the optional JET stands Consult the assembly instructions tha
10. 6 supplied with the sander must be replaced with a UL CSA listed plug suitable for 230V operation shown in Figure 7 Contact your local authorized JET service center or qualified electrician for proper procedures to install the plug The sander must comply with all local and national codes after the 230 volt plug is installed 4 The band saw with a 230 volt plug should only be connected to an outlet having the same configuration see Figure 7 No adapter is available or should be used with the 230 volt plug Important In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle It is recommended that the JSG 6DC Belt Disc Sander when operated at 230 volt be connected to a grounded and dedicated minimum 15 amp circuit with a 15 amp circuit breaker or time delay fuse Local codes take precedence over recommendations 115 Volt 230 Volt 2 4 Gray Yellow Figure 4 Figure 5 230 Volt Plug Grounding Prong i Grounded Outlet Figure 6 Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Use the chart in Figure 7 as a general guide in choosing the correct size extension cord for the Sander If in doubt use the next heavier gauge The smal
11. ILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET WILTON AND POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU JET Wilton and Powermatic sell through distributors only The specifications listed in JET Wilton and Powermatic printed materials and on official JET Wilton and Powermatic branded websites are given as general information and are not binding JET Wilton and Powermatic reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by JPW Industries Inc Product Listing with Warranty Period 90 Days Parts Consumable items Light Duty Air Tools 1 Year Motors Machine Accessories Heavy Duty Air Tools Pro Duty Air Tools 2 Year Metalworking Machinery Electric Hoists Electric Hoist Accessories 5 Year Woodworking Machinery Limited Lifetime Wilton branded products JET Parallel clamps VOLT Series Electric Hoists Manual Hoists Manual Hoist
12. This pdf document is bookmarked Operating Instructions and Parts Manual Combination Belt Disc Sander Model JSG 6DC with optional open stand with optional closed stand lt p NRTL C LR108026 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 708598 Ph 800 274 6848 Revision G1 01 2014 www jettools com Copyright 2014 JET Warranty and Service JET Wilton and Powermatic warrants every product they sell against manufacturers defects If one of our tools needs service or repair please contact Technical Service by calling 1 800 274 6846 8AM to 5PM CST Monday through Friday Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET Wilton or Powermatic branded websites e JET Wilton and Powermatic products carry a limited warranty which varies in duration based upon the product See chart below e Accessories carry a limited warranty of one year from the date of receipt e Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable amount of use and are covered by a 90 day limited warranty against manufacturer s defects Who is Covered This warranty covers only the initial purchaser of the product from the date of delivery What is Covered This warranty covers any defects in workmanship or materials subject to the limitations stated below This warranty does not
13. ay result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious or even fatal injury SAVE THESE INSTRUCTIONS 5 Introduction This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JSG 6DC Belt Disc Sander This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual lf there are any questions or comments please contact either your local supplier or JET JET can also be reached at our web site www jettools com Specifications Model Number ci ca JSG 6DC Stock Numbers SANAE EON Aaa am eee LG Genie ane nn 708599 Sander with optional elosed stand nn id RE Sn Rete nt Mines te ee 708598K Sander with optional open stand iii 708599K Belt Section Sanding Bell TE RU EE 48 x6 Bel ale TI dsd raised 20 to 45 NE ANDA A Unete Qut etu A e M OD deu tels 14 3 4 x 7 1 2 Kl 1 6 140707 ign M 3 4 x 3 8 A AS A AT IA TA AAA a AVA A A 2500 Belt Table Positive SIONS Adeg a 45 and 90 Disc Section DISC DIM Mos 12 AMOO IZ N naci 3 4 AR o T Em 25 to 45 Disc Tal ERA taco EE 16 1 2 x9 ICAC O 3 4 x 3 8 ISO Spec TREE E ETE PL 1725 Disc Table Positiv
14. chine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete Make sure the sander is firmly secured to the stand or bench before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting 4 AN Warnings 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Cluttered areas and benches invite accidents Keep the area around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the sanding belt disc or other moving parts Do not overreach or use excessive force to perform any machine operation
15. cord 9 come up to speed Contact a qualified electrician SE A Adjust stand so that it rests evenly on the floor Sander vibrates Bearing fatigue Have bearings replaced by a qualified excessively service technician Motor problem Have motor inspected by a qualified technician Abrasive belt keeps Belt running in wrong direction Arrows on abrasive belt and machine tearing should be pointing same direction Table not square to abrasive belt SR ie 2 to adjust table to Sanded edge not abrasive belt quals Use a square to adjust table s miter Miter slot not parallel to abrasive belt slot parallel to abrasive belt Work held still Keep workpiece moving Use coarser grit for stock removal and Sanding marks on Wrong grit sanding belt fine grit for finish sanding wood Feed pressure too great Never force work into sanding platen Sanding against the grain Sand with the grain Optional Accessories 708566 JSG 6SA Open Stand 708598 JSG 6DC CS Closed Stand Dust Collectors and Accessories see your JET distributor Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 19 JSG 6DC Belt Disc Sander Asse
16. distance N oS The distances should be equal to ensure that the miter gauge travels parallel to the belt 5 If the table is not parallel loosen the screws below the table A Figure 21 with a 13mm wrench and nudge the table until parallel Re tighten screws Note Always maintain a gap of approximately 1 16 between the table edge and the abrasive belt Once the table is square and parallel to the belt verify the stops as follows Figure 21 15 Adjust 90 Stop 6 With the table locked at 90 loosen the hex nut on the 90 stop and adjust the set screw to seat against the stop block See Figure 19 Re tighten hex nut to secure the setting 7 f angle indicator adjustment is necessary loosen the screw and shift the pointer to zero and re tighten the screw Adjust 45 Stop 8 Flip the stop block out of the way and tilt the table down to 45 Verify the setting of the 45 angle stop Figure 19 Use the same procedure as above but with a 45 measuring device on the table Correct the stop as needed Belt Arm Orientation Loosen the belt arm lock screw see Figure 13 to tilt the belt arm to vertical or horizontal position The belt arm can also be secured at any angle between Always tighten the screw before operating Note Belt tracking may require re adjustment if the belt assembly is moved from vertical to horizontal or back again Limit Screw Adjustment This set screw Figure 22 limi
17. e Stops de nuria aii 45 and 90 K a ele d Diameter IN PL T Te 4 Dust Collection Recommended Minimum Capacity CFM RL 450 O ON TEFC Induction Capacitor Stant 1 1 2HP 1PH 115 230V pre wired 115V 12 8 6 2A 60Hz Overall Dimensions with Belt Arm Horizontal L x W x H in ii 35 x 22 x 18 With Belt Arm Vertical i MV XFN dei 35 x 22 x 34 1 2 FOOD IA MA ster rcr TIE 18 1 2 x 15 Approximate Weight Net Shipping Ibs sise 215 229 Accessory Stands Approximate Weight of Open Stand Net Shipping lIbs sees 25 28 Approximate Weight of Closed Stand Net Shipping Ibs LR 55 61 The above specifications were current at the time this manual was published but because of our policy of continuous improvement JET reserves the right to change specifications at any time and without prior notice without incurring obligations On Off Switch Padlock The Sander is equipped with a push button switch that will accept a safety padlock not included To safeguard your machine from unauthorized operation and accidental starting by young children the use of a padlock is highly recommended To lock out the switch 1 Open the padlock See Figure 1 2 Insert through holes in the start button 3 Close the padlock 4 Secure the key in a safe place Figure 1 Grounding Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine m
18. is dusty Before operating this sander remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the ma
19. ler the gauge number the heavier the cord Recommended Minimum Gauge AWG of Extension Cords AWG Ampere Rating ESA a P 49 AS p RE e 601010 18 J 16 J 14 12 10012 J 16 16 14 J 12 Figure 7 Unpacking Open shipping carton s and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Sander is assembled and running properly Compare the contents of your carton s with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of Main Carton See Figure 8 Belt Disc Sander A Belt Sanding Table B Disc Sanding Table C Miter Gauge Assembly D Workstop Assembly E Lock Knobs F Belt Tensioning Handle w Nut G Table Lock Handle H 12 inch Abrasive Disc 1 6 x 48 inch Abrasive Belt J Operator s Manual not shown Warranty Card not shown Hardware Bag K containing 1 Hex Key 6mm Hex Cap Screws M10 x 80 Flat Washers M10 Lock Washers M10 Hex Nuts M10 i sch nm b NN sch sch A A P 10 na 753 Ki 0000 Es RS 0066 0000 F ail Figure 8 oooo Contents of Closed Stand Carton Optional Accessory p n 708
20. mbly 20 Parts List for JSG 6DC Belt Disc Sander Assembly Index No Part No Description Size Qty A 612001W E 1 Ph 612002W BAS EE 1 SF069300 Pan Head Screw w flange Mops 6 a O T 612003W PROM rile ERA E EE 1 AA SF069300 Pan Head Screw w flange A Up 4 S Na AS 612004W DOS sca ecce o att 2 TA 612005 A LEES T EE 2 Bises SF069300 Pan Head Screw w flange A A 8 GE 612006W EDGE OO GU M m ut itunes Mo I PR 1 Lio PR MA150001W A A aa 1 A 2218101 iia COMUMUG ao WING aaa M 9915005 cic OA a e e sat e ota ro usure 500MFD 125VAC 1 Ee 991050 EE RUN GADAGNO EEN 50MFD 2D0NAL 1 Mes CC324101 o c rect 1 AAA 150508 Strain Relef EE 1 AA 998623 E dile PAPA En A O am m t 1 A SF059100 Pan Head Screw w flange ID ee 2 EE 612007 sis A 1 AA 994509 iaa we M ER 1 AA ST040400 Tapping Screw Jun ez EE 2 ee 612008 o NOE EAE ELE ur HD RS EE PUE 1 192552 SF059100 Pan Head Screw w flange Vera RE 2 210 RET EN SR080700 Hex Socket Cap Screw leegen 4 2 lauren 612009W
21. n YES ee A 1 BE e Ee EE 1 EI RR MIO ane eege 1 Hex Socket Cap Screw MSX2 Os easiest anse 1 LOCK ASIC EE Miradas 1 LOCK WV ASIC rare Greta MIO nn em ne ane cute 4 Uo RM MA dE DEE 2 nn e nds ce tres MOS Diada 2 Items included in AH612J1 Hardware Kit 23 Closed Stand Assembly Optional Index No Part No Description Size Qty E 708598 Closed Stand Assembly Complete AT loss AB612062 Closed SAN A LEE 1 PE ces TS 00601 11 Hex Gap SOL e Wise cu e ue pc A PUMA BIO E KEE 4 EE TS 1550071 Flat Washer tata M10 x20 9 eer 150105 AA WAGE ens ene ee 4 dos TS 0640091 NVOC LOCK EE EE 5 EE AA LOD O 2 sis 19 1923031 ses SELO CLOW ee MG X 10 do epi 2 O indios 0120069 An A E EE 1 One kauka PS042400 A TARTU 4 X 24 MM 1 TO onset 150106 iaa SPANO IP E PO E M cere ATU GAN nese rer ene 1 1 notas 150104 a DE 1 M sue 145002 siltide ikkes A EMI DU UE 1 o AAA Bo c Rte dd Aus nn 1 D enc c ase cties 150527 ios Se PE A In O EES KANE 2 Hardware used to attach the Sander to the Closed Stand EE AH61241 Hardware Bag contains the items below 7 de TS 229801 Hex Cap Screw not sbown M10 x 1 5 x DD 4 a TS 1550071 Flat Washer not shown M10 8 T IS I551071 2 LOCK Washer Not Show ni
22. nnion assembly by removing the table lock handle and washer Slide workstop bracket onto stud and fasten with the washer and lock handle Adjust workstop to clear belt before starting machine 14 Direction Arrow Workstop Dust Collection It is strongly recommended that a dust collection system not included be connected to the sander Mount a 4 inch hose to the sander s dust port and secure with a hose clamp Note Dryer vent hose is not suitable for such use The dust collector should have sufficient capacity for this size machine a minimum rating of 450 CFM cubic feet per minute is recommended A variety of JET dust collectors is available see our website at www jettools com Adjustments Tools required for adjustments amm hex key 6mm hex key provided 10mm wrench 13mm wrench Combination and or machinist s square 45 Stop Cross point Screwdriver A d Figure 1 Belt Table Adjustment 1 Disconnect machine from the power source 2 Place a square on the table and up against the platen or abrasive belt as shown in Figure 19 3 Loosen the table lock handle and move the table until the square sits flush to both surfaces at 90 Tighten the lock handle 4 Place a combination square in the miter gauge slot and check the distance from the slot to the face of the platen See Figure 20 es Slide the square along the slot to the other Figure 20 side of the platen and check the
23. oosen lock nut on the 90 stop Figure 23 with a 10mm wrench Turn the set screw down 3mm hex key to contact the table Re tighten lock nut Adjust 45 Stop 6 To adjust the 45 stop pivot the 90 stop block out of the way and tilt the table down against the 45 stop screw Figure 25 Check the angle with a 45 measuring device on the table and against the disc 7 f adjustment is necessary loosen the hex nut turn the stop screw as needed and re tighten the hex nut to secure the setting Adjust Rear Stop The rear stop Figure 26 is used when tilting the disc table upward It can be set to limit the table tilt to about minus 15 To tilt the table to the full minus 25 remove the rear stop screw and nut Miter Gauge Refer to Figure 27 Check the zero setting of the miter gauge Note Make sure the miter slot is parallel to the disc surface 1 Place the miter gauge into the disc table slot and loosen the miter gauge knob 2 Place a square against miter gauge and disc so that it sits flush against both surfaces 3 Tighten the knob and check the zero setting If necessary adjust the pointer to the zero mark Figure 26 Square Pointer Knob Figure 27 17 Belt Tracking Adjustment The belt should run at the center of the belt arm without veering to the left or right Check this as follows 1 Disconnect machine from the power source 2 Rotate the belt by hand and observe how it t
24. or similar solvent Allow to dry 4 See Installing Abrasives for instructions on installing the new abrasive disc Figure 28 Maintenance AWARNING Before doing maintenance on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serious injury Wipe the machine down after each use Keep exposed metal surfaces clean and rust free A light coat of paste wax applied to the tables will help protect the surfaces Make periodic inspections of the sander checking fastener tightness abrasive wear tracking accuracy etc Listen for any unusual motor noises or vibrations that might indicate bearing fatigue Note All rotating parts run on sealed ball bearings and do not require lubrication If you will not be using the machine for an extended period remove the abrasive belt this will prevent it from stretching and will prolong its life If the power cord is worn cut or damaged in any way have it replaced immediately Troubleshooting Sander unplugged from wall or Replace fuse or reset circuit breaker Sander will not start Fuse blown or circuit breaker tripped Verify that supply circuit is appropriate for amperage rating on motor plate Cord damaged Replace cord otarting capacitor bad Replace starting capacitor Replace with adeguate size and Sanding belt does not Extension cord too light or too long bios
25. racks The belt should run centered on the belt wheels 3 If the belt has a tendency to track left or right of center loosen locking nuts A Figure 28 4 Turn the front screw B Figure 28 while turning the belt by hand and observe belt tracking Once the belt starts to move in the desired direction stop and turn the rear screw C in the same manner NOTE These adjustments are sensitive and should be done in small increments 5 Grasp the tensioning adjustment handle D and start the machine Be ready to pull down on the tension adjustment handle should the belt want to run off the belt wheel 6 Fine adjustment of the tracking may be necessary When the tracking has stabilized slowly release the belt tensioning arm and let the machine run for two minutes 7 Tighten lock nuts A adjustments are satisfactory when tracking Belt Replacement 1 Disconnect machine from the power source 2 Remove the lock knob and open the left side panel 3 Helease belt tension using the handle D Figure 28 and slide belt off the wheels 4 Refer to Installing Abrasives section for instructions on installing the new belt Abrasive Disc Replacement 1 Disconnect machine from the power source 2 Slowly work the tip of a knife under the abrasive disc and work it around the circumference of the disc until abrasive can be removed by hand 3 Clean the aluminum disc of any residual adhesive using mineral spirits
26. spei ni t 1 Do ti SR080700 Hex Socket Cap Screw MEXXI tia 1 EE NH061000 Klee A aula ees 1 24 scu SS060600 Set SCl eW cct e a diei EH died MODO unciae oo 1 eds 610010 ee 5410 8421 87 91 m 1 PO PS054500 SINGING E 5x45 MM Seege eege 1 P caer 612011 cites A tota A iE ee uS 1 SE VS020500 FLING A A ceto eta ue ER 3 See KDO50560 il m 5X5 X60 IMM aa ann 1 Units O20 12e DVE Sl 1 en E et A TTE 1 lisa 612013 EE EE 1 AA NH243600 NU ie n M24 o tete 1 C O us 612014 ECCeniric Shaft Bracket missien aea e A hr b MUR LUE 1 OA igavat 612015 narnia A A AA 3 as SH109400 Hex Socket Cap Screw MT OXAG di 6 isis 0120 Dosis A IS UE A OKAS EA SA KS M ue de 2 iaa 61201 AA Ad justing OCW ee Ae EE 2 OO re SRO69200 Hex Socket Cap Gcrew MOXS c sue 1 ee CS Beete EE 1 A EE RS200000 Retaining Ring Den tn ta 1 Ass 6120 19 nu SO 8 A A0 Me 3 1 ee 612020 ege ECC OA E e e EEN 1 d 3 sonas 012021 Hei ES rad ti ti 1 44 SM0606400 Countersunk Head Bolt O A ne 1 AD RE 612022 ans a Morec E 1 AG BB 6202LLU Ball Bearing tercari t
27. ssan M S O ltd m TS 1540077 Hex Nut not shown M10 X 1 5 4 24 Open Stand Assembly Optional Parts List for Open Stand Assembly Optional Index No Part No 5C089400 WF081818 WS080000 NH081300 Description Size Qty Open Stand Assembly Compleie cecccccecceeeeeeeessseeeeseseeeeeeeseeeeeees 1 Stand TOPADO m ae an ee da cond 1 Stand TOP WHITE sn nes sd 1 Sand eG DIU aitas ERE TER 4 Stand L WII sn era manne 4 Garage Bol oic eee e mate WS Ao is 40 Flat Washer sisi sil le O PUDOR 40 LOCK VVT Mecano iaa 40 PIO NU it ee MO aida 40 Gross Brace Short DIUC ici nat not 2 Cross Brace short white esses 2 Cross Brace long blue cessere nnne 2 Gross Brace long WhIEe EE 2 Hardware Bag includes items marked wh 1 25 Electrical Connections 230V 115V Start Capacitor Running Capacitor Start Capacitor Running Capacitor 300MFD 125Vac J0MFD 250Vac J00MF D 125Vac JOMFD 250Vac 14209 SOLO a409 HOLON HOLIAS HILIMS AHIA INNOAD NAAAI JAIA INNOAD NATAD 4209 ATddNS AHMOd 1409 ATddNS JHMOd ap ap 26 21 J E T 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com
28. t accompanied the stand Bolt the unit firmly to secure it in position Figure 11 shows it being bolted to the optional closed stand Use the four M10x80 hex cap screws with M10 lock washers flat washers and hex nuts Tighten hex nut while holding the screw head stationary using two 11 16 wrenches Remove lifting straps Exposed metal surfaces have been factory coated with a protectant Remove this using a soft cloth and a solvent or cleaner degreaser Note Keep solvents away from painted surfaces and plastic parts and do not use an abrasive pad as it may scratch the polished metal surfaces AWARNING Machine should be dis connected from power during all assembly procedures Disc Table 1 Remove the left and right trunnion brackets A Figure12 from the trunnion holder B Make sure the stop block shown in Figure 23 is flipped out of the way Place the disc table on top of the trunnion assemblies and position each trunnion bracket A so that it slips onto the threaded stud and two pins of the trunnion holder B while engaging the lip of the table trunnion A D P lt L Washer Hex Nut Figure 11 closed stand optional Gamm 13 Note The trunnion brackets are not identical make sure the bracket with the raised indicator line is installed on the left side of the table Install a lock knob D on each threaded stud and tighten to hold the table in position oee Adjustments sec
29. tion for further instruction on adjusting the disc table Belt Table 1 Loosen the sanding platen lock screw E Figure 13 with a 6mm hex wrench and tilt the belt arm to a vertical position Re tighten the lock screw Guide the belt table trunnion onto the stud as shown in Figure 14 The raised track on the trunnion must fit into the groove on the belt arm Place the remaining M10 flat washer onto the stud Figure 15 Thread the nut of the table lock handle Figure 15 onto the stud To do this quickly pull out on the handle while tightening the nut with a 4mm hex wrench When the nut is fully tightened onto the stud release the handle making sure it seats itself back onto the nut Note Ihe table lock handle can be repositioned at any time for convenience by pulling out on the handle rotating it to new position then releasing it Make sure it re seats itself on the nut Screw the belt tensioning handle Figure 16 into the threaded hole in the belt tracking assembly and tighten the hex nut against the shaft with a 13mm wrench oee Adjustments section for further instruction on adjusting the belt table Installing Abrasives Abrasive Disc Note You may wish to check the angle setting of the table before installing the abrasive disc See Disc Table Adjustment To install the abrasive disc 1 2 Disconnect machine from power source Make sure the aluminum disc is clean and dry Peel the
30. ts the rotation of the belt arm to vertical and horizontal positions and has been pre set If it should ever need re adjustment 1 Loosen lock nut on the set screw with a 10mm wrench 2 With a 3mm hex key turn set screw all the way in until it bottoms out Back screw out three turns and re tighten lock nut while holding screw in place Disc Table Adjustment 1 Disconnect machine from power source 2 Place a square on the table and against the disc See Figure 23 Loosen both lock knobs move the table until the square sits flush to both surfaces at 90 and re tighten both knobs Note You may need to pivot the stop block out of the way 3 Place a combination square in the miter gauge slot and check the distance from the slot to face of the disc See Figure 24 Slide the square along the slot to the other side of the disc and check the distance The distances should be equal to ensure that the miter gauge travels parallel to the disc 16 Belt Arm Limit Screw Bp m Figure 22 90 Stop O Stop BI Figure 2 4 If table is not parallel loosen the four screws holding the table to the trunnions B Figure 25 with a 12mm wrench and nudge the table until parallel Re tighten screws Note Always maintain a gap of approximately 1 16 between the table edge and the abrasive disc Once the table is square and parallel to the disc verify the stops as follows Adjust 90 Stop 5 L
31. ust be properly grounded to help prevent electrical shock and possible fatal injury In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is wired to run at 115 volt operation This sander when wired for 1
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