WEN 6502 Use and Care Manual
Contents
1. Model 6502 bit ly wenvideo NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at Q 800 232 1195 F 8AM 5PM CST A techsupport wenproducts com Lea WENPRODUCTS COM TABLE OF CONTENTS Teee ats 3 546 4600 8 506656 6e ne eeee eee eee seas 2 CGencral Sale RUGS essei catenin oust inne eonwadaoees 3 Specific Safety Rules For Belt Disc Sander 0e00 4 Electaical Information rsrsr o oo 4 05 orenk Gee 4 9 ee ee eee as 6 Know Your Belt Dise Sander 61 0010 s0eeue dn see 4neuwe eee 7 Assay and Aduke 242544800 0s daec saws seeceaoed 8 E amp rien bose eee eewnsee tenc ode ewe cease esas 12 WOENE ATCC EE EE over E EE E sere ei ons 0s8 Seee 14 TEOUPICSUOOUNS 5nd con ea daie wae 2a ae Ges ore oar e 5 Se wie sus 15 Exploded View and Parts List 24 34 s000a 00d69 694406008088 17 NV AAG oo 3s oa oa ec EEEE ee oaue ee wees 19 TECHNICAL DATA Model Number 6502 Motor 120 V 60 Hz 4 3 A 1 2 HP Speed 3600 RPM no load Disc Diameter 6 Belt Size 4 x 367 Belt Speed 1900 SFM Belt Bed Tilt 0 to 90 Belt Grit A80 Dust Port Size 2 1 4 Net Weight Al lb GENERAL SAFETY RULES Safety 1s a combination of common sense staying alert and knowing how your item works SAVE THESE SAFETY INSTRUCTIONS WARNING To avoid mistakes and serious injury do not plug in your tool until the following steps have been read and understood 1 READ and become famil2. SURFACE TABLE LOCK INDEX PIN KNOB TABLE SUPPORT ASSEMBLY AND ADJUSTMENTS MOUNTING THE WORK SUPPORT 1 Align the Work Support with the hole 2 Install a Lock Washer and a Flat Washer on the Hex Screw 3 Insert the Hex Screw into the Work Support hole Tighten 4 Adjust the Work Support height to avoid contact with the sanding belt MOUNTING THE SANDER TO WORKBENCH WARNING If during operation there is any tendency for the sander to tip over slide or walk on the support Lock Washer Flat Washer Hex Screw ae Support j n5 WRENCH ing surface the sander should be properly mounted to a workbench or stand 1 Position the sander on the workbench where you expect intend to use it 2 Mark the workbench through the mounting holes located in the sander base Drill holes in the workbench at the marks 3 Using long bolts washers locking washers and nuts as shown not supplied secure the sander to the workbench Note All bolts should be inserted from the top Washers and hex nuts should be fastened from the underside of the work bench INSTALL THE SANDING BELT 1 Loosen the bed locking screw with the hex key Raise the sanding bed about 45 tighten the bed locking screw 2 Pull the tension lever releasing the tension 3 Locate the directional arrow on the smooth side of the sanding belt 4 Place the sanding belt over the drums with the direc tional arrow pointing towards the d
3. is equipped with a 2 1 4 dust chute that can be easily connected to a dust collection system It is strongly recommended that users employ a dust collection system when using this belt amp disc sander Use of a mask or respirator is still recommended even when a dust collection system 1s 1n use INSTALL A NEW SANDING DISC 1 Remove the two screws from the sanding disc guard and remove the guard 2 Remove the used sanding disc 3 Wipe the sanding disc plate clean 4 Peel the backing from the new sanding disc align the disc with the plate and press the sanding disc firmly on to the plate 5 Reinstall the disc guard and tighten the screws ASSEMBLY AND ADJUSTMENTS SQUARE THE TABLE To ensure accurate end sanding the work tables must be square to the sanding surfaces prior to using the tables for disc sanding 1 Adjust the table to be 90 with the sanding surface 2 Using a combination square 1 place one end on the table with the ruler end against the sanding surface 3 Check that the table 1s 90 to the sanding surface 3 If the table 1s not 90 to the sanding surface loosen the han dle 4 adjust the table tighten the handle and recheck with the square SQUARE THE WORK SUPPORT The work support 2 must be square to the sanding belt when using the belt sander in a horizontal position To keep the work piece from being carried along the belt 1 Make sure the sanding belt is tight also check that
4. of Purchase THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES DRILL BITS ROUTER BITS JIGSAW BLADES SANDING BELTS GRINDING WHEELS AND OTHER RELATED ITEMS ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE U S SOME CANADIAN PROVINCES DO NOT AL LOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITA TION MAY NOT APPLY TO YOU IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAM AGES INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS ARISING FROM THE SALE OR USE OF THIS PRODUCT SOME STATES IN THE U S AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CON SEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U S PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS BENCH POW ER TOOLS OUTDOOR POWER EQUIPMENT AND PNEUMATIC TOOLS SOLD WITHIN THE UNITED STATES OF AMERICA CANADA AND THE COMMONWEALTH OF PUERTO RICO FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES CONTACT THE WEN CUSTOMER SUP PORT LINE 19
5. 90228 058 Screw M5Sxl6 _ 69 90228 059 Special Locked Washer 86 90228 076 Belt Paper 80 89 6502 089 TensionRod 90 6502 090 Pin Roll 5x8 _ 96 6502 096 Ground Connection Lug LIMITED TWO YEAR WARRANTY WEN Products 1s committed to building tools that are dependable for years Our warranties are consistent with this commitment and our dedication to quality LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES LLC Seller warrants to the original purchaser only that all WEN con sumer power tools will be free from defects in material or workmanship for a period of two 2 years from date of purchase Ninety days for all WEN products if the tool is used for professional use SELLER S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or workmanship and which have not been misused care lessly handled or misrepaired by persons other than Seller or Authorized Service Center To make a claim under this Limited Warranty you must return the complete power tool product transportation prepaid to Great Lakes Technologies LLC 1675 Holmes Road Elgin IL 60123 with a copy of the original receipt which is legible and clearly defines Date of Purchase including month and year and Place
6. against the idler drum moving the work evenly back and forth across the drum Note Use extra caution when sanding very thin pieces and apply only enough pressure to allow the sanding belt to remove the mate rial OPERATION END SANDING AND OUTSIDE CURVE SANDING WITH THE DISC Use for sanding the ends of small and narrow workpieces and outside curved edges Always work on the left side of the disc downward rotation side holding the workpiece firmly with light pressure against the sanding disc CAUTION To avoid personal injury and or damage to the workpiece become familiar with the rotation of the belt and disc sanding surfaces The belt sander rotates counterclockwise or downward toward the table or backstop The disc sander rotates counterclock wise downward toward the table on the left side of the disc and upward from the table on the right side of the disc Always use the left side of the disc using the right side of the disc will cause the workpiece to fly up or kickback and could result in injury Review this instruction manual for correct operation adjustments and basic sanding operations BELT SANDER HORIZONTAL AND VERTICAL SANDING Your belt amp disc sander can sand vertically as well as horizontally Depending on the operator s needs and the workpiece the work support can be used with either the horizontal or vertical position To change from one position to the other 1 Locate the 15 64 6 mm h
7. ch 1s in the OFF position before plugging in the power cord 12 REMOVE ADJUSTMENT TOOLS Always make sure all adjustment tools are removed from the saw before turning it on 13 NEVER LEAVE A RUNNING TOOL UNATTENDED Turn the power switch to OFF Do not leave the tool until it has come to a complete stop GENERAL SAFETY RULES 14 NEVER STAND ON A TOOL Serious injury could result if the tool tips or 1s accidentally hit DO NOT store anything above or near the tool 15 DO NOT OVERREACH Keep proper footing and balance at all times Wear oil resistant rubber soled foot wear Keep the floor clear of oil scrap and other debris 16 MAINTAIN TOOLS PROPERLY ALWAYS keep tools clean and in good working order Follow instruc tions for lubricating and changing accessories 17 CHECK FOR DAMAGED PARTS Check for alignment of moving parts jamming breakage improper mounting or any other conditions that may affect the tool s operation Any part that is damaged should be properly repaired or replaced before use 18 MAKE THE WORKSHOP CHILDPROOF Use padlocks and master switches and ALWAYS remove start er keys 19 DO NOT operate the tool 1f you are under the influence of drugs alcohol or medication that may affect your ability to properly use the tool 20 USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI 2787 1 Normal safety glasses only have impact resistant lenses and are not designed for safety Wear a fac
8. e heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to be used according to cord length and nameplate ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord Make sure your extension cord 1s properly wired and in good condition Always replace a damaged exten sion cord or have it repaired by a qualified person before using it REQUIRED GAUGE FOR EXTENSION CORDS ee 100 fi 150 fk Protect your extension cords from sharp objects excessive heat and damp wet areas Use a separate electrical circuit for your tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the power line make sure the switch 1s in the OFF position and the electric current 1s rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor WARNING This tool must be grounded while in use to protect the operator from electric shock KNOW YOUR BELT DISC SANDER Drive Drum Belt Sanding Area Sanding Belt racking Control Knob Base Bolt down Area Disc Sanding Area able Angle Adjustment Sanding Disc On off switch nobs ASSEMBLY AND ADJUSTMENTS UNPACKING WARNING To avoid injury from accidental startups turn switch OFF and remove th
9. e or dust mask when working in a dusty environ ment Use ear protection such as plugs or muffs during extended periods of operation SPECIFIC RULES FOR THE BELT SANDER WARNING Do not operate this tool until it is completely assembled and installed according to the instructions 1 This sander is designed to sand wood or wood like products only Sanding or grinding other materials could result in fire injury or damage to the workpiece 2 Use the sander on horizontal surfaces only Operating the sander when mounted on non horizontal surfaces may result in motor damage or injury 3 Fasten the sander securely to a bench top or supporting surface in order to stop it from tipping over or moving when 1n use 4 Make sure the sanding belt is installed in the correct direction See directional arrow on back of belt 5 Always have the tracking adjusted properly so the belt does not run off the pulleys 6 Do not use sanding belts or discs that are damaged torn or loose Use only correct size sanding belt and disc 7 Always hold the workpiece firmly when sanding Keep hands away from sanding belt or disc Sand only one workpiece at a time SPECIFIC RULES FOR THE BELT DISC SANDER 8 Always hold the workpiece firmly on the table when using the disc sander and when using the belt sander 9 Always sand on the downward side of the sanding disc when using the disc sander Sanding on the upward side of the disc can cause the workpiece to fly ou
10. e plug from the power source outlet before making any adjustments Carefully unpack the belt disc sander and all its parts and compare against the list below Do not discard the carton or any packaging until the belt disc sander 1s completely assembled INCLUDES Fig 1 Adjustment knob 1 Socket Head Screws 2 2 Miter Gauge 1 3 Washers 2 4 Work Support 1 5 Hex Key 15 64 1 6 Worktable 1 7 Adjustment Knob 1 ASSEMBLY AND ADJUSTMENTS ASSEMBLY INSTALLATION OF SANDING DISC AND GUARD 1 Peel backing away from sanding disc 2 Align perimeter of disc with plate and press disc firmly into position on plate leaving no loose edges 3 Position disc guard against lower 1 3 of disc align ing holes as shown And use a screwdriver to fasten the provided screws and washers securely PHILLIPS HEAD LOCKING WASHER SCREWS MOUNT THE DISC SANDER TABLE 1 With the table in a horizontal position line up and insert the pivot indexing pin with the pivot hole on the frame Hold in place 2 Insert the handle into the threaded hole and tighten 3 Adjust the table so that the edge is a maximum of 1 16 inch from the disc Holding the table in this position tighten the three bolts on the top of the table WARNING To avoid trapping the workpiece or fingers between the table and the sanding disc the table edge should be adjusted to a maximum of 1 16 inch from the sanding disc 1 6mm MAXIMUM SANDING
11. ex wrench 2 Loosen the bed locking hex socket screw by turning it counter clockwise 3 Manually move the work support station into the vertical or horizontal position as required 4 Retighten the bed locking hex socket screw by turning it clockwise using the 15 64 6 mm hex wrench Operational Note Sand long workpieces with the sanding belt n the vertical position by moving the work evenly across the sanding belt wan are on Py aig ial eh i i r bed locking hex socket screw rx vertically ee ta fii bb tte we Set ME 13 14 OPERATION MITER GAUGE DISC SANDER A miter gauge 1s supplied with your sander and can be used on the disc table The miter gauge head can be set anywhere up to 60 right or left by loosening the lock knob setting the miter gauge head to the desired angle and retightening the lock knob SANDING SMALL END GRAIN AND OTHER SMALL SURFACES USING MITER GAUGE Use of the miter gauge 1s recommended for sanding small end surfaces on the sanding disc Note Always move the workpiece across the sanding disc from the left side towards the right side and be sure to hold the workpiece down tightly onto the table surface MAINTENANCE WARNING For your own safety turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt disc sander Before using check to make sure parts are not damaged miss
12. hine slows when operating TROUBLESHOOTING PROBLEM CAUSE SOLUTION 1 Incorrect motor mounting 2 Incorrect sanding belt tension 3 Weak or broken tension spring A Idler roller is too loose 5 Broken defective sanding accessories 1 Not supporting the workpiece against the stop 2 Attempting to sand unaided a work piece that 1s too small Sanding on the up side of the wheel 1 Feed rate too great 2 Use of undersized circuit or extension cord 1 Have motor mountings inspected by service technician 2 Adjust tension adjustment knob Follow belt tensioning tracking instructions in this manual 3 Have tension spring replaced by service techni clan 4 Have service technician adjust idler roller 5 Replace sanding belt disc 1 Use the platen backstop or mitre gauge to sup port the workpiece 2 Use another hand tool or jig to grasp or hold the workpiece Sand on right side of sanding disc as operator faces the disc 1 Reduce the rate at which the workpiece is fed into the working area of the tool 2 Ensure circuit wires or extension cords are proper gauge or eliminate use of extension cords EXPLODED VIEW AND PARTS LIST G 4 LEP gt a SE 18 EXPLODED VIEW AND PARTS LIST 90228 006 Dise Cover _ _ 8 90228 008 Screw M6xl6 9 90228 009 Lock Washer5 _ _ 60 90228 053 Work Rest Driving Roller Assembly 66 90228 056 Screw M5x10_ _ 68
13. iar with this entire instruction manual LEARN the tool s applications limitations and possible hazards 2 AVOID DANGEROUS CONDITIONS Do not use power tools in wet or damp areas or expose them to rain Keep work areas well lit 3 DO NOT use power tools in the presence of flammable liquids or gases 4 ALWAYS keep your work area clean uncluttered and well ht DO NOT work on floor surfaces that are slippery with sawdust or wax 5 KEEP BYSTANDERS AT A SAFE DISTANCE from the work area especially when the tool 1s operating NEVER allow children or pets near the tool 6 DO NOT FORCE THE TOOL to do a job for which it was not designed 7 DRESS FOR SAFETY Do not wear loose clothing gloves neckties or jewelry rings watches etc when operating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations WARNING Dust generated from certain materials can be hazardous to your health Always operate the tool in a well ventilated area and provide for proper dust removal Use dust collection systems whenever possible 9 ALWAYS remove the power cord plug from the electrical outlet when making adjustments changing parts cleaning or working on the tool 10 KEEP GUARDS IN PLACE AND IN WORKING ORDER 11 AVOID ACCIDENTAL START UPS Make sure the power swit
14. ing or worn Check for alignment of moving parts binding of moving parts Improper mounting or any other conditions that may affect the sander operation If any of these conditions exist do not use the sander until parts are replaced or the sander 1s properly repaired Fre quently blow or vacuum dust from all sanding parts and motor housing WARNING Any attempt to repair or replace electrical parts on this tool may be hazardous Repairs should be done by a qualified service technician LUBRICATION Ball bearings are grease packed at the factory and require no further lubrication Use a spray lubricant on all mov ing table parts to ensure smooth operation drive pulley fi H YY 3 Adjust the tension of the belt by putting a slotted screwdriver in the brac i 0 ing slot 4 Pushing up on the screwdriver will tighten the tension of the belt between the pulleys ADJUST THE DRIVE BELT 1 Remove the drive belt housing cover 1 2 Loosen the 3 screws 2 allowing the pulley to slip and the drive belt 3 to LA loosen The drive belt should be seated correctly in the motor pulley and the EPPS A Tighten all 3 screws 2 5 Test belt tension by squeezing both sides of the belt If properly adjusted the belt should give between 1 8 1 4 inch 38 6 mm Make sure that the belt teeth are properly seated in the pulley gears 6 Carefully reinstall the drive belt housing cover 1 Insert and tighten screw Note Excessi
15. quipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by a licensed electrician IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock The conduc tor with the green insulation with or without yellow stripes 1s the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal ELECTRICAL INFORMATION CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool 1s properly grounded USE ONLY THREF WIRE EXTENSION CORDS that have three pronged plugs and outlets that accept the tool s plug as shown in Fig A Repair or replace a damaged or worn cord immediately FIGURE A CAUTION In all cases make certain the outlet in question 1s prop erly grounded If you are not sure have a licensed electrician check the outlet WARNING This tool is for indoor use only Do not expose to rain or use in damp locations Guidelines for using extension cords Make sure your extension cord 1s in good condition When using an extension cord be sure to use on
16. t bent or folded 1 Use a finer grit sanding accessory 2 Sand with the grain of the wood 3 Reduce pressure on workpiece while sanding 4 Keep workpiece moving while sanding on the sanding accessory 1 Reduce pressure on workpiece while sanding 2 Use differents stock sanding accessories or ac cept that this will happen and plan on cleaning or replacing belts discs frequently 1 Use a coarser grit sanding accessory 2 Reduce sanding pressure on workpiece 3 Do not keep workpiece in one place for too long 1 Inspect cord or plug for damaged insulation and shorted wires 2 Inspect all connections on motor for loose or shorted terminals and or worn insulation 3 Install correct fuses or circuit breakers or switch tool to an appropriately sized circuit 1 Reduce load on motor pressure on object being sanded 2 Utilize an extension cord of appropriate gauge and length or plug tool directly into outlet 1 Inspect connections on motor for loose or shorted terminals or worn insulations 2 Correct low voltage conditions for example improper extension cord length and or gauge 3 Install CORRECT fuses or circuit breakers or plug tool into an appropriate circuit matched to an appropriate fuse or breaker 4 Reduce the load on the motor 15 16 Machine vibrates excessively Workpiece frequently gets pulled out of opera tor s hands Workpiece lifts up from the sanding disc table Mac
17. t of position resulting in injury 10 Always maintain a minimum clearance of 1 16 inch 1 6 mm or less between the table or backstop and the sanding belt or disc 11 Do not sand pieces of material that are too small to be safely supported 12 When sanding a large workpiece provide additional table height support 13 Do not sand with the workpiece unsupported Support the workpiece with the backstop or table The only ex ception is curved work performed on the outer sanding drum 14 Always remove scrap pieces and other objects from the table backstop or belt before turning the sander ON 15 Never perform layout assembly or set up work on the table while the sander is operating 16 Never use solvents to clean plastic parts Solvents could dissolve or otherwise damage the material Use only a soft damp cloth to clean plastic parts 17 Should any component of your sander be missing damaged or fail in any way shut off switch and remove plug from power supply outlet Replace the missing damaged or failed parts before resuming operation 18 Never pull the power cord out of the receptacle Keep cords away from heat oil and sharp edges 19 Have an electrician replace or repair damaged or worn cords immediately ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for an electric current and reduces the risk of electric shock This tool is e
18. the tension lever 1s fully tightened 2 Place the combination square 1 on the belt with the ruler against the work support 2 3 Adjust by loosening the work support locking screw 3 square the work support 4 Tighten the work support locking screw 3 11 12 OPERATION ON OFF SWITCH The keyed switch 1s intended to prevent unauthorized use of the sander WARNING Remove the safety key whenever the sander is not in use Place the key in a safe place and out of the reach of children 1 To turn sander ON insert the safety key 1 into the key slot 2 in the center of the switch 2 Push key firmly into the slot then push switch to the ON position to start the sander 3 To turn the sander OFF push switch to the OFF position 4 Remove the safety key when the sander has come to a complete stop by gently pulling it forward and out SURFACE SANDING ON SANDING BELT Hold the workpiece firmly with both hands Keep fingers away from sanding belt Keep the workpiece end against the backstop and move it slowly across the sanding belt Apply enough pressure to remove material excessive pressure will reduce sanding efficiency SANDING INSIDE CURVES When sanding inside curves on the belt sander always sand on the idler drum end of the work support station right side of the ma chine as shown in diagram Hold the workpiece firmly keeping fingers away from the sanding belt Keep the curve pressed firmly
19. ust chute 5 Center the belt correctly on both drums 6 Push the tension lever back to tighten the belt to the bed WASHERS HEX NUT Idler Drum Tension Lever Directional arrow 2 Pie oe Sanding Belt y FS Drive Drum Bed Locking Hex Socket 7 Loosen the bed locking screw lower the bed to a horizontal position Tighten the bed locking screw 99 10 ASSEMBLY AND ADJUSTMENTS SANDING BELT TRACKING ADJUSTMENT 1 Plug in the power cord TRACKING 2 Turn the switch ON and OFF to make sure the sanding belt 1s correctly centered and not sliding off the idler and drive roller drums a If the sanding belt moves toward the disc slightly turn the tracking knob counterclockwise b If the sanding belt moves away from the disc slightly turn the tracking knob clockwise 3 Turn the switch ON and OFF again readjust the tracking knob if necessary CHANGE SANDING BELT BED POSITION The sanding bed can be used in the horizontal or vertical positions or any angle in between To use in the vertical position do the following 1 Loosen the bed locking screw with hex key move the bed to the desired vertical position 2 Tighten the locking screw when at desired position DUST PORT OPERATION The dust port can be easily connected to a large diameter shop vacuum hose Sanding operations are inherently dusty To help minimize the amount of dust that escapes into the surrounding air this sander
20. ve tightness on the pulley belt will cause increased noise and motor overload Premature failure will occur 1f belt 1s too loose PROBLEM CAUSE SOLUTION Sanding grains easily rub off belt or discs Deep sand ing grooves or scars 1n workpiece Sanding surface clogs quickly Burns on workpiece Motor will not start fuses or circuit break ers tripping blowing Motor over heats Motor stalls resulting in blown fuses or tripped circuit TROUBLESHOOTING 1 Sanding belt disc has been stored in an incorect environment 2 Sanding belt disc has been damaged or folded 1 Sanding belt disc grit is too coarse for the desired finish 2 Workpiece sanded across the grain 3 Too much sanding force on workpiece 4 Workpiece held still against belt disc for too long 1 Too much pressure against belt disc 2 Sanding softwood 1 Use a sanding grit that 1s too fine 2 Using too much pressure 3 Work held still for too long 1 Short circuit in line cord or plug 2 Short circuit in motor or loose connec tons 3 Incorrect fuses or circuit breakers in power line 1 Motor overloaded 2 Extension cord too long with an insuf ficient gauge 1 Short circuit in motor or loose connec tions 2 Low voltage 3 Incorrect fuses or circuit breakers in power line 4 Motor overload 1 Store sanding accessories away from extremely hot dry tempuratures 2 Store sanding accessories flat no
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