Grip-Rite GR100 Use and Care Manual
Contents
1. Always use On Auto Off switch to shut compressor off Disconnect air tool or accessory and disconnect air hose from quick connect coupling Open tank drain valve slightly and allow tank pressure to drain Open drain valve completely dter air pressure has been allowed to escape and allow all moisture to drain from tanks Tip tanks if necessary to allow tanks to drain completely Close tank drain valve and tighten valve securely to prevent air leakage when compressor is started Place compressor in a clean dry location protected from the rain or other sources of excessive moisture MAINTENANCE Lubrication Your GripRite Compressor is oil less and contains sealed bearings that are lubricated for the life of the compressor No additional lubrication is required Maintenance Schedule Daily Weekly Monthly 6 Months Yearly Drain moisture from tanks daily Open drain slowly and let air pressure bleed down gradually before opening drain valve completely Use care when tipping compressor to drain tanks Clean exterior of compressor Keep air intake vents clear Check safety relief valve operation Pull safety relief valve ring valve must open and release air pressure in tank Release valve ring valve must seal tightly Check warning labels for legibility and replace if necessary Contact your Grip Rite dealer for replacement labels Check air filter element Key 9 Parts Schematic and clean or replace as requi2. damage or missing parts and repair as needed Store unit in a dry cool place Storage in vehicles or trailers secure the compressor to keep it from tipping or being damaged by contact with other equipment Make sure gages and knobs are clear of other objects that could cause damage Do not stack or place heavy objects on top of compressor 13 PRIMESOURCE BUILDING PRODUCTS INC and BUILDING PRODUCTS CANADA CORPORATION are Itochu Companies PNEUMATIC TOOL COMPRESSOR WARRANTY Pneumatic nailers staplers amp compressors marketed under the GRIP RITE brand are warranted to be free from defects in workmanship amp materials except rubber o rings bumpers seals driver blades dipsticks amp air filters for a period of one year from the date of original purchase This warranty will not apply when The original receipt or copy of the original receipt showing the original purchase date is not provided with tools compressors sent in for warranty repair The tool compressor has been misused abused or improperly maintained Alterations have been made to the original tool compressor Repairs have been attempted made to the original tool compressor by any entity other than a proprietary PRIMESOURCEEe service warranty center or authorized service warranty center Non GRIP RITE TOOLS GRIP RITE COMPRESSORS parts have been used The tool has suffered any physical damage due to the use of non PRIMESOURCE e approved fas
3. finishes near sparks open flame and other sources of ignition such as pilot lights appliances water heaters furnaces etc can result in explosion and fire Turn off all pilot lights and avoid using electrical appliances heaters torches and other equipment that may produce sparks or flame Keep compresso r as far away from spraying area as possible by using an air hose of sufficient length to prevent spray mist from being ignited by electrical sparks from compressor operation DO NOT TAMPER WITH COMPRESSOR PRESSURE SWITCH SETTINGS The pressure switch settings set at the factory provide the maximum safe operating pressure recommended for this compressor Altering these settings can result in over pressurization risk of tank hose and pneumatic equipment failure and serious injury to operator and bystanders USE AIR HOSE RATED FOR 150 PSI OR GREATER Air hose must be rated to safely handle maximum compressor pressure Air hose that does not meet minimum pressure requirements can rupture releasing high pressure air Replace a cracked or leaking air hose immediately to prevent serious injury from contact with high pressure air streams WARNING LABELS Your unit includes several important Warning Labels that must be legible at all times AWARNING C 1 1 Risk of injury Do not direct air stream at body AM F f 2 Risk of Fire Explosion Do not spray flammabie d a 5 2 wir liquid in confined area Spray area must be well 4 v
4. Operating Manual and Parts List MODEL GR100 Because quality work demands quality tools AN WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE OPERATING COMPRESSOR IMPROPER USE CAN RESULT IN SERIOUS INJURY Distributed By Distributed by Distribuido por Imported by Import par PRIMESOURCE BUILDING PRODUCTS INC BUILDING air s Canoa CORPORATION hu Companies Carrollton Texas 75006 USA www primesourcebp com TABLE OF CONTENTS Table of Contents 1 Safety Instructions esses esee enenatis 2 Warning Labels seen nnne 3 SPECICATION EEN 4 Ser UD toss A EU ceret 5 Compressor DeSCTiptiOn cccsscsessseeseesseeeseessenseseeeseeneseeeaes 6 Compressor Parts Description eere 7 A e 8 Moint n fif vs son ds ea 10 Compressor Schematics essere nnn 11 Compressor Parts List ernannt 12 dIroubleshooO0llig ios ir tips k s su RR nein 13 SIG Eee SS 13 o nein 14 WARNING This manual contains important safety and operating instructions that must be followed You must read and understand this manual b efore operating this compressor Failure to follow all instructions can result in serious injury to operator and bystanders or damage to compressor and attachments SAFETY INSTRUCTIONS WEAR ANSI Z87 1 APPROVED EYE PROTECTION Always wear approved eye protection equipment that provides both fron
5. at must be connected to a properly grounded outlet or heavy duty extension cord of sufficient size to handle compressor current A ground fault circuit interrupter may be required check local codes for requirements Break in Procedure 1 Set the On Auto Off lever to the OFF position 2 Plug the power cord into the power receptacle 3 Open the tank drain valve completely 4 Move the pressure switch lever to ON AUTO position The compressor will start 5 Allow the compressor to run continuously for 15 minutes Make sure the drain valve remains open and there is no pressure build up inside the tank 6 After 15 minutes close the drain valve by turning the drain knob The tank will pressurize and the motor will stop automatically when full pressure is reached The compressor is now ready for use COMPRESSOR DESCRIPTION GR 100 COMPRESSOR PARTS DESCRIPTION KEY 10 11 12 13 14 15 16 DESCRIPTION Tank Pressure Gage Air Outlet Pressure Gage Air Outlet Fitting Regulator Control Knob Air Storage Tank Rubber Foot Compressor Frame Air Tank Drain Fitting 115v Ac Power Cord Pressure Switch Switch On Off Lever Safety Relief Valve Air Pressure Regulator Cooling System Circuit Breaker Handle FUNCTION Indicates air pressure in air tank s Indicates air pressure to air hose Allows quick connection of air hose Adjusts hose pressure setting Stores air Provides stable footing reduces vibration Supports
6. ch may produce sparks which can ignite flammable vapors and cause fire or explosion Flammable vapors from gasoline solvents adhesives and other chemicals may drift some distance from the source or build up in low areas Operate the compressor only in well ventilated areas that are free of flammable vapors DO NOT OPERATE IN THE RAIN OR IN WET AREAS Operating an electric compressor in wet conditions can result in severe shock or electrocution Operate only in dry conditions using a properly grounded power outlet that conforms to local and national electrical code requirements An outlet with ground fault circuit interrupter GFCI protection is recommended for use outdoors or in garages and may be required by local electrical codes DO NOT TOUCH COMPRESSOR HEAD OR TUBING WHEN UNIT IS OPERATING Normal compressor operation will cause tubing and other components to become extremely hot Contact with hot parts can cause serious burns Allow unit to cool before handling SAFETY INSTRUCTIONS DO NOT DIRECT COMPRESSED AIR AT ANY BODY PARTS Compressed air can force dirt and debris into eyes or skin causing serious injury Never place hands or body parts over a pressurized nozzle or fitting Use care when connecting and disconnecting air hose to attachments pneumatic tools and other air powered devices KEEP FLAMMABLE SPRAYS AWAY FROM SPARKS AND OTHER SOURCES OF IGNITION Spraying flammable liquids such as oil base paints sealers and
7. compressor components Allows air and moisture to be drained Provides power to compressor motor Controls compressor motor start stop Turns compressor on or off Releases excessive air pressure Controls air pressure Cools compressor components Protects wiring from overloads Use to lift and carry unit OPERATION Start Unit 1 Make sure On Auto Off switch lever 11 is set to Off and drain valve 8 on bottom of tank is closed securely 2 Attach air hose to compressor quick connect coupling 3 3 Attach air powered accessory to air hose Use female quickdisconnect coupling on end of air hose 4 Turn OrAuto Off switch lever to Auto and allow compressor to pressurize tank 5 Pressure switch will stop motor when tank pressure reaches pressure switch high pressure setting 6 Adjust discharge air pressure setting by turning air pressure adjustment knob 4 Discharge pressure gage 2 indicates air pressure 7 As air is used tank pressure will gradually decrease until minimum tank pressure switch setting is reached Pressure switch will start compressor motor and pressurize air tanks until maximum air pressure setting is reached Unit will continue to cycle automatically as long as On Auto Off switch lever is set to Auto OPERATION 10 11 12 When done turn OrAuto Off switch lever to Off and unplug power cord from power receptacle NOTE Do not unplug power cord while compressor is running
8. entilated Do not smoke while spraying or spray MOISTURE FRON where spark or flame is present Keep compressor as far from spraying area as possible Caution 1 To reduce the risk of electric shock do not expose to rain Store indoors 2 Risk of Bursting Do not adjust pressure switch to CORROSION result in output pressure greater than marked maximum pressure of attachment 3 Risk of bursting Do not use at pressure greater than 180 psi Drain Tank Label Main Warning Label Not A Step Label 3 SPECIFICATIONS DESCRIPTION MODEL Horsepower Tanks Air Storage Capacity Maximum Air Pressure Weight Size LXW X H CFM Pressure Switch ON Pressure Switch OFF Power Requirements Compressor Type SPECIFICATION GR100 1 Peak 1 Gallons 150 PSI 23 Lbs 14 6 X 14 2 X 13 4 1 40 PSi 0 6 90 PSI 105 PSI 135 PSI 115 V 60 Hz 5 Amps Oil less Piston SET UP Your rew compressor is fully assembled and will be ready for use after a brief break procedure that will help your unit deliver years of trouble free service This procedure should be followed before placing the unit in service for the first time after replacing the check valve or when the piston or cylinder has been replaced CAUTION Failure to follow all break in instructions may result in serious damage to your compressor Power Connection Grounding This compressor is equipped with a 3prong grounding plug th
9. f pneumatic tools the original blow mold plastic carrying case is considered adequate packaging Provide the original copy of receipt showing the original purchase date Insure your shipment with the shipping company PRIMESOURCE will not be responsible for any tool compressor that is lost or damaged by the shipper on route to the PRIMESOURCE service warranty center
10. red Check compressor power cord and plug for damage Don t use compressor if cord is damaged Contact your Grip Rite dealer for service Check gages for correct readings Check fittings and connections for leaks and tighten as required Check tanks for cracks corrosion leaks or other damage Never use a compressor with a damaged tank 10 COMPRESSOR SCHEMATICS GR 100 11 COMPRESSOR PARTS LISTS Unloading Tube PACP469 Strain Relief Bushing PACP384 7 PACP454 0 PACP457 Regulator PACP388 Quick Coupler PACP448 w as oe a a OU Oto CI 2 2 2 2 2 2 0 1 2 3 4 5 6 2 12 TROUBLESHOOTING PROBLEM CAUSE REMEDY Compressor won t start Power tued off Defective cord or plug Compressor doesn t shut off Drain plug open Close drain plug Safety relief valve stuck open Replace Air fitting on hose stuck open Repair or replace Safety relief valve pops open Pressure switch misadjusted Adjust pressure switch Tool sprayer or other accessory Air pressure too low or too high Adjust regulator doesn t work properly Unit runs continuously Air usage greater than compressor Check CFM requirements of air capacity tool or accessory being used STORAGE n c coc coc N Mm Open tank drain valve and allw all air pressure to escape Drain all moisture out of tanks and close drain valves Disconnect air hose and wind hose carefully for storage Inspect compressor for wear
11. t and side eye protection when operating the compressor DO NOT EXCEED MAXIMUM RECOMMENDED OPERATING PRESSURE OF AIRPOWERED TOOLS OR OTHER EQUIPMENT BEING USED Spray guns and other low to medium pressure equipment can burst causing serious injury to user and bystanders Read and follow all manufacturers pressure recommendations before connecting tools sprayers or other equipment to compressor Use extreme care when using the compressor with tires inner tubes and other inflatables as excessive pressure or rapid inflation can cause these items to burst CONNECT COMPRESSOR POWER CORD ONLY TO A PROPERLY GROUNDED POWER OUTLET USING AN APPROVED 3 PRONG GROUNDED EXTENSION CORD Using an improperly grounded outlet or extension cord can result in shock or electrocution Electrical wiring outlets extension cords and current protection devices such as fuses and circuit breakers must meet local electrical and safety codes as well the requirements of the National Electrical Code A ground fault circuit interrupter GFCI device may be required for compressor use outdoors in garages and in damp locations USE EXTENSION CORD THAT IS PROPERLY SIZED Using an undersize cord can result in overheating of cord and short circuiting resulting in fire and damage to property Use a UL listed extension cord rated to safely handle the power requirements of the compressor DO NOT OPERATE IF FLAMMABLE VAPORS ARE PRESENT The electric motor and pressure swit
12. teners Repairs are required due to normal wear amp tear The tool compressor has been inadequately packaged leading to damage in transit to the service warranty center Approved fasteners include the following brands GRIP RITE FAS NERS FAS NERS UNLIMITED IN NO EVENT SHALL PRIMESOURCE BE LIABLE FOR ANY INDIRECT ACCIDENTAL OR CONSEQUENTAL DAMAGE FROM THE SALE OR USE OF THESE PRODUCTS THIS DISCLAIMER APPLIES BOTH DURING amp AFTER THE TERM OF WARRANTY THIS IS OUR WARRANTY amp IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILTY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS MAY BE OTHERWISE PROVIDED BY LAW This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state PNEUMATIC TOOL COMPRESSOR SERVICE INFORMATION Should any mechanical problems develop during the life of your equipment the following options are available for service and parts Call 800 676 7777 where you will be routed to the nearest PRIMESOURCE distribution center and directed to the nearest authorized service warranty center Log on to our website at www primesourcebp com where you will find a list of our authorized service centers Contact the PRIMESOURCE Factory Warranty Center directly at Phone 800 207 9259 or Fax 800 207 9614 STEPS TO TAKE WHEN SHIPPING TOOLS Adequately package the product to avoid damage in transit in the case o
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