General International 25-114QC M1 Use and Care Manual
Contents
1. D This lathe is equipped with a power on off switch A located at the rear of the control box With the switch in the ON position as shown in A the spindle speed read out will show 0 B SPINDLE DIRECTION SWITCH E dariare This lathe is also equipped with q forward button C and a reverse button D THERMAL RELAY CIRCUIT BREAKER The unit is equipped with a thermal relay circuit brea ker located under the on off switch J to protect the motor from power surges or spikes in line voltage In the event of a power surge the thermal relay will be automatically tripped thereby cutting off the power to the motor To reset the thermal relay after it has been tripped set the power switch to the off position and press the ther mal relay re set button J then restart the machine TO AVOID UNEXPECTED OR UNINTEN TIONAL START UP MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE SWITCH OFF ON OFF SWITCH WITH SAFETY KEY TO PREVENT UNWANTED OR UNAUTHORIZED START UP OR USAGE REMOVE THE LOCK OUT KEY AND STORE IT IN A SAFE PLACE OUT OF THE REACH OF CHILDREN WHENEVER THE LATHE IS NOT IN USE j T F The lathe is equipped with a rocker style ON OFF switch A located on the front of the control box that is equipped with a lock out key B to prevent unwanted or unauthorized start up STARTING STOPPING THE LATHE O A SAFETY KEY PREVENTS STAR2. KNOCK OUT BAR E SPUR CENTER F TOOL REST G LIVE CENTER H LEVELING FOOT W NUT I CORD STORAGE HOOK J FACE PLATE K SAFETY GLASSES Already installed on the lathe The unpainted cast iron surface of the lathe bed is covered with a protective coating that helps prevent rust from forming during shipping and storage Remove this protective coating by rubbing with a rag dipped in kerosene mineral spirits or paint thinner Handle and dispose of potentially flammable solvent soaked rags according to manufacturers safety recommendations A putty knife held flat to avoid scratching the surface may also be used to scrape off the coating followed by clean up with solvent Avoid rubbing the lathes painted surfaces as many sol vent based products will remove paint To prevent rust apply a light coating of paste wax or use regular applications of any aftermarket surface protec tant or rust inhibitor INSTALLATION amp ASSEMBLY For your convenience this lathe is shipped from the factory partially assembled and requires only minimal assem bly and set up before being put into service SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM PLETED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO The unit should be installed on a flat sturdy and stable 1 If the lathe is not to be used with an option
3. 25114 23 25114 24 25114 25NI 25114 25 1 25114 25 2N 25114 25 3 25114 25 5 25114 25 6N 25114 25 7 25114 25 8 25114 25 9 25114 25 10N 25114 25 11 25114 25 12 25114 25 13 25114 25 15N 25114 25 16 25114 25 17 25114 25 18 25114 25 19 25114 25 20N 25114 25 21N 25114 25 23 25114 25 24 25114 25 25N 25114 25 27 25114 25 28 25114 25 30 25114 25 31 25114 26 25114 27 25114 28 25114 29 25114 30 25114 31 25114 32 25114 33 25114 34 25114 35 25114 36 25114 37 25114 38 25114 39 25114 40 PARTS LIST 25 114QC DESCRIPTION FACE PLATE SPUR CENTER KEY SPINDLE SET SCREW SPINDLE PULLEY BEARING SET SCREW NUT SET SCREW LOCK PIN BELT GUARD KNOB CAP SCREW LOCK WASHER HEAD STOCK BEARING WAVE WASHER HAND WHEEL DRIVE BELT PHILLIPS HEAD SCREW CABLE HOOK PHILLIPS HEAD SCREW CORD SNAP RING CONTROL BOX ASSEMBLY PHILLIPS HEAD SCREW CONTROL BOX MOUNTING BRACKET NUT PHILLIPS HEAD SHEET METAL SCREW PC BOARD SPACER PARTITION PLATE HEAT SINK SWITCH CIRCUIT BREAKER VR CONTROL PHILLIPS HEAD SHEET METAL SCREW CONTROL BOX SPEED DISPLAY PARTITION PLATE SCREW PARTITION SPACER HEAD STOCK SENSOR MOTOR SENSOR NUT BRACKET SWITCH BUTTON LONG SPACER SPRING PLATE SPROCKET WASHER GROUND LABEL BED LABEL POWER CORD S RING TOOL REST TOOL REST CARRIAGE LOCKING HANDLE ECCENTRIC SHAFT BUSHING S RING CLAMP BOLT FIXING PIECE NUT KNOCKOUT BAR MOTOR 3 MT2 5X5X25 1 8UNC 1
4. circuit breaker Spindle speed control Changing spindle speed range Tool rest carriage amp tool rest adjustments Mounting amp removing the headstock spur center Mounting amp removing the tailstock live center Moving tailstock quill in out Tailstock movement Mounting a workpiece to the face plate Indexing Periodic Maintenance Spindle speed digital readout Error Messages amp Remedies Recommended optional accessories Parts list amp diagrams RULES FOR SAFE OPERATION To help ensure safe operation please take a moment to learn the machine s applications and limitations as well as poten tial hazards Generale International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment Do not operate the wood turning lathe when tired distracted or under the effects of drugs alcohol or any medication that impairs reflexes or alertness The working area should be well lit clean and free of debris Keep children and visitors at a safe distance when the wood turning lathe is in operation do not per mit them to operate the wood turning lathe Childproof and tamper proof your shop and all machinery with locks master electrical switches and switch keys to prevent unauthorized or unsu pervised use Stay aleri Give your work your undivided atten tion Even a momentary distraction can lead to seri ous injury Fine particula
5. 2 year Limited Warranty only The Limited Lifetime Warranty is also subject to the Conditions and Exceptions as listed below Standard 2 Year Limited Warranty All products not covered by our lifetime warranty including products used in commercial industrial and educational applications are warranted for a period of 2 years 24 months from the date of purchase General amp and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser during this 2 year warranty period subject to the conditions and exceptions as listed below To file a Claim To file a claim under our Standard 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General amp International or to a nearby distributor repair center or other location designated by General International For further details call our service department at 1 888 949 1161 or your local distributor for assistance when filing your claim Along with the return of the product being claimed for warranty a copy of the original proof of purchase and a letter of claim must be included a warranty claim form can also be used and can be obtained upon request from General International or an authorized distributor clearly stating the model and serial number of the unit if
6. HEAD SCREW NUT LEVELING FOOT FACE PLATE WRENCH WARNING LABEL LABEL SPEED LABEL SAFTY GOGGLE I D LABEL HANDING LABEL MAGNET PHILLIPS HEAD SCREW SENSOR BRACKET SPINDLE MAGNET RING CONTROL LABEL CONTROL LABEL VR_KNOB MOTOR MAGNET RING PHILLIPS HEAD SCREW SET SCREW KNOB CORD SNAP RING PHILLIPS HEAD SCREW SPINDLE SENSOR MOTOR SENSOR MOTOR MAGNET RING BASE SET SCREW C RING C RING CORD SNAP RING SWITCH NYLON NUT SET SCREW SPRING LOCKING PLATE HANDLE CAP SCREW LOCK WASHER CAP SCREW LABEL LABEL SPECIFICATION QTY 5 16 18X1 1 4 5 16 3MM 1 4 2 1 4 20X5 8 2 5 16 18UNC 3 SPEED MT2 m 2 2 2 5 1 4 20UNCX3 8 S 10 6B3 2 3 16 X1 4 1 4 20X5 8 3 8 3 8 10MM 5MM 10 24X5 8 1 4 20UNCX3 8 3 8 10 24X1 4 p do l ca po S S Ip i i lL ATS Joo p J J J _ M4X5MM S 28 S 18 1 4 a i 5 16 1 1 1 MODEL 25 1140 GENE j j INTERNATI 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts amp Service Fax 514 326 5555 Order Desk orderdesk general ca www general ca IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired
7. is taken at the factory to ensure that the specifications and information in this manual corres ponds with that of the unit with which it was supplied However special orders and after factory modifica tions may render some or all information in this manual inapplicable to your machine Further as several gene rations of this model of wood lathe and several versions of this manual may be in circulation if you own an ear lier or later version of this unit this manual may not depict your machine exactly If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarifica tion GENERAL amp GENERAL INTERNATIONAL WARRANTY All component parts of General General International and Excalibur by General International products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly Limited Lifetime Warranty Because of our commitment to quality and customer satisfaction General and General International agree to repair or replace any part or component which upon examination proves to be defective in either workmanship or material to the original purchaser for the life of the tool However the Limited Lifetime Warranty does not cover any product used for pro fessionnal or commercial production purposes nor for industrial or educational applications Such cases are covered by our Standard
8. the headstock spindle allowing for indexing at 15 increments 360 24 positions 15 allowing for a wide variety of symmetrical decorative grooves or patterned cuts Note The magnet C on the indexing pin head allows to stick it anywhere practical on the lathe for convenient onboard storage as shown in D PERIODIC MAINTENANCE Keep the unit clean and free of dust by wiping with a cloth or vacuuming off any woodchips or dust after each use All bearings are sealed and permanently lubricated and no further lubrication is required Regular applications of a surface protectant lubricant will help prevent rust and keep the tool rest head and tailstock sliding smooth on the bedway Periodically inspect the power cord and plug for damage Replace the power cord and the plug at the first signs of visible damage SPINDLE SPEED DIGITAL READOUT ERROR MESSAGES amp REMEDIES RPM TRIMIN When the onboard heat sensor detects a running temperature above 185 F 85 C the motor will shut off automatically and the display will show ET ERROR MESSAGE E1 REMEDY Allow the machine some time to cool off An E1 error message will clear automatically when the sensor temperature drops back down below 176 F 80 C RPM TR MIN In the event of any current fluctuation causing the amperage to go above 354A the motor will shut off automatically and the display will show E2 ERROR MESSAGE E2 REMEDY Press the Stop but
9. 25 114QC Variable Speed Maxi Lathe VF This wood lathe has been carefully tested and inspected before ship ment and if properly used and maintained will provide you with years of reliable service To ensure optimum performance and trouble free operation and to get the most from your investment please take the time to read this manual before assembling installing and oper ating the unit The manual s purpose is to familiarize you with the safe operation basic function and features of this wood lathe as well as the set up maintenance and identification of its parts and com ponents This manual is not intended as a substitute for formal woodworking instruction nor to offer the user instruction in the craft of woodworking If you are not sure about the safety of performing a certain operation or procedure do not proceed until you can confirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are commit ted to making constant improvements General International reserves the right to make changes to components parts or features of this unit as deemed necessary without prior notice and without obligation to install any such changes on previously delivered units Reasonable care
10. 4 20X1 4 3 SPEED 6005 3MMX16MM M10 M10X1 5P 1 4x1 1 4 6004 S 18 280J 4V 10 24X5 16 10 24X3 4 10 24X5 16 10 24 M3X20MM 8AMP M3X15MM M3X10MM S 12 6 X1 5 16 X15MM S 14 M10X1 5P 3 4HP 60HZ SPECIFICATION QTY 1 ho os S po co J Oo 2 2 SA SN NU S S o5 S loo J J 2 is is J po 2 5 lon po po po S SG SY PART NO 25114 41 25114 43 25114 44 25114 45 25114 46 25114 47 25114 48N 25114 49 25114 50 25114 51 25114 52 25114 53 25114 54 25114 55 25114 56 25114 57 25114 58 25114 60 25114 61 25114 62 25114 63 25114 64 25114 65 25114 66 25114 67 25114 69 25114 70 25114 71 25114 72 25114 73 25114 74 25114 75 25114 76 25114 77 25114 78 25114 79 25114 80 25114 81N 25114 83N 25114 84N 25114 85 25114 86N 25114 87 25114 88 25114 89 25114 90 25114 91 25114 93 25114 94 25114 96N 25114 97 25114 98 25114 99 25114 100 25114 101 25114 102 25114 103 25114 104 25114 105 25114 106 25114 107 25114 108 25114 109 25114 110 25114 111 PARTS LIST 25 114QC DESCRIPTION MOTOR LABEL SCREW WASHER WASHER CAP SCREW BLACK HANDLE PROTECTOR MOTOR PLATE LOCK NUT MOTOR PULLEY LIVE CENTER QUILL ECCENTRIC SHAFT LEAD SCREW CARRYING HANDLE CAP SCREW CLAMP BOLT S RING TAILSTOCK HAND WHEEL HAND WHEEL HANDLE STRAIN RELIEF COLLAR NUT SET SCREW PHILLIPS
11. SETUP amp OPERATION MANUAL FEATURES Quick lock control levers easily position tool rest Stable cast iron frame head and tailstock to reduce chatter and vibration for smoother turning amp Maximum distance of 17 between cen ters Quick release lever for quick belt position ing changes f 3 variable speed ranges 250 800 550 1700 amp 1200 3600 Features positive indexing in 15 incre ments total 24 indexing positions Heavy duty 1 diameter tool rest post Maximum distance of 40 between centers with optional bed extension item 25 116 SPECIFICATIONS SPINDLE SPEED 250 3600 RPM SWING OVER BED 14 356 MM SWING OVER TOOL REST 10 3 4 273 MM DISTANCE BETWEEN CENTERS 17 432 MM SPINDLE THREAD 1 8TPI TAILSTOCK THROUGH HOLE 3 8 10 MM MORSE TAPER MT42 HEADSTOCK amp TAILSTOCK SELF EJECTING TRAVEL 2 51 MM TOOL REST 6 152 MM FACE PLATE 3 76 MM INDEXING POSITIONS 24 X 15 MOTOR 3 4 HP 110 V 5 A 1950 RPM WEIGHT 93 LBS 42 5 KG VARIABLE SPEED MAXI LATHE VF 25 I14QC MI REVISION 1 Version 2 May 24 11 Copyright General International 05 2011 ie i t AS a ae M EM A GENERAL GENERAL INTERNATIONAL 8360 Champ d Eau Montreal Quebec Canada HIP 1Y3 Telephone 514 326 1161 Fax 514 326 5555 www general ca THANK YOU for choosing this General International model
12. T UP WHEN REMOVED 9 dm POWER ON POWER OFF To start the lathe 1 Insert the lock out key E 2 Select the spindle direction either FORWARD C or REVERSE D 3 Pull up on the lower portion of the switch F To stop the lathe Push down on the switch G TO AVOID UNEXPECTED OR UNINTEN TIONAL START UP BE CERTAIN THAT THE POWER SWITCH HAS BEEN SET TO THE OFF POSITION BEFORE RE SETTING THE THERMAL RELAY SPINDLE SPEED CONTROL 3 SPEED RANGES The spindle speed ranges from 250 to 800 550 to 1700 ne and from 1200 to 3600 Revolutions Per Minute RPM de High 1200 3600 RPM pending on the positionning of the drive belt on the pul Medium 550 1700 RPM lor Low 250 to 800 RPM Note Refer to the Speed Recommendations chart below for speed selection Changing between the 3 speed ranges requires moving the drive The spindle speed control knob K is located on front of ESI EOM one set of die pulleys to the control box another H M or L The speed Turn the knob clockwise to increase the spindle speed range will vory Turn the knob counterclockwise to decrease the spindle speed REFERENCE CHART FOR SPINDLE SPEED SELECTION ETTI SLE DIAMETER REVOLUTIONS PER MINUTE RPM 3600 The information in this chart is supplied as a general guideline only Note Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in the overall turning process When tur
13. VOLTAGE SPECIFIED ON THE MOTOR I D NAMEPLATE A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE THIS TOOL IS FOR INDOOR USE ONLY DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short circuit grounding reduces the risk of electric shock The motor of this machine is wired for 110V single phase opera tion and is equipped with a 3 conductor cord and a 3 prong grounding plug to fit a grounded type recepta cle A Do not remove the 3rd prong grounding pin to make it fit into an old 2 hole wall socket or extension cord If an adaptor plug is used B it must be attached to the metal screw of the receptacle Note The use of an adaptor plug is illegal in some areas Check your local codes If you have any doubts or if the supplied plug does not correspond to your electrical outlet consult a qualified eletrician before proceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit If you are unsure consult a qualified electrician If the circuit breaker trips or the fuse blows regularly your machine may be operating on a circuit that is close to its amperage draw capaci
14. al stand surface able to support the weight of the machine and install the leveling feet A and set the lathe on your the workpiece with ease workbench Note If you prefer an optional steel stand item 25 195 is available from your local General International dealer The stand is equipped with mounting holes allowing the lathe to be bolted directly to the stand hardware not included FOR YOUR SAFETY IT IS ESSENTIAL THAT THE MACHINE DOES NOT ROCK OR TIP DURING OPERATION UPON START UP OR DURING OPERATION IF YOU NOTICE ANY ROCKING TIPPING OR CHATTERING OF THE BASE TURN THE MACHINE OFF IMMEDIATELY AND READJUST THE LEVELING FEET AS NEEDED TO STABILIZE THE LATHE ON THE BENCH a Lathe b Workbench c Flat washer d Lock washer e Hex head bolt 2 Adjust the leveling feet to ensure that all four feet sit Note If a permanent shop placement is practical consid firmly on the bench Make sure that the machine er removing the leveling feet on the base and drilling does not rock matching through holes in the mounting surface of your I workbench to bolt the lathe in place on your workbench hardware not included ATTACH THE CORD STORAGE HOOKS Attach the two cord storage hooks A to the rear of the lathe using the Phillips head screws already mounted on the lathe as shown B Note Two plastic clips are mounted on the rear of the lathe for convenient knock out bar storage C Attach the control box to the left side of the
15. applicable and including an expla nation of the complaint or presumed defect in material or workmanship CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only Prior warranty registration is not required but documented proof of purchase i e a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid must be provided at the time of claim Warranty does not include failures breakage or defects deemed after inspection by General or General International to have been directly or indirectly caused by or resulting from improper use or lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any generally considered con sumable parts or components Repairs made without the written consent of General International will void all warranty TABLE OF CONTENTS Electrical requirements Grounding instructions Circuit capacity Extension cord List of contents Installation amp Assembly Attach the cord storage hooks Connect the control box to the motor Attach the control box to the lathe Attach the right carrying handle Attach the cord storage hooks Install the tool rest Basic adjustments amp controls Connecting to a power source On off power switch On off switch with safety key Spindle direction switch Starting stopping the lathe Thermal relay
16. between centers of 17 and 3 elec tronically controlled variable speed ranges 250 800 550 1700 and 1200 3600 the 25 114QC is ideal for small turn ings such as pens as well as bowls and small to medium spindles A simple belt re positioning on the drive pulleys allows the operator to select the desired speed range and the electronic speed controller allows for further fine tun ing within each speed range This lathe can be mounted to an optional stand item 25 195 or to your own homemade stand or sitting or secured to your workbench The 25 114QC comes equipped with a selection of the most commonly used acces sories including a 4 face plate for bowl turning and both live and spur center for typical spindle turning to allow the user to begin turning turning tools not supplied after a few minutes of assembly and set up right out of the box The 25 114QC Maxi Lathe VF is designed to be compatible with all aftermarket turning accessories using MT 2 Morse taper in both the headstock and tailstock and the headstock spindle threads are compatible with all 1 dia x 8 TPI female threaded chucks and face plates Carefully unpack and remove the lathe and its compo nents from the box and check for damaged or missing items as per the list of contents below NOTE Please report any damaged or missing items 1o your General International distributor immediately LIST OF CONTENTS A WOOD LATHE B LIFTING HANDLE C FACE PLATE WRENCH
17. damaged it can cause a short circuit in the system that will shut off the machine and the display will show E8 REMEDY In the event of an E8 error message turn off and dis connect the machine from the power source and contact the local retailer or our service department for assistance with this repair RECOMMENDED OPTIONAL ACCESSORIES A large range of optional aftermarket accessories can be used with this lathe Your local dealer may be able to offer suggestions based on what is readily available in your area Key issues to keep in mind when shopping for aftermarket accessories are Headstock and tailstock feature a MT 2 taper to avoid damaging the lathe use only headstock and tailstock cen ters with a matching taper Headstock spindle threads are 1 diameter x 8 threads per inch T PI to avoid stripping or damaging the threads use only threaded headstock attachments such as face plates and jaw chucks that have matching Threads We also offer a large variety of products to help you increase convenience productivity accuracy and safety when using your wood lathe Here s a small sampling of optional accessories available from your local General International dealer For more information about our products please visit our website at www general ca Maxi Lathe Stand 23 Bed Extension for 40 between centers 25 116 8125 195 For longer turnings an optional 23 bed extension Free up valuable can be add
18. e length of the workpiece O To move the tailstock on the bed TAILSTOCK REAR VIEW To remove the live center from the tailstock quill loosen the tailstock quill locking lever and move the quill out by turning the quill movement hand wheel J until the quill end is nearly inside the tailstock and the live center can be removed by hand Note When removing the live center always hold it by hand to prevent it from falling K To move the tailstock quill loosen the quill locking lever N Turn the the quill movement hand wheel to move the quill as needed Re tighten the quill locking lever to secure the quill in position Loosen the tailstock locking lever P Move the tailstock by hand to the desired location on the bed Retighten the tailstock locking lever to secure the tailstock in position MOUNTING A WORKPIECE TO THE FACE PLATE For turning applications where the workpiece cannot be secured between the headstock and tailstock centers such as bowl turning the face plate must be used to secure the workpiece to the headstock spindle 1 With the face plate removed from the lathe if needed refer back to section Mounting amp removing the head stock spur center on page 13 mount the workpiece onto the face plate with wood screws not includ ed through the mounting holes from the back of the face plate Make sure the screws are not so long that they will enter the area of the workpiece where the material is
19. ed bench space in your shop and mount your lathe to dedi cated stand Easy to assemble This sturdy steel stand is design ed specifically to fit General International models 25 100 25 114QC 25 200 Maxi Lathes 4 4 Jaw Scroll Chuck 25 105 Portable Dust Collector Designed specifically for use on lathes with 1 dia x 8 TPI 10 050M1 headstock threads Designed for flexibility and mobility Featuring an adjust able multi position support arm and a wide rotating dust hood this unit is ideal for use on wood lathes 4 Piece Woodturning Chisel Set 25 210 5 Piece Woodturning Mini Made from hi speed steel this kit comes in it s own wood DECEM Chisel Set 425 250 en carrying case and features 4 of the most commonly lt Made from high quality high used turning tools including a 3 4 parting tool a 1 2 speed steel with solid hard round nose scraper a 1 skew chisel and 1 2 bowl os wood handles Designed specially for small er turning such as pen mak ing and other small hobby type projects Includes a 3 4 diamond part ing tool a 1 2 round nose scraper a 1 skew chisel and a 1 2 bowl gouge PARTS DIAGRAM PART NO 25114 01 25114 02 25114 03 25114 04 25114 05 25114 06 25114 07 25114 08 25114 09 25114 10 25114 11 25114 12 25114 13 25114 14 25114 15 25114 16 25114 17 25114 18 25114 19 25114 20 25114 21 25114 22
20. es not come in contact with the tool rest Maintain turning tools with care Keep turning tools sharp and clean for best and safest performance Avoid working from awkward or off balance posi tions Do not overreach and keep both feet on floor Keep guards in place and in working order If a guard must be removed for maintenance or clea ning be sure it is properly re attached before using the tool again Use of parts and accessories NOT recommended by GENERAL INTERNATIONAL may result in equip ment malfunction or risk of injury Never stand on machinery Serious injury could result if the tool is tipped over Always disconnect the tool from the power source before servicing changing accessories perfor ming any maintenance or cleaning or if the machine will be left unattended Make sure that switch is in the OFF position before plugging in the power cord Make sure the tool is properly grounded If equip ped with a 3 prong plug it should be used with a three pole receptacle Never remove the third prong Do not use this wood turning lathe for other than its intended use If used for other purposes GENERAL INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury which may result from that use GX ELECTRICAL REQUIREMENTS N BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE
21. lathe using the two Phillips head screws already mount ed on the lathe A Attach the two power cords of the control box to the rear of the lathe as shown in B using the sup plied screw and two plastic clips C ATTACH THE RIGHT CARRYING HANDLE The left carrying handle is already installed on the la the A Attach the right lifting handle B to the right side of the lathe using the two Phillips head screws already mounted on the lathe C MAKE SURE THAT THE LATHE IS NOT CONNECTED TO A POWER SOURCE Connect the white wire from the motor to the lower connector on the control box and the black wire to the upper connector on the control box LATHE UNDERSIDE VIEW 3 Attach the white and black wires to the internal face of the left rear leg of the lathe as shown using the remaining clip and the supplied hex nut D INSTALL THE TOOL REST Install the tool rest on the tool rest carriage BASIC ADJUSTMENTS amp CONTROLS CONNECTING TO A POWER SOURCE TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG REPLACE DAMAGED CORD OR PLUG IMME DIATELY Once the assembly steps have been completed and the unit is safely secured to a work surface plug the power cord into an appropriate outlet Refer back to the section entitled ELECTRICAL REQUIREMENTS and make sure all requirements and grounding instructions are followed ON OFF POWER SWITCH REAR VIEW TOP VIEW
22. ning a smaller diameter workpiece a higher spindle speed is recommended Proper spindle speed selection comes with practice and experience and when in doubt always start at a slower speed increasing when you are sure that it is safe to do so CHANGING SPINDLE SPEED RANGE TURN OFF AND UNPLUG THE MACHINE FROM THE POWER SOURCE BEFORE OPENING THE BELT GUARD OR BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS HEADSTOCK REAR VIEW To access the belt and pulleys loosen the belt Release the motor pivot locking lever N guard lock knob L and open the belt guard locat Ecl the headstock M Release the tension on the belt by pulling the motor pivot handle up O 4 Set the belt by hand to the required pulley posi tion High Medium Low P Note Pivot the control box away G for an easy access to the lower pulleys R 5 Push down on the motor pivot handle to re tension the belt and retighten the motor pivot locking lever TOOL REST CARRIAGE amp TOOL REST ADJUSTMENTS The tool rest carriage can be moved along the bed slide ways as needed Loosen the tool rest carriage lever A and move the carriage to the desired location Re tighten the lever securely after adjustment MOUNTING amp REMOVING THE HEADSTOCK SPUR CENTER TOP VIEW The headstock spindle has an MT 2 taper hole A into which the spur center fits 1 Unlock the face plate by loosening and removing the two set screws B using a 3 mm Allen key 4 Make sure
23. pm is too high the motor will shut off automatically and the display will show E REMEDY Turn off and unplug the machine from the power source before doing either of the following as need ed A Make sure that the black wire is connected to the spindle speed sensor see Fig 1 and that the sensor is not damaged i e if the LED does not light up while operating B Check to make sure there is adequate belt ten sion to prevent belt slippage The error message will clear automatically once the problem has been cor rected FIG 1 RPM TRIMIN If A the white wire of the control box is not properly connected with the white wire of the motor page 10 Connect the control box to the motor or if B the motor sensor is disconnected or somehow dam aged the machine will either not run or run for only a few seconds and then shut off and the display will show E7 ERROR MESSAGE E7 REMEDY Press the Stop button to clear the error message and unplug the machine from the power source before doing either of the following as needed A Refer to the section Connect the control box to the motor on page 10 of this manual and make sure that the white wire is connected to the motor B Make sure that the white wire is connected to the motor speed sensor and that the sensor is not dam aged i e if the LED does not light up while operating RPM TRIMIN If the integrated circuit on the controller is
24. te dust is a carcinogen that can be hazardous to health Work in a well ventilated area and whenever possible use a dust collector and wear eye ear and respiratory protection devices Do not wear loose clothing gloves bracelets neck laces or other jewelry while the wood turning lathe is in operation Wear protective hair covering to contain long hair and wear non slip footwear Be sure that adjusting wrenches tools drinks and other clutter are removed from the machine before operating Keep hands well away from the spindle the spin ning workpiece and all moving parts Use a brush not hands to clear away chips and dust Do not use stock containing defects such as che Cks splits cracks knots or foreign objects Before starting inspect stock and remove all foreign ob jects such as dirt nails staples or any object that could damage a tool or become dislodged and fly free and cause injury Select appropriate turning speed for the size and type of workpiece being turned and use lowest speed when starting a new workpiece Before turning on the wood turning lathe make sure the workpiece is securely installed between centers and that all locking levers and moveable or removable parts are tightened down and se cured Adjust the tool rest parallel and as close as possible to the workpiece and before starting the wood tur ning lathe turn the workpiece by hand at least one full rotation to make sure that it do
25. the shank of the spur center E and the spindle hole are clean and free of debris and then fit the sour center firmly in the spindle hole by hand F The tool rest should be adjusted so that its top is 1 8 above the center of the workpiece Loosen the tool rest locking lever B and adjust the height and position of the tool rest as needed Re tighten the lever securely after adjustment Loosen the face plate by inserting the supplied knock out bar in the spindle hole to keep the spindle from turning while loosening the face plate using the supplied face plate wrench as shown in C Unscrew and remove the face plate D To remove the headstock spur center knock it out from the opposite end of the spindle using the sup plied knock out bar G Note When knocking out the spur center always hold it by hand to prevent it from falling MOUNTING amp REMOVING THE TAILSTOCK LIVE CENTER The tailstock has an MT 2 taper hole into which the live center fits 1 Make sure the shank of the live center and the tail stock hole are clean and free of debris and fit the live center firmly in the spindle hole by hand H MOVING TAILSTOCK QUILL IN QUT The tailstock quill can be moved in and out of the tail stock casting L by turning the tailstock quill movement hand wheel M TAILSTOCK MOVEMENT The tailstock is used to support the other end of the workpiece to be turned and can be moved along the bed slideways to suit th
26. to be removed Thread the face plate back on the lathe and tighten using the knock out bar for leverage and face plate wrench as shown on page 13 D For advanced turners the indexing features on this 25 114QC M1 lathe allows the user to lock the spindle in place at 24 evenly spaced 15 intervals while the workpiece is installed between the centers This is primarily used for reed ing or fluting cutting decorative grooves vertically up the length of the spindle usually with the help of a shop made jig and router NEVER TURN ON THE LATHE WHEN THE HEADSTOCK SPINDLE IS LOCKED IN PLACE ALWAYS TURN OFF AND UNPLUG THE LATHE FROM AN THE POWER SOURCE BEFORE INSERTING THE INDEXING PIN TO LOCK THE SPINDLE TURNING ON THE LATHE AFTER THE INDEXING PIN OR ANY OTHER OBJ ECT HAS BEEN INSERTED INTO THE HEADSTOCK INDEXING HOLE THEREBY PREVENTING THE HEADSTOCK SPINDLE FROM TURNING CAN LEAD TO SERIOUS INJURY DAMAGE TO THE WORKPIECE OR DAM AGE TO THE LATHE AND THE MOTOR To lock the spindle fit and press the indexing pin A in the hole in the headstock as shown in B while slowly turning the spindle by hand until the pin finds and bot toms out in an indexing hole Complete the desired cut groove or other operation on the spindle and then remove the indexing pin If fur ther grooves are required insert the pin again and slowly turn the spindle until the pin locks into the next or the desired position Note There are 24 evenly spaced holes in
27. ton to clear the error message RPM TRIMIN If the input voltage is higher or lower than the re quired voltage the display will show E3 along with a beeping sound to warn the user to verify the input voltage on the electrical outlet or circuit being used The machine will continue to operate but long term use with incorrect input voltage will burn out the speed controller circuit board and can also dam age or burn out the motor REMEDY Verify that the voltage on the outlet or circuit being used matches the required voltage as shown on the motor I D plate of the machine Have a qualified electrician repair the outlet or cir cuit or plug the machine into an outlet or circuit that is operating on the correct voltage The error message will clear automatically when the input voltage is corrected RPM TR MIN f mj EH If the amperage draw under load goes to 7 amps the display will show E4 along with a beeping sound to warn the user and if the amperage draw exceeds 9 amps the machine will automatically shut off to protect the circuitry and the motor ERROR MESSAGE E4 REMEDY Press the Stop button to clear the error message If the problem occurs frequently check the circuit and or verify if any other devices are operating on the same circuit RPM TRIMIN EB If A the speed sensor is disconnected or somehow damaged or if B the difference between the detected spindle speed and the actual motor r
28. ty However if an unusual amperage draw does not exist and a power failure still occurs contact a qualified technician or our service department EXTENSION CORD If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I D plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying chart shows the correct size extension cord to be used based on cord length and motor I D plate amp rating If in doubt use the next heavier gauge The smaller the number the heavier the gauge AMPERES EXTENSION CORD LENGTH AMPS NR Not Recommended VARIABLE SPEED MAXI LATHE VF 25 114QC HEADSTOCK FACE PLATE SPUR CENTER MOTOR PIVOT HANDLE MOTOR PIVOT LOCKING LEVER MOTOR FLYWHEEL LEFT CARRYING HANDLE ON OFF SWITCH SPINDLE SPEED CONTROLLER THERMAL RELAY RE SET under the switch TOOL REST TOOL REST CARRIAGE TOOL REST LOCKING LEVER TOOL REST CARRIAGE LEVER LATHE BED LIVE CENTER TAILSTOCK LOCKING LEVER TAILSTOCK QUILL MOVEMENT HAND WHEEL RIGHT CARRYING HANDLE LEVELING FOOT BELT GUARD BELT GUARD LOCK KNOB INDEXING PIN SHOWN INSTALLED TAILSTOCK QUILL LOCKING LEVER BASIC FUNCTIONS This General International model 25 114QC M1 Maxi Lathe VF is designed specifically for small to medium hobby type wood turning projects With a maximum swing over bed of 14 a distance
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