Proxxon 38520 Use and Care Manual
Contents
1. Fig 1 and set the appropriate speed at button 3 Note For optimal grinding apply requisite uniform speed Applying excessive pressure does not achieve improved grinding results and increases heat build up 2 When holding machine do not cover ventilation slots 7 Fig 1 Note In the event that machine overheats switch it off immediately and allow to cool Care and maintenance Important Unplug machine prior to maintenance Always ensure that ventilation slots remain unobstructed Check power supply cable at regular intervals for damage In the event that cable is damaged have a qualified technician replace it The power cord shall be replaced by part no 38520 32 only if the cord is damaged Accessoires For safe operation it is recommended that only PROXXON accessories be used with this product i e the following Sanding pads 28880 80 grit 5 sheets Sanding pads 28882 150 grit 5 sheets Sanding pads 28886 280 grit 5 sheets Polishing set 28888 A complete line of accessories is available in our catalogue or visit our website under www proxxon com oe ae Spare parts list Please order spare parts in writing from Proxxon Service center Adress on the back of this manual PROXXON Delta Sander OZI 115 E No 38520 Part No Designation Part No Designation 28520 01 Screw 28520 22 Motor housing incl protective 28520 02 Washer strip 28520 03 Grinding shoe 28520 23 Hou2. Proper footing and balance enables better control of the tool in unexpec ted situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing pro tection must be used for appropriate conditions Tool Use and Care Use clamps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If dama ged have the tool serviced before using Many accidents are cau
3. your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times
4. PROXXON DELTA SANDER OZI 115 E Manual PROXXON OZI 115 E Dear Customer Before putting the machine into operation read the enclosed safety rules and operating instructions GENERAL SAFETY RULES Warning Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Electrical Safety Double Insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if
5. coverage within other countries contact your local PROXXON Importer 8 Schematics for OZI 115 E SERVICE AND REPAIR Your device does not work properly Please read the operating instructions again carefully If the unit is in fact defective please send it to Prox Tech Inc Attn PROXXON Service Center 2555 Tate Blvd S E PO Box 1909 Hickory NC 28603 1909 Please make sure that your tool is carefully packaged and include a copy of your dated proof of purchase You will help us to react even quicker if you describe the problem in short and please don t forget to include your name address and daytime telephone number We will respond in a prompt and reliable manner Spare Parts You can also order any necessary spare parts from our Service Center at the above address Please check the article number of the tool concerned on the nameplate of the tool and define the part needed by using the explosion drawing in the manual that came with the tool Every part has a specific number 5 digit XX Please provide us with this number when ordering For any further information call us toll free at 1 877 PROXXON 1 877 776 9966 or visit us on the web at www proxxon com us Made in Luxemburg Distributed in the U S by Prox Tech Inc Art Nr 38520 99 PR 702710701J We reserve the right to make further alterations for the purpose of technical progress
6. e and Repair section on the back of this manual and take action accordingly This Limited Warranty does not apply to accessory items such as circular saw blades drill bits router bits jigsaw blades sanding belts grinding wheels and other related items Damage to the product resulting from tampering accident abuse negligence unauthorized repairs or alterations unapproved attachments or other causes unrelated to problems with material or workmanship are not covered by this warranty Any implied warranties shall be limited in duration to two years from date of purchase Some states in the U S and some Canadian provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In no event shall seller be liable for any incidental or consequential damages including but nat limited to liability for loss of profits arising from the sale or use of this product Some states in the U S and some Canadian provinces do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state in the U S province to province in Canada and from country to country This limited warranty applies only to PROXXON power tools sold within the United States of America Canada the commonwealth of Puerto Rico and Mexico For warranty
7. ription The PROXXON Detail Sander MICROMOT OZI 115 E is ideal for grinding difficult to reach areas such as corners edges joints and cavities Thanks to the oscillating grinding plate Fig 2 better grinding results are achieved than are possible using Detail Sanders that operate with eccentric action Additional attach 6 Symbol Name Designation Explanation V Volts Voltage potential A Amperes Current Hz Hertz Frequency cycles per second W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time g Diameter Size of drill bits grinding wheels etc ng No load speed Rotational speed at no load min Revolutions or reciprocation Revolutions strokes surface per minute speed orbits etc per minute 1 2 3 Selector settings Speed torque or position settings Higher number means greater speed Infinitely variable selector Speed is increasing from narrow end gt Arrow Action in the direction of arrow Alternating current Type or a characteristic of current E Class II construction Designates Double Insulated Construction tools ments can be fitted such as circular saw blades or diamond cutting blades to disaggregate the most disparate materials in inaccessible areas This machine features e Housing crown made of diecast aluminium for precision ball bearing fit and increased durability under extreme loads e Quiet running enclosed ventilated full wave electronic motor e Grinding shoe
8. sed by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Some material may produce harmful or toxic dust i e lead containing paint some kinds of wood or metal Bis Symbols Important Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer Operating Instructions Legend 1 Grinding shoe 2 Screw 3 Speed control button 4 ON OFF switch 5 Hoop 6 Mains supply cable 7 Ventilation slots Machine desc
9. sing screw 28520 04 Shaft 28520 24 Control knob 28520 05 Nut 28520 25 Switch 28520 06 Ball bearing 28520 30 Cap 28520 07 Circlip 28520 31 Bow 28520 09 Circlip 38520 32 Power cord incl plug and 28520 10 Lever grommet 28520 11 Sintered bearing 38520 33 Board 28520 12 Circlip 28520 34 Back up ring 28520 13 Ball bearing 38520 35 Motor incl Pinion gear 28521 14 Circlip 28520 36 Centering ring 28520 15 Ball bearing 28520 37 Shaft 28520 16 Circlip 28520 38 Pinion gear 28520 18 Gear head 38520 97 Packaging not shown 28520 19 Motor fastening screws 38520 99 Manual incl security 28520 20 Protective strip instructions not shown 28520 21 Fan LIMITED WARRANTY OF PROXXON POWER TOOLS FOR HOME USE Prox Tech Inc Seller warrants to the original purchaser only that all PROXXON consumer power tools will be free from defects in material or workmanship for a period of two years from the date of purchase Seller s sole obligation and your exclusive remedy under this limited warranty and to the extent permitted by law any warranty or condition implied by law shall be the repair or replacement of parts without charge which are defective in material or workmanship and which have not been misused carelessly handled or misrepaired by persons other than Seller or Authorized Service Station In the event of a failure of a product to conform to this written warranty please refer to the Servic
10. with velcro facing for quick replacement of grinding pads Technical data Motor Voltage 115V Power 100 Watt Speed 3 000 to 10 000 min Weight approx 1 7 Ib 780 g Characteristic noise emission 74 dB A Noise level may exceed 85 dB A during operation Ear protection must be worn Vibration at handle lt 2 5 m s E Double insulated tool Proper handling of the machine Replacing grinding pads 1 Hold grinding pad at one corner Fig 3 to remove 2 Place new grinding pad on grinding shoe to fit and then press on firmly Note Replace dull grinding pads promptly To make optimal use of individual grinding pads offset pads at 120 after each use Removing installing and rotating grinding shoe It may be necessary to rotate the grinding shoe to access hard to reach areas Important Unplug machine before replacing or turning shoe 1 Remove grinding pad Fig 3 2 Detach screw 2 Fig 1 using Allen wrench In the event that screw is jammed exert load moment against grinding shoe to avoid unnecessary mechanical stress Replace grinding shoe or rotate to desired position Re tighten screw without exceeding tightening torque of 5 Nm Important Always ensure that only suitable at tachments are used Always observe the relevant safety precautions A 0 Operating the machine Important Always wear protective goggles when operating the machine 1 Switch on machine at switch 4
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