Longevity 880077 Instructions / Assembly
Contents
1. a screen or curtain designed to keep passer byes from viewing the arc e The arc spray and metal spray from machine use may cause nearby fires Use caution e If after reviewing this manual you have any problems in setting up or operating your machine contact us at help longevity inc com 10 Page ONGEVITY Longe FORCECUT 40 40 AMP Plasma cutter 110v 220v www longevity MAIN TECHNICAL DATA i ee FORCECUT 40D Power voltage v 1 phase 110V 10 1 phase 220V 10 Frequency Hz 50 60 No load voltage v 370 405 Rated input current A 47 9 29 9 Rated output voltage v 93 2 96 Output current regulation A 14 33 14 40 Duty cycle 60 Efficiency 80 Power factor 0 73 Pilot arc model Low Frequency Pilot Arc Burner inter diameter mm 1 0 Pressure of air compressor kg 4 5 Thickness mm 1 12 Weight kg 13 8 Dimensions mm 500 X 245 X 450 111P lt ga ONGEVITY LONGEVI FORCECUT 40 40 AMP Plasma cutter 110v 220v www longevity inc corr Front Panel Power Over Current Air Pressure Indicator Indicator Gauge Phase Indicator Power Switch Air Pressure Adjustment Amperage Adjustment z z Pilot Torch j Are Trigger Connection cola E Connection 12 Page ONGEVITY LONGEVI FORCECUT 40 40 AMP Plasma cutter 110v 220v www longevity inc com 1Phase 110V 220V Air compressor Cutting torch The panel picture above2. is for reference only If any difference with the real machine please follow with the real machine 131Page LONGEVITY www longevity inc cor FORCECUT 40 40 AMP Plasma cutter 110v 220v Check Prior to Use 1 Check if cutting machine is grounded securely according to standard 2 Check if all connectors are connected firmly 3 Check if power voltage is correct Basic Operation 1 Ensure that all cables are connected to the machine 2 Ensure that the machine s OFF ON switch is set to OFF and plug the machine into the electrical outlet 3 Connect the air compressor supply line to the air input side on the water separator 4 Turn the ON OFF switch to ON The cooling fans should operate and the ON indicator LED or power switch if applicable should illuminate 5 Clean the contact point on the work piece to ensure a good electrical connection Ensure that no rust of paint is present that could create an open circuit 6 Connect the ground clamp to the work piece to be cut 7 Connect the torch to the unit properly 8 With the pilot arc knob connected you should get a full continuous arc when the trigger on the torch is pressed 9 Depress the button on your torch to start the arc and begin cutting 10 You can test the air to insure that is it properly flowing by selecting Auto Gas Air Flow Air will pass through the torch continuously 11 If necessary remove slag from the under part of the cut using a grinder or ch
3. 91 Foley St Hayward CA 94545 Toll Free Customer Support 1 877 LONG INC 1 877 566 4462 Website www longevity inc com Sales sales longevity inc com Customer Service help longevity inc com Dealers dealers longevity inc com Complaints complaints longevity inc com Please join our welding forums to share welding tips and tricks to receive useful information from customers who also use our products and to be a part of the Longevity welding community at www freeweldingforum com ONGEVI Y REA Check out LONGEVITY Racing at www longevity racing com 4lPage LONGEVITY www longevity inc cor FORCECUT 40 40 AMP Plasma cutter 110v 220v Warranty LONGEVITY Plasma Cutters Welders and Multi Purpose Welders are covered for specific Parts and Labor warranty at our facility For detailed information regarding your specific LONGEVITY welder or cutter please view our Terms and Policies page on our website at the following website link http www longevity inc com terms Shipping Damage Your machine is insured against damage during shipping Keep all packing materials and containers in case machine must be returned We will initiate a claim with the shipping company to cover damage or loss If there is shipping damage upon opening your package our customer service team will work with you to get the matter resolved SlPage ONGEVITY lone FORCECUT 40 40 AMP Plasma cutter 110v 220v ww longevity inc corr I
4. ONGEVI Y TM The power to last Operating Manual For m EON su LIE FORCECUT 40D 40AMP Plasma Cutter 110v 220v ONGEVI Y www longevity inc con FORCECUT 40 40 AMP Plasma cutter 110v 220v Table of Contents PG 3 Thank you From LONGEVITY PG 4 6 Warranty Shipping Damage Order Information PG 7 General Description PG 8 9 Warning and Safety Information PG 10 Safety Tips PG 11 Technical Data Specifications PG 12 Front Panel PG 13 Basic Installation PG 14 15 Basic Operation PG 16 Troubleshooting PG 17 Enjoy your new plasma cutter machine from LONGEVITY 2lPage LONGEVITY www longevity inc cor FORCECUT 40 40 AMP Plasma cutter 110v 220v THANK YOU We at LONGEVITY want to thank you for purchasing our product You are almost ready to experience Longevity Welding first hand Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter welder If you have any questions during or after reading this manual please feel to contact us Please take a moment to register your product on our website at www longevity inc com or www lweld com Once again thank you for choosing Longevity as your main welding supplier 3lPage ONGEVITY www longevity inc com FORCECUT 40 40 AMP Plasma cutter 110v 220v Longevity Global Inc 235
5. c thanks you for your purchase and the opportunity to be able to serve you If after reviewing this manual you have any problems in setting up or operating your machine contact us at help longevity inc com LONGEVITY Global Inc Toll Free 1 877 LONG INC 1 877 566 4462 Website www longevity inc com Sales sales longevity inc com Customer Service help longevity inc com Dealers dealers longevity inc com Please join our welding forums to share welding tips and tricks to receive useful information from customers who also use our products and to be a part of the LONGEVITY welding community at www freeweldingforum com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing please check out www longevity racing com Enjoy your new plasma cutter machine from LONGEVITY Thanks again
6. d clockwise and but nothing is allow pressure Check the consumables and make sure they are happening properly assembled Check the ground clamp and proper grounding to the unit Check pilot arc wire to insure it is properly connected to the unit Consumables Improper air flow Increase the PSI on the regulator check for tips are being leaks in the hose maintain a distance of 1 8 from the torch tip or consumed work piece a Are Slow travel speed Increase travel speed or am it Slag Cutting peed p perage on unit Check Air Pressure Insure your unit is capable of cutting the desired Poor Cut Quality thickness of material Check the consumables to insure they are producing a stable arc Replace Consumables and insure you have the proper PSI at the regulator Inconsistent Improper grounding or possible lack of air pressure Check and Arc replace consumables and adjust the regulator to proper PSI Plasma Cutter Check consumables to insure they are super tight Possibly replace Pilot Does not the tips Insure that you have compressed air flowing to the unit Ignite Drop the PSI pressure 0 C 0 The unit has reached its DUTY Cycle Leave power of the machine C Over Current LED on and allow fans to cool the machine You can also turn the a Licht machine off to properly cool it Do not continue to weld until light is ems off I Contact LONGEVITY Toll Free 1 877 566 4462 or via email at ssue Not Listed 16 Page LONGEVITY Global In
7. ing the units with inverter technology we are able to produce smaller and more efficient units During the manufacturing process we keep maintenance and repair in mind by enabling the internal components of the machine to be simple plug and operate circuitry enabling all mother boards to be simply replaced and swapped out The ForceCut series plasma cutters use special safety redundant circuitry with built in auto protection and self adjusting circuitry to keep the machine running at a safe threshold This helps protect the machine from over voltage power spikes tip blowouts and shorting We hope you enjoy your LONGEVITY ForceCut series plasma cutter 7iPage LONGEVITY ww longevity inc com Warnings and Safety FORCECUT 40 40 AMP Plasma cutter 110v 220v Welding and plasma cutting may be dangerous to the operator and to bystanders if the equipment is not operated properly Welding or cutting must be performed in accordance with all relevant safety regulations Carefully read and understand this instruction manual before installing and operating this equipment Changing function modes during welding may damage equipment Before welding disconnect the electrode holder cable from the equipment A circuit breaker is required to prevent electrical overload of the equipment Only high quality welding tools should be used Electric Shock can be fatal Ensure that ground cable is connected in accordance w
8. isel after your cut 14 Page LONGEVITY www longevity ine cor FORCECUT 40 40 AMP Plasma cutter 110v 220v Operation environment 1 The cutting machine can perform in an environment where conditions are particularly harsh and with outside temperature between 10 and 40 degrees centigrade with a dampness level of max 80 2 Avoid using in sunshine and dropping environment 3 Keep machine dry and avoid water in the machine 4 Do not use the cutting machine in an environment where conditions are polluted with high concentrations of dust or corrosive gas in the air CUTTING NOTES 1 Make sure copper tip does not come in direct contact to work piece when user is cutting Torch should be inclined and it is 1 mm from inter hole of copper tip to work piece in order to protect copper tip 15 Page LONGEVITY w longevity inc cor FORCECUT 40 40 AMP Plasma cutter 110v 220v Trouble shooting If your unit is not properly functioning please call us immediately toll free at 1 877 566 4462 for support We have included a small table here to diagnose most common problems Problems Causes and Solutions help longevity inc com Problems Cause Solutions Machine will not Check cords and breaker If nothing is found contact turn on LONGEVITY i Check to see if you have the air regulator to the correct pressure The machine runs Make sure the regulator adjustment knob is turne
9. ith applicable safety codes Never touch electrodes wires or circuit components with bare hands Wear dry welding gloves when welding The operator must be insulated from the work piece Smoke and gas can be harmful to health Ensure that the working area is well ventilated Avoid breathing smoke and gas generated during the welding process Cutting and welding can cause cancer because of the smoke that comes from the welds and cuts Arc light emission can be harmful to eyes and skin Always wear a welding helmet anti radiation glass and work clothes while welding Ensure that people in or near the working area are protected 8IPage LONGEVITY FORCECUT 40 40 AMP Plasma cutter 110v 220v www longevity inc corr Welding splash is a fire hazard Keep flammable material away from the work place Keep a fire extinguisher nearby and have all personnel trained in its use Surface noise generated while welding or cutting can be harmful to hearing In the event of a machine fault Refer to this instruction manual If the fault cannot be determined contact your local dealer or supplier for assistance E er 9lPage ONGEVITY LONGER FORCECUT 40 40 AMP Plasma cutter 110v 220v ww longevity inc corr Safety Tips Consider the following tips to ensure safe operation of your welding cutting equipment e Ensure that this welding equipment is installed in an area free of co
10. n Warranty Service Customers who own machines that are in warranty and require service should contact our Warranty Department by email at help longevity inc com to obtain a return authorization code In addition to the warranty we offer we would like for you to register your product on our website at www longevity inc com resources Remember warranty starts from the date of purchase For your convenience write your order information below so you can track your order in case you need warranty work Order No Date of Purchase Warranty Period Out of Warranty Service Customers who own machines that are out of warranty and require service should contact us for an estimate Longevity offers an exchange program on out of warranty units We also help non LONGEVITY customers with repairs replacement and service If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller Longevity will lend out hand Our warranty policy is also available for all plasma cutters and welders For more information please email us at help longevity inc com 6 Page LONGEVITY www longevity inc corr FORCECUT 40 40 AMP Plasma cutter 110v 220v General Description The FORCECUT Series plasma cutters offer a revolutionary new approach to plasma cutting technology LONGEVITY plasma cutters use the newest technology available in the welding industry with the help of IGBT internal components By produc
11. rrosive chemical gases flammable gases or materials and explosive chemicals e The area should contain little dust and have a humidity of no more than 80 e Operate the welding equipment in an area sheltered from direct sunlight and precipitation Work area temperature should be maintained at 100C to 400C e If because of an overload the machine suddenly stops and it is necessary to restart it leave the internal fan operating to lower the inside temperature e Always wear protective clothing and a welding mask to protect your skin e Wear safety goggles designed to darken the arc generated by your machine e Wear suitable noise protection to protect your hearing e Ensure that machine is grounded through the power cord or on the machine case e Never operate the machine in bare feet or on a wet floor e Never switch the machine off while it s in use Doing so will damage the internal circuitry e Ensure that your circuit breaker is rated to handle the current requirements of your machine e Use a UL approved receptacles and plugs with your machine Never hard wire the machine to main power e Work in a well ventilated area to avoid smoke Keep your head out of the smoke Ensure that air is flowing away from you to avoid inhaling smoke e Ensure proper ventilation through the machine s louvers Maintain a distance of at least 12 inches between this cutting equipment and any other objects in the work area e Use
Download Pdf Manuals
Related Search