EMAX HPP3Y0732T Use and Care Manual
Contents
1. 1 Plug auto drain into 120V outlet 2 Set timers to desired settings See figure 4 If drain is used for multiple units increase timer settings as needed 3 Use test button to check proper operation Refer to maintenance section for proper care Electrical Safety IM oan Be sure only trained and authorized personnel install and maintain this compressor in accordance with all applicable federal state and local codes standards and regulations Follow all NEC National Electric Code standards especially those concerning equipment grounding conductors 1 Follow all NEC and local codes for electrical wiring Allow only authorized EMAX service person or cer tified electrician to install electrical components 2 Put unit on dedicated circuit and make sure no other electrical equipment is wired into it Failure to wire unit on independent circuit can cause circuit overload and or imbalance in motor phasing Install proper No Fuse Breaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere rating 4 Ensure supply line has the same electrical char acteristics voltage cycles and phase as the electric motor 5 Refer to amp load information on motor tag and use correctly sized wiring Be sure to consider distance between power supply and machine 6 Install surge protection device between power supply and compressor motor 7 Make sure to install properly sized breakers2. Tank Drain daily If unit is equipped with electronic auto drain 1 Check daily to ensure proper operation 2 Clean filter daily Refer to figure 13 Not included on all units Manual OPEN CLOSE 1 Close manual valve 2 Remove filter cap and filter 3 Clean filter P Auto drain 4 Reassemble drain filter 5 Open manual valve Filter cap Figure 13 Clean filter in automatic drain Maintenance Schedule Daily Weekly Monthly Every 3 months LI Check oil level L Check for unusual operation Correct before damage occurs O Clean air filter L Change oil after first 50 hours LI Check and tighten all bolts as required O Check all connections for air leaks C Check belts for proper tension wear and alignment D Change oil Troubleshooting Chart Problem Low air pressure Overheating Possible Causes Clogged inlet filter Air leak s in system Application exceeds rated air output of compressor Cylinder head valves not sealing Insufficient power Duty cycle exceeded Improper rotation Head valve s not seating properly Blown cylinder head gasket s Restriction in head intercooler or check valve Low oil Dirt in intercooler fins or cylinder fins Poor ventilation ambient temperature too high 11 WwW N A Operating Instructions O Check safety valve L Drain tank and traps L General unit cleaning Q Check fo
3. electrical protective equipment and personal hearing protective equipment Inspection Inspect compressor prior to any A WARNING use Check for external damage 24 that might have occurred during transit Be careful of moving parts am then test pulley by turning it freely by hand Report any dam age to delivery carrier immediately Make sure pallet mounted compressors are firmly secured to the pallet before moving NEVER attempt to move a compressor that is not secure as serious injury or property damage could occur A forklift may be necessary for unloading the EMAX compressor Use all forklift safety measures and require a certified forklift operator Refer to figure 1 for safe unloading procedure Forklift Safety 1 Make sure lift operator stays aware while moving compressor 2 Be sure load is secure and well balanced before moving the compressor 3 Make sure forks are fully engaged and level before lifting or moving compressor 4 Keep load as low as possible and observe safe operating practices Keep unit level and be careful of top heavy load OO Figure 1 Keep unit level Lifting Safety 1 Carefully inspect all lifting equipment and make sure it is in good condition Rated capacity should exceed compressor weight Make sure lifting hook has a functional safety latch or equivalent and is properly attached to lifting feature 2 Make sure lifting points are in
4. good condition and tighten any loose nuts or bolts before lifting 3 Use provided lifting feature or appropriate sling A sling must be used when moving compressor with a helicopter or other air borne equipment Be sure to follow OSHA standards 29 CFR 1910 Subpart N 4 Use guide ropes or equivalent to prevent twisting or swinging of the compressor while it is in the air and NEVER attempt to lift in high winds Keep compressor as low to the ground as possible 5 Keep persons away and make sure no one is under the compressor while it is lifted 6 Only use lifting features provided for entire com pressor package NEVER use bolts or other hooks on invididual components to move the compressor 7 Make sure to put compressor on a level surface that can support the weight of the compressor and load ing equipment AWARNING Do not operate unit if damaged during shipping handling or use Operating Instructions Damage may result in bursting and cause injury or property damage Installation Area 1 Install compressor in a clean dry and well lit area Be sure installation area can maintain a temperature range between 35 110 F A CAUTION If ambient temperature drops below 32 F be sure to protect safety relief valves and drain valves from freezing NEVER operate compressor with temperatures below 15 F or above 125 F 2 Allow sufficient space around compressor for maintenance access and adequate airflow Mount
5. must have Emax Inc lubricant Synthetic exclusively the same which must be purchased from Emax Inc Mixing different brands of oils will void the pump warranty A service kit must be purchased from Emax or an Emax dealer for this warranty to apply Service kits contain an air filter and synthetic oil that must be changed annually Annual proof of purchase of all oil programs must be maintained by the original purchaser of the compressor pump If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will void this warranty Exclusions include service such as OIL CHANGES FILTER REPLACEMENTS GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEAN ING and are not covered under warranty Warranty shall be void under the following conditions Failure to routinely change oil and to maintain a clean filter or exceeding 70 duty cycle resulting in overheat ing and excessive wear and tear or exposing electrical components to rain or water or installing the unit in a hostile environment such as acid vapors or any caustic or abrasive matter that may be ingested into the pump or installing the unit in an enclosed area where lack of cooling ventilation is present such as in boiler or equipment rooms where the ambient air exceeds 100 F 3 THAT EACH COMPRESSOR UNIT TO BE FREE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS FOR THE COMPRESSOR
6. operating the compressor Breaker Power Supply Wire connection 220 V from coil to Common pressure switch Power Power Power E ground wire 1 Pressure Switch 110V Power Wires Jumper wire from 3L2 power to NC96 Starter Jumper wire from bottom of Jumper wire selector switch from 1L1 to to pressure switch top of NC NC selector switch 96 Overload 95 Jumper wire from NC95 to A2 ON OFF Selector Switch if equipped Figure 7 Three Phase Wiring Diagram with magnetic starter 2 NEVER allow modifications to compressor structure or controls 3 Keep all ignition sources away from exposed electrical parts 4 Keep all persons clear of compressor during start up and operation 5 NEVER operate the compressor with the fan coupling or other guards removed 6 DO NOT engage in horseplay with air hoses as death or serious injury may result 7 Make sure to provide adequate ventilation and use proper lubricant while operating the compressor If lubricant or other combustible substances are spilled clean up immediately 8 When checking or adding lubricant or when re filling air line anti icer systems with antifreeze compound shut off compressor and allow it to cool Keep sparks flames and other ignition sources away and DO NOT permit smoking in the vicinity 9 Stop compressor and disconnect power if a hazardous condition arises 10 Wear snug fitting clothing and con
7. unit with pulley towards wall and leave a minimum of 15 inches of clearance 3 Use shims to level compressor if installation area is not flat This will avoid excessive vibration and premature pump wear A DANGER DO NOT install compressor in boiler room paint spray room or area where sandblasting occurs Make sure inlet air is away from exhaust fumes or other toxic noxious or corrosive fumes or substances 4 If acid is used in operating environment or air is dust laden pipe intake to outside fresh air Increase pipe size by one size for every 20 feet of run Be sure to install protective hood around intake filter 5 In operating environments where excessive wa ter oil dirt acid or alkaline fumes are present a TEFC totally enclosed fan cooled motor is recommended Check nameplate for motor type 6 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compressor which could cause rust and or motor shorting Piping Safety Steps 1 Install appropriate flow limiting valves as nec essary according to pipe size s used and run lengths This will reduce pressure in case of hose failure per OSHA Standard 29 CFR 1926 302 b 7 2 Flow limiting valves are listed by pipe size and rated CFM Select appropriate valves accordingly in accordance with the manufacturer s recommen dations EMAX Electric Operated Piston Compressors Piping Tank Installation
8. 1 Place tank feet on 1 4 thick rubber pads Thicker padding will increase vibration and the possibility of cracking the tank or other unit damage Do not place unit on dirt floor or uneven surface 2 Fasten anchor bolts snugly but do not overtight en so normal vibration will not damage unit A DANGER Compressor unit is top heavy and A DANGER must be bolted to solid flat surface to avoid falling and premature pump wear Splash lubrication will not operate properly if unit is not level 3 Use a flexible connector between compressor tank and piping system to minimize noise vibration unit damage and pump wear 4 Install appropriate ASME code safety valves and make sure piping system is equipped with adequate condensate drains See figure 2 Refer to figure 3 for recommended closed loop installation Coalescing Filter Ball with Auto Drain To Shop Piping Water Drain Valve Air Tank Figure 2 Basic Piping Diagram A WARNING Never install a shut off valve such as a glove or gate valve between the pump discharge and the air tank unless a safety valve is installed in the line between valve and pump 5 Make sure any tube pipe or hose connected to the unit can withstand operating tem peratures and retain pressure AWARNING Never use plastic PVC pipe for compressed air Serious injury or death could result 6 Never use reducers in discharge piping Keep all piping and fittings the sam
9. 4 NEVER modify the compressor and or controls in any way 5 Keep a first aid kit in a convenient place Seek medical assistance promptly in case of injury Avoid infection by caring for any small cuts and burns promptly Breathable Air 1 NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal State or Local codes or regulations PMY ielia m Death or serious injury can result from inhaling compressed air without using proper safety equipment See OSHA standards s on safety equipment 2 DO NOT use air line anti icer systems in air lines supplying respirators or other equip ment used to produce breathable air DO NOT discharge air from these systems in unventi lated or other confined areas Pressurized Components This equipment is supplied with a ASME designed pressure vessel protected by an ASME rated relief valve Pull the ring before each use to make sure the valve is functional Refer to figure 10 DO NOT attempt to open valve while the machine is under pressure Personal Protective Equipment Be sure all operators and others around the compressor and its controls comply with all appli cable OSHA Federal State and Local regulations codes and standards relating to personal protec tive equipment This includes respiratory protec tive equipment protection for the extremities protective clothing protective shields and barri ers
10. ES FILTER REPLACEMENTS GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEAN ING and are not covered under warranty Further Exclusions include failure to fully and completely follow the guidelines set forth in the manual Of specific note is where a product is used where granite and or concrete work is performed or conditions are dusty and the product is required to be housed in a separate room from the adverse conditions where the product has access to fresh air intake Parts used for warranty purposes must be supplied by Emax Inc Warranty work will be performed by an approved Emax Inc Technician If any maintenance other than routine maintenance is performed by a non approved Emax Inc Technician written pre approval must be obtained from Emax Inc to prevent voiding this Warranty Failure to fully comply with this warranty and fully comply with the manual herein will void this warranty All warranties are nontransferable The Oil Purchase Program is effective as of January 1 2011 12
11. P RV P l Operating Instructions ee A IR_FORCE TECHNOLOG yam Since 1977 Energy efficiency amp MAX imum performance ELECTRIC OPERATED PISTON COMPRESSORS EMAX designs and manufactures products for safe operation However operators and maintenance persons are responsibile for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation Keep these instructions for reference CE EMNP000001 0810 EMAX Electric Operated Piston Compressors Contents Page No Page No Model Specification Charts 2 3 Operation 0 000 ee ee 8 Description ssanusseeaa eenen 3 Safety Rules 000 eee 8 Safety Information 4 Start Up ure ae kee edo enhances 9 Tag Definitions 500 4 Continuous Run Feature 9 Basic Guidelines 4 Maintenance ecececee 9 Breathable Air 0008 4 Safety SUEDS es cae aw Mase Soe ead 9 Pressurized Components 4 Belt Adjustment 00 10 Personal Protective Equipment 4 Changing Oil o oo aonan nanan nanna 10 Inspection 0 cee eee eee 4 Safety Valve 200 0s eee 10 Forklift Safety 2 2 5 Tank 0 cc ccc ccc cc cece eee eee 10 Lifting Safety 1 0 ee eee eee 5 M
12. PUMP AND 2 YEARS ON THE REMAINDER OF THE UNIT FROM THE DATE OF PURCHASE The UNIT also carries a 1 year labor warranty Emax and each of its subsidiaries is not responsible for downtime during warranty service If downtime is necessary it is the Purchaser s discretion and obligation at Purchaser s expense to have a redundant compressor Warranty repairs shall not include freight costs Purchaser is responsible for returning unit to Emax Inc This pump MUST have Emax Inc Lubricant Synthetic exclu sively the same which must be purchased from Emax Inc Mixing different brands of oil will void this warranty A service kit must be purchased from Emax or an Emax dealer for this warranty to apply Service kits contain an air filter and synthetic oil that must be changed annually Annual proof of purchase of all oil programs must be maintained by the original purchaser of the compressor unit If the unit runs out of oil this warranty is void Failure to fully comply with this warranty and fully comply with the manual herein will void this warranty Exclusions include service such as OIL CHANGES FILTER REPLACEMENTS GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEAN ING and are not covered under warranty Warranty shall be void under the following conditions Failure to routinely change oil and to maintain a clean filter or exceeding 70 duty cycle resulting in overheat ing and excessive wear and tear or exposing electri
13. SOR PUMP TO BE FREE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 10 YEARS ON THE ROTARY SCREW AIR COMPRESSOR PUMP FROM THE DATE OF PURCHASE Emax and each of its subsidiaries is not responsible for downtime during warranty service If downtime is neces sary it is the Purchaser s discretion and obligation at Purchaser s expense to have a redundant UNIT This warranty applies to rotary screw rotors and bearings The electric motor carries a five year warranty and a 2 year warranty on the rest of the compressor unit The screw compressor MUST have Emax Inc Lubricant Synthetic exclusively the same which must be purchased from Emax Inc Mixing different brands of oil will void this warranty and cause the rotors to varnish All air filters oil filters and oil separator filters must be purchased from Emax Inc and the screw compressor must have Emax Inc Synthetic Rotary Screw oil purchased exclu sively from Emax or an Emax dealer for this warranty to apply Annual participation in all oil programs are required by original purchaser of the unit outlined by the following a Purchase an oil sample kit for oil analysis by Emax or Emax Dealer d The laboratory will perform an oil analysis then email b Oil sample kit contains 20 oil sample containers One 1 oil sample a report to email address required when oil sample is is to be sent for analysis by an Emax oil analysis laboratory every provided six 6 months so oil can be tested twic
14. X Electric Operated Piston Compressors Breaker Power Supply Wire connection 220 V from coil to pressure switch Power Power Common ground wire Pressure Switch 110V Power Wires Jumper wire from 3L2 power to NC96 Jumper wire from bottom of selector switch Jumper wire to pressure switch from 1L1 to top of NC NC selector switch 96 Overload 95 Jumper wire from NC95 to A2 ON OFF Large jumper wire Selector Switch 5L3 to T2 on overload if equipped Figure 6 Single Phase Wiring Diagram with magnetic starter Three Phase Motors See figure 7 Connect first power lead to 1L1 2 Connect second power lead to 3L2 3 Connect third power lead to 5L3 4 Connect ground wire to existing motor ground wire 5 Check for proper motor rotation When facing motor shaft pulley should turn counterclock wise If rotation is reversed turn off power then switch two power leads A CAUTION Ensure wiring is installed according to voltage required for proper motor operation 220V or 460V Operation Safety Rules 1 Make sure all operators receive product train ing read and understand all instructions AWARNING Keep all flammable combustible poisonous and noxious materials A Pi away from operating area Make g sure there are no oily rags trash leaves litter or other combustible materials in operating area Keep suitable fully charged fire extinguishers nearby when servicing and
15. aintenance Schedule 11 Installation 22 5 Troubleshooting 11 ATCA oe ee eee eee 5 Warranty ieai a ee ee eee 12 Piping Safety 5 Piping Tank Installation 6 Electronic Auto Drain if equipped 6 Electrical Safety 2 7 Wiring Installation 7 Model EPOSHO8011 EPO7HO80V1 EP10H120Y1 EPO7HO80V3 EP10H120Y3 Tank Type Horizontal Horizontal Horizontal Horizontal Horizontal Dimensions inches 76 x 30 x 56 76 x 30 x 56 78 x 32 x 50 76 x 30 x 56 78 x 32 x 50 Model EPO5V08011 EPO7VO80V1 EP10V120Y1 EPO7VO80V3 EP10V120Y3 Tank Type Vertical Vertical Vertical Vertical Vertical Dimensions inches 34 x 24 x 72 34 x 24 x 72 50x32x78 34 x 24 x 72 50 x 32x78 Tank Size 80 Gallon 80 Gallon 120 Gallon 80 Gallon 120 Gallon Description 5HP 7 5HP 10HP 7 5HP 10HP Single Phase Single Phase Single Phase Three Phase Three Phase SCFM 175 psi 17 0 26 0 35 0 26 0 35 0 Max PSI 175 175 175 175 175 Motor HP 5HP 7 5HP 10HP 7 5HP 10HP Motor RPM 1750 1750 1750 1750 1750 Voltage 208V 230V 208V 230V 208V 230V 208 230 460 575 208 230 460 575 Pump Model APP210524T APP4V1043T APP3Y1544T APP4V1043T APP3Y1544T Pump RPM 650 640 600 640 600 Noise DB A 73 73 76 73 76 Outlet Connection NPT 3 4 NPT 3 4 NPT 1 NPT 3 4 NPT 1 Weight 5 Lbs 715 958 1095 958 1095 Shipping Weight 800 1043 1242 1043 1242 Operating Instructions Mo
16. and fuses 8 The unit must be properly grounded DO NOT connect ground wire to air or cooling lines Operating Instructions IMD ease improperly grounded electrical components are shock hazards Make sure all the components are properly grounded to prevent 9 Make sure proper overload protection for the motor is installed death or serious injury Wiring Installation Install power leads into terminals opposite motor wires When wiring unit with magnetic starter do not install power A 6 directly to pressure switch to 4 avoid possible fire and property damage Ensure power supply and internal wiring is adequate according to voltage and frequency stated on motor nameplate and starter Voltage should not vary more than 12 to ensure proper operation of compressor Single Phase Motors No Magnetic Starter 1 Connect first power lead to 1L1 2 Connect second power lead to 3L2 3 Connect ground wire to existing motor ground wire Breaker Power Supply 220 V Power Power 1 2 110V Power Wires Starter Common ground wire Figure 5 Single Phase Wiring Diagram without magnetic starter Single Phase Motors With Magnetic Starter 1 Connect first power lead to 1L1 Leave exist ing jumper wire installed See Figure 6 2 Connect second power lead to 3L2 Leave existing jumper wire installed 3 Connect ground wire to ground lug 4 Ensure all wiring and terminals are properly tightened EMA
17. cal components to rain or water or installing the unit in a hostile environment such as acid vapors or any caustic or abrasive matter that may be ingested into the pump or installing the unit in an enclosed area where lack of cooling ventilation is present such as in boiler or equipment rooms where the ambient air exceeds 100 F 4 THAT EACH DRYER UNIT TO BE FREE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS on the HEAT EXCHANGER AND 2 YEARS ON THE DRYER UNIT FROM THE DATE OF PURCHASE Emax and each of its subsidiaries is not responsible for downtime during warranty service If downtime is necessary it is the Pur chasers discretion and obligation at Purchaser s expense to have a redundant DRYER UNIT Warranty repairs shall not include freight costs Purchaser is responsible for returning unit to Emax Inc Each DRYER UNIT must have a coalescing filter attached to the intake of the dryer to remove any oil or dirt before air enters the dryer Failure to install coalescing filter will void the warranty 5 GENERAL PROVISIONS Emax and each of its subsidiaries is not responsible for downtime during warranty service If downtime is necessary it is the Purchaser s discretion and obligation at Purchaser s expense to have a redundant compressor Warranty repairs shall not include freight costs If necessary the Purchaser is responsible for returning unit and or applicable part s to Emax Inc Exclusions include service such as OIL CHANG
18. del EP15V120Y3 EP15H120Y3 EP20H120V3 EP25H120V3 Description ie ae rice a a a i ee SCFM 175 psi 52 0 52 0 68 0 89 0 Max PSI 175 175 175 175 Motor HP 15 Hp 15 Hp 20 Hp 25 Hp Motor RPM 1750 1750 1750 1750 Voltage 208 230 460 575 208 230 460 575 208 230 460 575 208 230 460 575 Tank Size 120 Gallon 120 Gallon 120 Gallon 120 Gallon Vertical Horizontal Horizontal Horizontal Pump Model APP3Y2062T APP3Y2062T APP4V2598T APP4V2598T Pump RPM 640 640 640 740 Noise DB A 76 76 78 79 Outlet Connection NPT 1 NPT 1 NPT 1 NPT 2 Dimensions ae 33 x 24x 73 79 x 32 x 62 72 x 30x51 72 x 30x51 Weight lbs 1410 1410 1500 1703 Shipping Weight 1512 1512 1609 1810 Description Unit configuration and appearance varies by model Callouts are for general identification Unloader line Air filter Beltguard Electric motor Belt tensioner plate Pressure switch with unloader Pump oil drain valve Check valve Ball valve Air outlet Raised pump mounting brackets a Air receiver Tank Oil site glass Dual Timer Electronic auto drain not included on all models Pilot valve Pressure gauge Pressure relief ile Tank anchor bolt location 4 typ EMAX Electric Operated Piston Compressors Safety This manual contains very important information to know and understand This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help un derstand this information observe the following A DANGER Danger indicates an
19. e size in the piping system Minimum Pipe Size For Compressed Air Lines Pipe size shown in inches Length Of Piping System SCFM 25ft 50ft 100ft 250 ft 20 3 4 3 4 3 4 1 40 3 4 1 1 1 60 3 4 1 1 1 100 1 1 1 1 1 4 125 1 1 4 1 1 4 1 1 2 1 1 2 PLAN VIEW Closed loop system Air Drop Install tee fitting typ in piping from air supply to minimize pressure drop and to allow airflow in two directions Air Drop From Compressor Install tee fitting with branch to top to minimize condensation in air drop ELEVATION Water trap with drain From Compressor Figure 3 Closed Loop Installation 7 For permanent installations of compressed air systems determine total length of sys tem and select correct pipe size Make sure underground lines are buried below frost line and avoid areas where condensation could build up and freeze To Air Tool 8 Test entire piping system before underground lines are buried Be sure to find and repair all leaks before using compressor A WARNING Never exceed recommended pressure or speed while operating compressor Electronic Auto Drain if equipped One auto drain can be used for multiple compres sor units Install necessary piping with appropriate fittings Not included on all units Drain interval Pipe to tank outlet s Drain time Filter access Clean regularly Manual OPEN see Fig 13 CLOSE valve Figure 4 Auto Drain Feature
20. e yearly e Provide annual proof of purchase for oil filter service kit c Oil samples are obtained by draining ____ ozs of oil into container f Maintain proper oil level in unit at all times If the unit then mailing sample container to laboratory address provided in oil runs out of oil this warranty is void sample kit Failure of original purchaser to comply with any of the above conditions pertaining to oil analysis with void the complete unit warranty A full detailed maintenance schedule must be sent to Emax Inc once a year with the total service completed quarterly outlining each air filter oil filter and oil change with the total hours on the unit after each maintenance was performed Failure to fully comply with this warranty and fully comply with the manual herein will void this warranty Exclusions to this warranty also include all normal wear and tear items including but not limited to the bearings rotors valves belts shaft seal and load unload solenoids 2 THAT EACH BARE COMPRESSOR PUMP UNIT TO BE FREE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS FOR THE UNIT FROM THE DATE OF PURCHASE Emax and each of its subsidiaries is not responsible for downtime during warranty service If downtime is necessary it is the Purchaser s discretion and obligation at Purchaser s expense to have a redundant UNIT Warranty repairs shall not include freight costs Purchaser is responsible for returning unit to Emax Inc This pump
21. fine long hair when around compressor Keep all body parts and clothing away from couplings flywheel and other moving parts of the equipment AWARNING Keep all persons away from the discharge opening of hoses or tools or other points of compressed air discharge If the machine is installed in an enclosed area be sure to vent the relief valve outside of the structure or to an unoccupied area 11 DO NOT use air tools that are rated below the maximum rating of the compressor Select air tools air hoses pipes valves filters and other fittings accordingly DO NOT exceed manufacturer s rated safe operating pressures for these items 12 Make sure all hose connections are adequate ly secured to prevent tools or hose ends from being accidentally disconnected Start Up 1 This unit is shipped with pump break in oil and should be ready to operate Be sure to check for proper oil level before operating the compressor Oil should be in center of site glass See figure 8 Use only Airbase Industries oil PN APOLO3000G1 Use of any other product will cause product damage and void the warranty 2 Check for proper belt tension There should be 1 2 inch slack Refer to maintenance sec tion if adjustment is necessary AWARNING Always make sure main power is off before touching belts or other O moving parts of compressor Lightly push power switch to make sure sys tem is working 4 If motor shaft is not turning co
22. her component such as filters and line oilers and before refilling optional air line anti icer systems with antifreeze compound 4 Keep electrical wiring including all terminals and pressure connectors in good condition Re place any wiring that has cracked cut or oth erwise damaged insulation Replace terminals that are worn discolored or corroded Keep all terminals and pressure connectors clean and tight EMAX Electric Operated Piston Compressors 5 Keep all body parts and any hand held tools or other conductive objects away from exposed live parts of the electrical system When making repairs or adjustments stand on a dry insulated surface and DO NOT con tact any other portion of the compressor 6 DO NOT leave compressor unattended with exposed electrical components Be sure to tag and disconnect all power if temporary absence is necessary A CAUTION AA Compressor components can become hot during operation Avoid bodily contact with hot liquids hot surfaces and sharp peel edges and corners Belt Adjustment AWARNING 8e sure to relieve all system QD pressure then lock out power and Na tag compressor to prevent O unexpected movement of the unit Inspect belt tension after first 30 hours of operation then every 30 days 1 Proper belt tension is determined by pressing on belt midway between motor pulley and flywheel There should be approxi mately 1 2 inch of deflection 1 2 Def
23. imminently hazardous situation which if not avoided will result in death or serious injury A WARNING Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Notice indicates important infor NOTICE mation that if not followed may cause damage to equipment Read all manuals included with this Ms product carefully Be thoroughly familiar with the controls and the proper use of the equipment Basic Guidelines CALIFORNIA PROPOSITION 65 AWARNING This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling 1 Allow only trained authorized persons who have read and understood these operating instructions to use this compressor Failure to follow the instructions procedures and safety precautions in this manual can result in accidents and injuries 2 NEVER start or operate the compressor under unsafe conditions Tag the compressor disconnect and lock out all power to it to prevent accidental start up until the condi tion is corrected 3 Install use and operate the compressor only in full compliance with all pertinent OSHA regulations and all applicable Federal State amp Local Codes standards and regulations
24. lection Fig 10 Proper belt tension 2 Adjust belt tension as needed by loosening the four motor frame nuts then adjusting single bolt head on belt tensioner See figure 11 Remember to tighten motor bolts after adjustment is made 3 Always replace all belts with the same brand at the same time Make sure belts are uni matched Do not replace belts independently Loosen motor bolts all 4 mounts Belt tensioner bolt Figure 11 Belt adjustment 10 Pull ring on safety valve before each use Figure 12 Safety Valve 4 Do not splash lubricating oil on belts or pul leys when adjusting or replacing belts Changing Oil All units are shipped with break in oil Change oil within first 50 hours or 30 days of operation which ever comes first DO NOT use automotive type oil NOTICE Use only Airbase Industries Oil NOTICE PN APOLO3000G1 Use of any other product will cause product damage and void the warranty Change oil every 90 days or if oil becomes milky Safety Valve PNY NNa NEVER attempt to regulate or tamper with safety valve Valve is sealed and certified by ASME code and is designed to relieve system pressure when necessary Check proper operation of safety valve before each use Refer to figure 12 If valve does not open man ually replace immediately Discharge pressure is generally set at 175 PSI 12 1 bar DO NOT attempt to open valve while machine is under pressure
25. r unusual operation Correct before damage occurs O Inspect oil for contamination Change if necessary O Check all unloading lines for leaks Air leaks in unloader lines will cause unloaders and pilot valve to chatter and could cause short cycling of motor O Inspect valve assemblies Resolutions Disassemble valve clean thorougly Use soapy water to locate leaks replace or tighten threaded parts Check CFM requirements change tool or use compressor with higher air output Remove valves from cylinder head repair or replace as necessary Check power supply rewire as necessary Keep duty cycle at 60 40 to maintain pump life When facing flywheel ensure counter clockwise rotation Clean or replace Replace gasket s Clear blockage Add oil Ensure oil level is at middle of site glass See figure 8 NOTICE Use only Airbase Industries Oil PN APOLO3000G1 Use of any other product will cause product damage and void the warranty 7 8 Use low pressure air to blow dirt away from compressor Increase ventilation around operating area Ensure compressor has adequate clear space from walls and other possible obstructions Ambient temperature should not exceed 110 F EMAX Electric Operated Piston Compressors Warranty Statement Emax INC also known as EATON MAX Inc and each of its subsidiaries makes the following Warranties 1 THAT EACH ROTARY SCREW AIR COMPRES
26. unter clock wise disconnect power to terminal block then exchange any two of the three power leads Re check rotation Oil level should be to center of red circle in site glass Figure 8 Check proper oil level Operating Instructions To pump unloaders Open ball valve to engage continuous run feature Figure 9 Continuous run feature Continuous Run Feature if equipped For heavy use applications such as sandblasting the continuous run feature is available This feature keeps main feed line open to eliminate numerous motor starts stops and to help cool pump To engage continuous run feature open ball valve found by following copper tubing across cylinder heads to tank See figure 9 Stop continuous run feature by closing valve so com pressor will start and stop according to pressure switch Maintenance Safety Steps A WARNING Disconnect tag and lock out power source then release all pressure from the system before attempting to install service relocate or perform ANY maintenance 1 Make sure repairs are done in a clean dry well lighted and ventilated area 2 When cleaning use air pressure less than 30 psig 2 1bar NEVER use flammable solvents for cleaning purposes Also use effective chip guarding and personal protective equipment per OSHA standard 29 CFR 1910 242 b 3 Relieve all internal pressure prior to opening any line fitting hose valve drain plug con nection or ot
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