Bond Manufacturing 66694 Instructions / Assembly
Contents
1. c Predominate yellow flames d Excessive popping noises during operation e Uneven emitter glow Carbon deposits may create a fire hazard Clean dome and emitter with warm soapy Water if necessary Caution Never use wood or plastic it may break and block the parts Never spray any cleaning product on the emitter grid or burner area Troubleshooting and replacement parts To learn how to service and procure parts for worn out defective or damaged components which shown in below list need replace please contact your selling dealer or call us directly for assistance Please provide us with heater s model number and the serial number Warning Use our original equipment replaced parts only Use unauthorized parts or modification of parts can void warranty and create an unsafe condition PROBLEM PROBABLE CAUSE SOLUTION Gas valve may be OFF Turn the gas valve ON Gas Cylinder empty Refill LP gas cylinder Orifice blocked Clean or replace orifice Purge air from lines with knob in Pilot will not light Air in supply system pilot position depress and hold In to release air Use match to light pilot obtain Igniter is not sparking new igniter and replace Debris around pilot Clean dirty area Clean dirty area area Pilot will not stay on Thermocouple bad Replace thermocouple Gas leak in line Check connections Refill or replace LP gas cylinder Orifice blocked Remove clean and replace Burner won t light Thermocouple is b2. adjustment alteration service or maintenance can cause injury or property damage Read the instructions thoroughly before installing or servicing this equipment 4 amp 4 DANGER Failure to comply with the precautions and instructions provided with this heater can result in death serious bodily injury and property loss or damage from hazards of fire explosion burn asphyxiation and or carbon monoxide poisoning Only persons who can understand and follow the instructions should use or service this heater 44 DANGER EXPLOSION FIRE HAZARD Keep solid combustibles such as building materials paper or cardboard a safe distance away from the heater as recommended by the instructions Provide adequate clearances around air openings into the combustion chamber Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown chemicals During operation this product can be a source of ignition Keep heater area clear and free from combustible materials gasoline paint thinner cleaning solvents and other flammable vapors and liquids Do not use heater in areas with high dust content Minimum heater clearances from combustible materials three 3 feet from the sides amp two 2 feet from the top A WARNING We cannot foresee every use which may be made of our heaters Check with your local fire safe
3. Knob clockwise to Pilot Normally burner will make a slight popping sound when extinguished Burner will extinguish but Pilot will remain ON To extinguish Pilot depress Control Knob and continue to turn it clockwise to OFF See Figure 20 Turn off gas supply at the valve of gas cylinder IGNITER Disconnect the cylinder and remove when the heater is not in use Storage Note Wait until heater is cool before covering When heater is not in use for a prolonged period of time remove gas cylinder Verify that the gas cylinder valve is closed tightly Do not store the gas cylinder indoors store gas cylinder in a well ventilated area Maintenance To obtain the best performance from your heater make sure you perform the following maintenance activities on a regular basis m Keep exterior surfaces clean Use warm soapy water for cleaning Never use flammable or corrosive cleaning agents Be sure to keep the area around the burner and control assembly dry at all times m Keeping the ventilation openings of the cylinder enclosure free and clear from debris Visually checking burner flames with pictorial representations shown on page 11 E Airflow must be unobstructed Clear insect nests or webs away from your heater s exterior and interior using a straight piece of wire and wire brush or vacuum cleaner at least once a year or immediately upon indication of any of the following systems a Flashback b Smell the fuel gas
4. USER S MANUAL A READ BEFORE USE Factory No HYPH50061 48 Style No 66694 Propane Patio Heater A IMPORTANT Read this manual carefully before assembling using or servicing this heater Keep this manual for future reference 4 FOR YOUR SAFETY lf you smell gas ON Ftal 40000 9 Ny aie 1 Shut off gas to the appliance 2 Extinguish open flame 3 If odor continues keep away from the appliance and immediately call your gas supplier or the fire department COMPLIES WITH ANSI 283 26a 2008 CSA 2 37a 2008 STANDARDS FOR GAS FIRED OUTDOOR INFRARED PATIO HEATERS General Safety Information cccccccseceeseeeeeeeees 2 Assembly Instructions Components Components List isn euihexd rebel dewncteusieded ddd Ynduvecduwetes 5 Installation Process Step1 Attach Post Assembly to Cylinder Housing 5 Step 2 Attach Head Assembly to Post Step 3 Attach Reflector Stud to Head Assembly 6 Step 4 Attach Center Reflector to Reflector Panel 7 Step 5 Attach Reflector Assembly to the top of Head Assembly Connect Hose amp Regulator to Cylinder Check for leaks Minimum clearances DC rAUO Macon awa a tnncsanssanenentuen tieteh wantpieduenineresesniwe 10 SOGE ae een onc ene eee eee ere 12 Maintenance Service General Safetv Information This manual contains important information about the assembly operation and maintenance of this patio heater General saf
5. ad Replace thermocouple Pilot light assembly bent Place pilot in proper position and or not in correct location retry Turn cylinder valve OFF and Gas pressure is low replace cylinder B fl is Outdoor temperature is less MTG ANGE T AONE than 40 F and tank is less than Use a full cylinder 1 4 full Supply hose is bent or kinked Straighten hose Carbon build up A A Nene err ane Clean reflector and burner screen burner screen Thick black smoke Blockage in burner ROTON reeds and clean burner inside and outside 13 Service m A hazardous condition may result if a heater is used that has been modified or is not functioning properly When the heater is working properly The flame is contained within the heater The flame is essentially blue There is no strong disagreeable odor eye burning or other physical discomfort There is no smoke or soot internal or external to the heater There is no unplanned or unexplained shutdown of the heater There is no Flashback There are no excessive popping noises during operation There is no diminished and uneven emitter glow The parts list shows the heater as it was constructed Do not use a heater which is different from that shown In this regard only the cylinder connections and regulator supplied with the heater Do not use alternative parts For this heater the regulator is set for 11 0 water column outlet pressure If there is any uncertainty about the regulator sett
6. amp Commission CAN CSA B339 as applicable Never connect an unregulated propane cylinder to the heater Provided with a listed overfilling prevention device Provided with a cylinder connection device compatible with the connection for the appliance Do not store a share LP Gas cylinder under or near this appliance Place the dust cap on the cylinder valve outlet when ever the cylinder is not in use Only install the type of dust cap on the cylinder valve is provided with the cylinder valve Step 2 Install Cylinder on the base WE Put the gas cylinder in the metal stand Make sure the gas tank sits on the metal stand completely Turn the wing screw on the outer part of metal stand clockwise to secure the gas tank tightly Please see Figure 11 Step 3 Connect the Regulator to the gas cylinder valve CAUTION Always confirm that the burner control knob is in the OFF position before connecting the gas supply m Insert the nipple of the regulator into the cylinder valve and tighten the black coupling nut by turning it clockwise Hand tighten only Once the regulator is connected to the cylinder valve be sure that all connections are tightened before lighting the patio heater See Fiqure 12 Warning Perform Leak test outdoors only Never leak test when smoking Do not use a flame to check for leaks Your Patio Heater has been checked at all factory connections for leaks To check the connection of the
7. ector assembly to the top of head assembly by sliding reflector assembly over reflector studs 3pcs Fasten with flat washers 6pcs and wing nuts 3pcs Please see Figure 9 Reflector stud Connect Hose amp Regulator to Cylinder Figure 10 You must provide propane gas and propane cylinder Use a standard 20lb 20LB Propane Cylinder propane cylinder only Use this heater only with a propane vapor withdrawal supply system See Chapter 5 of the Standard for Storage and Handling of Liquefied Petroleum Gas ANSI NFPA 58 Your local library or fire department will have this book Maximum supply pressure of 250 psi A minimum supply pressure of 11 0 W C is required for the purpose of input adjustment for propane gas The pressure regulator and hose assembly supplied with the appliance must be used 12 125 in The installation must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural amp Propane installation code CSA B149 1 as applicable A dented rusted or damaged propane cylinder may be hazardous and should be 17 625 in checked by your cylinder supplier Never use a propane cylinder with a damaged valve connection The propane cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of transportation DOT or the Standard for Cylinders Spheres amp Tubes for transportation of Dangerous Goods
8. ed Operation WARNING DO NOT attempt to operate heater until you have read and understand all precautions Failure to do so can result in serious personal injury death or property damage Before Turning Gas Supply ON Your heater was designed and approved for OUTDOOR USE ONLY DO NOT use it inside a building or any other enclosed area Make sure surrounding areas are free of combustible materials gasoline and other flammable vapors or liquids Ensure that there is no obstruction to air ventilation Be sure all gas connections are tight and there are no leaks Be sure the access panel is clear of debris Be sure any component removed during assembly or servicing is replaced and fastened prior to starting Before Lighting Heater should be thoroughly inspected before each use and by a qualified service person at least annually If relighting always wait at least 5 minutes Lighting Figure 17 1 Figure 17 2 Note This heater is equipped with a Pilot Light that allows for safer startups and shutdowns Pilot must be lit before Main Burner can be started M Open valve at gas cylinder M Open Viewing Hole by sliding cover to either side See Figure 18 MM Push Control Knob IN and rotate to Pilot position See Figure 17 1 Note For initial start or after any cylinder change hold Control Knob IN for 2 minutes to purge air from gas lines before proceeding E While depressing control Knob press spark igniter button to ligh
9. ety information is presented in these first few pages and ts also located throughout the manual Keep this manual for future reference and to educate new users of this product This manual should be read in conjunction with the labeling on the product Safety precautions are essential when any mechanical or propane fueled equipment is involved These precautions are necessary when using storing and servicing Using this equipment with the respect and caution demanded will reduce the possibilities of personal injury or property damage The following symbols shown below are used extensively throughout this manual Always heed these precautions as they are essential when using any mechanical or propane fueled equipment 44 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates an imminently hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates an imminently hazardous situation which if not avoided may result In minor or moderate personal injury or property damage WARNING Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING For Outdoor Use Only WARNING Improper installation
10. ing have it checked A heater that is not working properly must be repaired but only by a trained experienced service person m If your heater needs maintenance or is not working properly please contact your local authorized agent for service It is a necessity to contact an authorized source for replacement of parts and or other servicing IF YOU HAVE QUESTIONS OR CONCERNS PLEASE CALL BOND TOLL FREE 1 866 771 BOND 2663 OR TO BETTER EXPEDITE YOUR REQUEST FEEL FREE TO EMAIL US customerservice bondmfg com OR LOG IN TO OUR WEBSITE UNDER CUSTOMER SERVICE SUPPORT www bondmfg com BOND MANUFACTURING CO 1700 West 4th Street Antioch CA 94509 USA 14
11. regulator cylinder See Figure 15 Make leak solution by mixing 1 part liquid dish soap and 3 parts water M Brush several drops or use spray bottle of the solution onto the gas hose regulator and regulator cylinder connection M Turn on gas Inspect the connections and look for bubbles WE if no bubbles appear the connection is safe WE If bubbles appear there is a leak loosen and re tighten this connection Figure 11 Wing Screw Figure 12 CYLINDER VALVE PRESSURE RELIEF VALVE we _ Turn clockwise to reseal BLACK COUPLING NUT Turn clockwise to connect REGU NOTE Whenever gas connections are loosened or removed you must perform a complete leak test Figure 15 Regulator Cylinder Connection Minimum clearances BE CAREFUL WHEN CERTAIN Figure 16 MATERIALS OR ITEMS ARE Stored ABOVE BESIDE OR UNDER THIS HEATER WHILE IN USE THEY WILL BE SUBJECT TO RADIANT HEAT AND COULD BE SERIOUSLY DAMAGED WE This heater is primarily used for the heating of outdoor patios decks and pool and spa areas Always make sure that adequate fresh air ventilation is provided Follow the spacing tolerances shown in Figure 16 The minimum clearances shown in Figure 1 must be maintained at all times This heater must be placed on firm level ground Never operate in an explosive atmosphere Keep away from areas where gasoline or other flammable liquids or vapors are stored or us
12. t Please see Figure 3 Figure 3 a eae eh Insert head assembly into ae ae rane TRR e post Attach using bolts 4pcs Tighten securely Please see Figure 4 Regulator Figure 4 Figure 5 Step 3 Attach Reflector Studs to Head Assembly Head Assembly ad _ Flat washer M Attach reflector studs 3pcs and flat washers 3pcs to the top of head assembly and tighten the securely Please see Figure 5 Figure 6 WARNING Remove protective cover before assemble Step 4 Attach Center Reflector Ae ey to Reflector Panel Figure 9 M Remove protective cover before assembling Please see Figure 6 Slide two reflector panels together Please see Figure 8 Figure 7 M6 Nut Insert small screw M6 10 Center reflector 1pc 6 washer 1pc and b6 Washer screw on M6 nut 1pc loosely to attach 2 panels together Please see Figure 8 Slide third reflector panel onto assembled reflector panels Figure 8 Insert small screw M6 10 2pcs 6 washer 2pcs and screw on M6 nut 2pcs loosely to attach Please see Figure 8 Place center reflector over assembled reflector panels Figure 8 and insert small screw M6 10 6pcs 6 washer and screw on M6 nut 6pcs loosely to attach Fully tighten all of the screws Figure 7 and 8 Step 1 Gas Cylinder Required Step 5 Attach Reflector Figure 9 Wing nut Assembly to the top of Head i Assembly Flat washer M Attach refl
13. t up Pilot And be visible through Viewing Hole Release Control Knob after 30 60 seconds Pilot Light will remain lit If not return to step 1 Turn Control Knob to LO or HI position See Figure 17 2 Main Burner will light immediately Flame is visible through Viewing Hole If not return to step 1 WARNING If spark igniter fails to light the pilot after 30 seconds release control knob turn to OFF position See Figure 20 all valves should be closed and wait 5 minutes before relight m f for some reason your spark igniter fails to deliver a spark your heater can be started by inserting a lit match through the viewing hole See Figure 19 while pushing the control knob in while in the PILOT position See Figure 17 1 P A Observe the er 66 000000000000 flame pattern PS pma When heater is ON E When lit for the first time the heater may emit a slight odor and smoke This is a normal temporary condition caused by the burnin of paints and lubricants used in the manufacturing process and will not occur again Simply run the heater on high for 30 minutes E Emitter screen will become bright red due to intense heat The color is more visible at night Burner will display tongues of blue flame These flames should not be yellow or produce thick black smoke indicating an obstruction of airflow through the burners Never leave the heater unattended while in use Shut down Figure 20 E Turn Control
14. ts other ignition sources or while heater is hot to touch This heater is red hot during use and can ignite flaammables too close to the bumer Keep flammables at least 3 feet from sides amp 2 feet from top Keep gasoline and other flammable liquids and vapors well away from heater The propane cylinder must always be stored outdoors in a well ventilated space Never store propane cylinder in an enclosed area house garage etc If heater is to be stored indoors disconnect the propane cylinder for outdoor storage Assembly Instructions Components Remove all components from package AON O 000 Components List Part Description Qty Part Description cu rare aia ee s GanerRetecir 1 6 ReteaorAssemby 1 r smaiscewwe o 8 Retesorsud 3 o HeeterBumersowen 1 10 HeadAssemoy 1 z Note You must follow all steps to properly assemble heater Do NOT attempt to assemble without proper tools Step 1 Attach Post Assembly Figure 1 to Cylinder Housing WE Insert the post through the bottom of the body Attach the post to the body using 6 washer 3pcs 06 lock washer 3pcs and M6 nut 3pcs Please see Figure 1 6 Washer M6 Nut 6 Lock Washer Step 2 Attach Head Assembly to Post ee Ct et at at ett ot D ens Saat at ate 7 MM Unscrew pre assembled bolts 4pcs form head assembly Please see Figure 2 Load head assembly by inserting gas hose into pos
15. ty authority if you have questions about heater use Other standards govem the use of fuel gases and heat producing products for specific uses Your local authorities can advise you about these lf no local codes exist follow National Fuel Gas Code ANSI 4223 1 In Canada installation must conform to local codes If no local codes exist follow the current National standards of CANADA CAN CGA B 149 2 DANGER CARBON MONOXIDE HAZARD This heater is a combustion appliance All combustion appliances produce carbon monoxide COQ dunng the combustion process This product is designed to produce extremely minute non hazardous amounts of CO if used and maintained in accordance with all warnings and instructions Do not block air flow into or out of the heater Carbon Monoxide CO poisoning produces flu like symptoms watery eyes headaches dizziness fatique and possibly death You can t see it and you can t smell it It s an invisible killer If these symptoms are present during operation of this product get fresh air immediately For outdoor use only Never use inside house or other unveniilated or enclosed areas This heater consumes air oxygen Do not use in unventilated or enclosed areas to avoid endangering your life CAUTION SERVICE SAFETY Keep all connections and fittings clean Make sure propane cylinder valve outlet is clean Inspect hose before use Replace if there is evidence of abrasion or
16. wear During set up check all connections and fittings for leaks using soapy water Never use a flame Use as a heating appliance only Never alter in any way or use with any device Check entire hose at least annually WARNING BURN HAZARD Never leave heater unattended when hot or in use Keep out of reach of children amp WARNING This product is fueled by propane gas Propane gas is invisible odorless and flammable An odorant is normally added to help detect leaks and can be described as a Totten egg smell The odorant can fade over time so leaking gas is not always detectable by smell alone Propane gas is heavier than air and leaking propane will sink to the lowest level possible It can ignite by ignition sources including matches lighters sparks or open flames of any kind many feet away from the original leak Use only propane gas set up for vapor with draw Propane gas should be stored or used in compliance with local ordinances and codes or with ANSI NFPA 58 Turn off propane when not in use DANGER EXPLOSION FIRE HAZARD Never store propane near high heat open flames pilot lights direct sunlight other ignition sources or where temperatures exceed 120 degrees F 49 C Propane is heavier than air and can accumulate in low places If you smell gas leave the area immediately Never install or remove propane cylinder while heater is lighted near flame pilot ligh
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