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Z-Flex 2OILKTX0625 Instructions / Assembly

1. Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin CHIMNEY HEIGHT ABOVE ROOF LINE por IF WITHIN 10 FT 9 The air space clearance between the masonry chimney exterior and combustible materials should be checked to verify that the chimney is in accordance with the clearance specifications contained in the NFPA 211 Standard or other recognized major building codes 1 e on an exterior chimney clearance is 0 while on an interior chimney clearance is 0 10 The Z Flex Flexible Liner is intended for use as a chimney liner in masonry or pre fab metal chimneys for oil burning appliances listed for use with type L vents gas burning appliances equipped with draft hoods or listed with type B gas vents or listed solid fuel pellet fired appliances whose continuous gas temperature does not exceed 570 F The following list details only some intended uses of OS chimney liner If your appliance is not on this list and you are not sure if it is appropriate to use with OS liner contact the appliance manufacturer prior to installation es Furnace es Water heater e Gas fireplace es Boiler 11 Minimum and maximum clearance Maximum chimney height 65 feet high Minimum chimney height 10 feet high Minimum brick thickness 3 v inches thick 12 Clearance from connectors to unprotected combustible material shall be in accordance with the table below
2. 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin INSTALLATION GUIDE ill i E i a Li Rec A EEE M For Safety s Sake Chimney relining and chimney repairs must be done with the utmost of care Please ensure before starting that the safety aspect of the installation has been looked after Secure your ladders and scaffold wear protective gear and the appropriate footwear and gloves before starting Avoid problems through proper safety measures ensuring every installation is an accident free installation MODEL OS UL lof 8 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin Z FLEX OS CHIMNEY LINER The Z Flex Flexible Liner is intended for use as a chimney liner in masonry or pre fab metal chimneys for oil burning appliances listed for use with type L vents gas burning appliances equipped with draft hoods or listed with type B gas vents or listed solid fuel pellet fired appliances whose continuous gas temperature does not exceed 570 F s L Flex Flexible Liner es Rain Cap es Chimney Flashing e Mortar Guard e Top Support Manufacturer s address Flex Inc 20 Commerce Park North Bedford NH 03110 6911 GENERAL INSTRUCTIONS WARNING Do not u
3. Commerce Park North 20 West Pearce Street lie A Bedford NH 03110 6911 Richmond Hill Ontario Ws SS in NH 603 669 5136 L4B 1E3 ame cs Toll Free 1 800 654 5600 Tel 416 731 9411 is S aii ifi Riana ia a OATU D O aa a jni mii AU A TA F IMAM l ji LI l i l i j TNN KF l Li l fu 1 i l NO TA TOVTITITIDUTI AAEN ihi TRAR N WARRANIY REGISTRATION CARD 14 iF For this warranty to be effective this card must be completed upon purchase of the covered liner and returned to Z Flex Inc NAME ADDRESS LINER PURCHASED FROM DATE OF INSTALLATION MODEL OF VENTED APPLIANCE S understand and agree to the warrant as stated signature BFP 017 REV 3 03 8 of 8 2 27 2013 10 54 AM
4. f 8 5 Allow at least 6 12 of liner to extend above the top of the chimney Place the Chimney Flashing over the liner and secure it to chimney top using suit able anchors Using a quality high temperature sealant caulk all joints and paint if necessary see illustration below FLEXIBLE LINER __ _ FLASHING LAG BOLTS CAULKING 6 12 INCHES 6 Install combination Storm Support Collar by tightening the gear clamp assembly DELUXE RAIN CAP SUPPORT STORM COLLAR GEAR CLAMP ASSEMBLY at gg TRIM TO LEVEL CAP MOUNTING SCREWS 3 Sa FLASHING em i E l EB fad 7 Trim the liner to level using a knife or a hacksaw Next install Rain Cap and secure it with gear clamp to the Support Collar a http www novaflex com information centre zflex 11Oil amp Gas Flex Lin 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin MAINTENANCE INSTRUCTIONS A Manufacturer s address ZL Flex Inc 20 Commerce Park North Bedford NH 03110 6911 Tel 1 800 654 5600 in NH 603 669 5136 The replacement parts components for the OS chimney liner system are available from Z Flex Inc B WARNING DO NOT USE ANY MATERIAL PARTS OTHER THAN THOSE SPECIFIED IN THE INSTALLATION INSTRUCTIONS C Soot Formation and need for removal When fuel is burned it produces
5. he right to examine or engage others to examine the liner Such examination must amp establish reasonable proof of defective material or workmanship justifying replacement The sole remedy for breach of any and all warranties and the sole remedies for 7 Flex s liability of any kind shall be limited to the remedies provided herein Z Flex shall not be liable for any special incidental indirect or consequential damages or for any claim against the purchaser or end user by any other party EXCEPT AS SPECIFICALLY PROVIDED HEREIN FLEX DOES NOT MAKE ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR USE Some states do not allow the exclusion of implied warranties or the limitation or exclusion of liability for incidental or consequential damages so the above limitations may not apply to you You may also have other i L gt TAN xi my J an l ma L l Pin l ka LALA DAD ALD et a OOO Li f il 000 i kr W l JUU d wT A kel Wa a al Ul M iT N i l T hal nl j rm PT H i d ji reo TEP ERIT ka A 0 O mi mm 7 l ln tal ts fa Mal Af Wi z Wi i PO eiTe W WA J my rr kun Jn ki a re i ry fl Ann Ti TAT OU f Ads rw A rights which vary from state to state A p For further information call or write to a 20
6. ng down Remove the Nose Cone from flex liner and fasten liner to an A Connector using large head stainless steel rivets 1 8 size use 3 rivets Fasten the A Connector to the top inlet of the Base Tee using large head stainless steel rivets use 3 rivets To join two parts by rivet drill 3 holes 9 64 through the two parts Then fasten the rivet by using either hydraulic mechanical or pneumatic riveter Use three 3 rivets see illustration B on next page Install the horizontal portion of the Base Tee and secure it with two 2 screws through the attached brackets Using a standard mortar mix cement around the horizontal portion of the Base Tee or mortar guard at the inlet TYPICAL INSTALLATION BAH mpa TA BE GA BHA EH HE a AT O FAm TAEA mae cC T 0e ates P GUARD Gee HE d Ysg ea LI i ee IN TA MTA i bb MI oi FLEX ONLY SINGLE TEE DOUBLE TEE preferred method Sea http www novaflex com information centre zflex 11Oil amp Gas Flex Lin 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin Illustration A FLEXIBLE LINER SELF TAPPING SCREWS OR TAPED Illustration B FLEXIBLE LINER i i A CONNECTOR BASE TEE BRANCH CAP 5 of 8 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui 6 o
7. ref NPFA 211 Description of Appliance Minimum Clearance inch mm Gas appliances without draft hoods 18 457 Oil appliances 18 457 Unlisted gas appliances with draft hoods 9 229 Boilers and furnaces equipped with listed gas burners and with draft hoods 9 229 Listed gas appliances with draft hoods 6 152 3 of 8 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui A of 8 Note 1 These clearances apply except if the listing of an appliance specifies dif ferent clearance in which case the listed clearance takes precedence Note 2 These clearances apply except if a listed wall penetration assembly is used 13 Ensure access to clean out Tee are in accordance with the enforcing authori J ties and clearances are maintained to your local building codes INSTALLATION PROCEDURE Unroll the Flexible Liner to the maximum allowable length Take a rope slightly longer than the liner and make a knot at one end of the rope and place other end through the backside of the Nose Cone and pull the rope until the knot is completely in the Nose Cone Place the Nose Cone at the end of liner To secure use duct tape or other fastener Guide the liner down the chimney Nose Cone first using the attached rope to the inlet opening see illustration A on next page Insert the vertical portion of the Base Tee if used into the inlet opening with the capped end pointi
8. se any materials other than those specified in these instructions 1 Read the installation instructions carefully prior to installing the chimney liner If doubts exist contact your local distributor or L Flex at 1 800 654 5600 in NH 603 669 5136 2 Clean and repair chimney as required NOTE Removal of all tar glazed creosote is a must prior to installation of chimney liner Also cracked loose or missing bricks mortar or other materials that could inhibit cerrect installation of the chimney lining system should be removed repaired 3 Contact your local building or fire officials about any restrictions and inspections required 4 The wall penetration assemblies must not be located directly behind a heating appliance 5 The chimney liner must not be sized less than that specified in the appliance manufacturer s instructions 6 The liner may be purchased in various lengths to suite chimney height If it is necessary a single joint can be allowed to join two liners 7 Nose Cone is a catalog item and is sold by Z Flex 8 Be sure to extend the chimney liner to conform to applicable building codes local amp national That is chimneys are required to extend at least three 3 feet above the highest point where they pass through the roof of building and at least two 2 feet higher than any portion of the building within 10 feet see illustration on next page 9 2 of 8 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd
9. soot The chimney should be inspected every two 2 months during the heating season to determine if a build up has occurred If soot has accumulated It should be removed to reduce the risk of chimney fire The recommended method of cleaning your L Flex Liner is with a poly or wire chimney brush approximately 1 8 larger than the diameter of your liner The liner should be brushed until all soot has been removed D Itis recommended to have the chimney lining system checked by a qualified chimney inspector such as a certified chimney sweep at least once annually following initial installation of the lining system E Any heating appliance connected to the chimney liner must not have a flue outlet size larger than the chimney liner area at its smallest point PARTS COMMON TO ZR AND OS LINER SYSTEMS s Base Tee s Chimney Flashing e Deluxe Rain Cap s Support Storm Collar 7 of 8 2 27 2013 10 54 AM 25449 ZFlex BFP 017 indd Z Flex Oil Chimney Liner Installation Gui http www novaflex com information_centre zflex 11Oi amp Gas Flex Lin sal ar n Af A KVA A A A A PT DA ML a A gt LIFETIME LINER WARRANTY Flex Inc warrants its Stainless Steel Chimney Liners to the original purchaser or if purchased by a contractor to the end user The warranty is valid for as long as the original purchaser owns the property in which the liner is installed provided it is installed according to UL installation instruc
10. tions Deviating from the installation and use instructions included with the liner will void the warranty Flex warrants that at the time of shipping the Stainless Steel Chimney Liner will be free of manufacturer defects in material and or workmanship Liability under the warranty shall be limited to the replacement of the liner and accessories found to be defective according to the terms of the warranty and shall not include replacement installation or other costs IMPORTANT 2 Flex Chimney Liners are designed to be used with these fuels only natural gas propane gas oil and seasoned hardwood The following fuels are not recommended for use in Z Flex chimney liners coal ocean driftwood or garbage Excessive condensation with high chlorine content will corrode some stainless steel Where these conditions prevail we recommend AL29 4C Stain less Steel Liners Refer to equipment manufacturer 5 installation instructions for proper liner material for appliances which produce condensation Excessive creosote accumulation sulphur residue from burning coal or the use of unapproved chemical cleaners may cause chimney fires that could warp the liner or may corrode the liner Such i misuse will void the warranty E To activate the warranty the purchaser or end user must complete and return the Flex warranty Es registration card within ninety 90 days of installation Upon receipt of written notice of any defect amp Z Flex reserves t

Z-Flex 2OILKTX0625 Instructions / Assembly

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