Victory VSPH-150 Instructions / Assembly
Contents
1. c Remove P5 connector from the boiler control Disconnect and remove wires connected to the boiler circulator See figure 2 13a and 13b d Power DHW and heating zone s circulators through end switch relays as shown on figure 15 and 16 WATER PIPING Always follow good piping practices Observe minimum 1 clearance to combustibles around all uninsulated hot water pipes or when open ings around pipes are not protected by non combustible materials On a hot water boiler installed above radiation level the boiler must be provided with a low water cutoff device at the the time of installa tion by the installer see Figure 17 for piping arrangement The low water cutoff must be wired in series with rollout safety switch and Aquastat limit control See wiring diagram Figure 13a 1 Supply and Return For tapping sizes see dimensions on page 2 Shut off valves are recommended 2 Circulating Systems Victory VSPH boilers are equipped with a water circulating pump mounted to the return water connection on the boiler This pump location is appropriate for most installations It may be desired and proper to locate this pump to the alternate location shown in Figure 17 especially when applied to larger systems using high head pumps When the pump is removed there is 1 FPT tapping that the return pipe may be attached to At one month intervals after the last call for heat the circulator will be energized for 30 seconds Short ope2. PRESSURE YELLOW RoLL OUT BOILER TEMPERATURE SWITCH CONTROL BR 120V 24V 2 PIN BLUE 1 RED v TRANSFORMER CONNECTOR 2 l PK PK RED BR BR 24 RED THERMOSTAT YELLOW Loe to 9j HYDROSTAT WHITE YS ad MODEL 3000 N 6 9 WHITE N RED P1 BLACK RED WHITE AD LSCONNECT WHITE YELLOW LI HOT GREEN wev YELLOW V VR8204A 120V 60Hz L WHITE GAS VALVE TO THE END SWITCH OF THE INDIRECT WATER HEATER AY 1 L2 NEUTRAL 7 WIRE LEGEND LAY USED FACTORY WIRED JUNCT ION FIELD WIRED FIELD SUPPLIED CIRCULATOR BOX As PROVIDE DISCONNECT MEANS amp OVERLOAD PROTECTION AS UIRED CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION 1 1 MUST BE REPLACED IT MUST BE REPLACED VERIFY PROPER OPERATION AFTER SERVICING WITH TYPE 105 C OR ITS EQUIVALENT Figure 13a Schematic wiring diagram BOILER CONTROL MODEL UT 1107 INTEGRATED BOILER CONTROL Figure 13b Boiler control HOT 120 V 60Hz DISCONNECT 4 SWITCH CIRCULATOR HIGH ROLL OUT PRESSURE SWITCH NOTE fx INDICATES CONNECTOR S TERMINAL ON BOILER CONTROL 450006007 Figure 13c Ladder wiring diagram VICTORY VSPH Models 2 Power Connection A Remove electrical junction box cover B Hot connection lead is black Neutral co
3. tion 1 Non Direct Vent Installation The air for combustion is taken from the ambient air sur rounding the boiler therefore ample supply of air is required for combustion and ventilation see page 5 DO NOT use this installation method if the surrounding of the boiler is contaminated The harmful corrosive contamination may be from the chlorine type detergents cleaners bleach es and fabric softeners used in laundry or chlorine based swimming pool chemicals A SIDEWALL VENTING NON DIRECT VENT Figures 5 and 6 show typical horizontal sidewall venting For combustible wall passage of vent piping a UL listed thimble must be used providing the wall thickness from 3 minimum up to 12 maximum The vent piping must terminate with a screened tee or elbow termination facing down CAUTION Flue gasses exiting from the vent terminal will condense Building materials in the area of the vent terminal should be protected from discoloration and degradation VENT TERMINATION LOCATION AND CLEARANCES 1 The venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet 2 The venting system shall terminate at least 12 inches below or 12 inches horizontally from any door window or gravity air inlet into any building The bottom of the vent terminal or air intake terminal shall be at least 12 inches above grade or the normal snow level whichever is greater 3 Through the wall vents shall not termin
4. HEATING COOLING SYSTEM TO A WATER BOILER AND CHILLER Figure 18 illustrates a method of piping a heating cooling system to a water boiler and a chiller Hand valves shown or automatic valves must be installed to prevent circulation of chilled water in the boiler or hot water in the chiller The air control system and pressure control system must operate with chiller only or the boiler only being valved to the piping sys tem Separate control devices on the boiler and chiller may be used or a single set of air and pressure controls on the common piping may be preferred RETURN 2 surPLY WATER CHILLER Figure 18 Cooling system to a water boiler and chiller If the boiler is used to supply hot water to heating coils in air han dling units flow control valves or other devices must be installed to prevent gravity circulation of water in the coils during the cool ing cycle OPERATING INSTRUCTIONS Filling and Venting Water Systems A Fill the system with water Vent or purge of air B Fire the boiler as soon as possible see following warning and instructions and bring water temperature in the system C Vent air and add water as needed to achieve operating pressure on boiler gauge Pressure must be between approximately 12 psi cold water and 25 psi at water tem perature setting of high limit control for boilers equipped with 30 psi relief valves Boilers rated for a higher pre
5. INSIDE FOR AIR TERMINATION INTAKE PLAT WALL 3 12 THICK OUTS DE TERMINAT I ON PLATE Figure 11 Vent Air Intake Termination INSIDE TERMINATION PLATE 3 AL29 4C 5 5 VENT PIPE SLIP JOINT CONNECTOR 4 GALV PIPE WALL THIMBLE 3 AL29 4C S S VENT PIPE SLiP JOINT CONNECTOR 4 GALV PIPE WALL THIMBLE FOR COMBUSTIBLE WALLS ONLY WALL 3 12 THICK FOR AIR VENT STRAIGHT OUTSIDE TERMINAL SCREENED TERMINATION 14 VICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF All joints in vent system must be liquid and pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5 STRAIGHT TERMINATION FLASHING AND WITH SCREEN STORM COLLAR AIR INTAKE 180 ELBOW WITH SCREEN FT MIN T FT MIN FIRESTOP AND P NM sI Z 2 SNOw Ling 24 7 FA 2224 SUPPORT S S VENTING MATERIAL SEE PAGE 5 2 MIN FOR PVC AIR INTAKE PIPE BUILT IN SLOPE UP 1 4 IN PIPE CONDENSAT ION DRAIN amp TRAP FOOT MIN SUPPORT PRESS TEMP GUAGE FIRESTOP AND SUPPORT 3 IN DIA S S VENTING MATER AL 3 PVC OR FILL GALVANIZED WITH WATER AIR INTAKE TO DRAIN OR CONTAINER Figure 12 Direct vent venting and air intake through a roof VICTORY VSPH Models VENTING AND AIR INTAKE SYSTEM REGULAR INSPECTION A Inspect the system regularl
6. as the heating load decreases This boiler is not used for any space heating This boiler has an input of 300 000 BTU hr or greater This boiler is part of a modular or multiple boiler system having a total input of 300 000 BTU hr or greater This boiler is equipped with a tankless coil SYSTEM START UP At initial start up with the Economy Feature active the control establishes a 145 F target temperature To test the high limit shut off function the Economy Dial must be turned to OFF Once tested restore the Economy setting If the heating demand is high the target will increase over time to satisfy the heat load NOTE To reduce the potential for condensing the control will allow the boiler to heat to 120 F prior to energizing the circulator p e HI TEMP 120A ae 4007 7229 Hi LIMIT ACTIVE LOW WATER LWCO ACTIVE D TARGET P PURGE ECONOMY DIFFERENTIALS Differentials are automatic and will vary based on control settings and boiler temperature ACTIVATING THERMAL PRE PURGE OPTIONAL Fuel Smart HydroStat has a Thermal Pre Purge feature to maximize efficiency When active the control will purge higher boiler temperatures down to 135 at the start of any thermostat call and supply the latent energy in the boiler to the heating zone that is calling During the purge cycle the PURGE LED will light If the heat is not sufficient to satisfy the thermostat the control will energize the burner T
7. its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than PSIG D All gas piping used should be inspected thoroughly for cleanliness before makeup A sediment trap must be provid ed as illustrated on page 2 E The minimum and maximum gas supply pressure at the inlet of gas valve are shown on the boiler rating plate for the type of gas used Gas supply pressure should never be less than minimum or more than maximum pressure when the boiler or any other appliance is turned on or off At pressure drop of 0 3 in water specific gravity 0 6 ELECTRICAL WIRING DANGER Before wiring always turn off electric power supply otherwise shock or death can result 1 Power Supply A separately fused circuit is recommended Use standard 15 Amp fuse or breaker and 14 gage conductors in BX cable or conduit Provide disconnect means and overload protection as required See boiler wiring diagram Figure 13a boiler con trol Figure13b and ladder diagram Figure 13c Boiler must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the National Electrical Code ANSI NFPA 70 latest edition 16 VICTORY VSPH Models SCHEMATIC WIRING DIAGRAM BLOWER 2 PIN INDUCER CONNECTOR RED A WHITE P2 MO YELLOW
8. water pressure regulator Repair any system leaks Adjust or replace water pressure reducing valve 5 Inspect flue and air intake piping Inspect termination REMEDY 1 off power to the boiler Remove red and blue wire from Aquastat terminals Restore power Check boiler operation if burners stop firing replace Aquastat 2 Insert the sensor into the well VICTORY VSPH Models D BURNER SHORT CYCLES CAUSE 1 Thermostat heat anticipator set too low 2 Excessive pressure drop due to excess venting or air intake system 3 Blockage or restriction in venting or air intake system 4 Defective air flow switch out of adjustment E FUMES AND GAS ODORS CAUSE 1 Leaks in gas piping or accessories 2 Gas leaks in service line or meter connections 3 Condensation trap is not full of water 4 Venting system is physically damaged 5 Over firing IF REPLACEMENT PARTS ARE NEEDED When parts are needed refer to boiler model and serial number shown on the boiler name rating plate Refer to publication num ber VSPH 11PL replacement parts for part numbers Whenever possible refer to the original order by number and date Control identification and replacement should not be attempted by unskilled personnel Only simple easily identified controls and parts be obtained locally All other controls and parts should be identified by and ordered from Slant Fin Relief Safety valves must be ASME rated for
9. 0 Degree Elbows Equivalent Manufacturer Type system Length Feet Heat Fab Inc Saf T Standard elbow Heat Fab Inc Saf T tight radius elbow 6 N Games 9 VICTORY VSPH Models Maximum allowed flue and air intake equivalent length Feet for Heat Fab Saf T vent system Including EZ Seal Boiler Model 0 5 000 Ft 5 000 7 500 Ft 7 500 10 000 Ft Number Piping Elevation Elevation Elevation 40 VSPH 60 Flue Air Intake VSPH 90 Flue Air Intake VSPH 120 Flue Air Intake VSPH 150 Flue Air Intake VSPH 180 Flue Air Intake Maximum allowed flue and air intake equivalent length Feet for Flex L StaR 34 vent systems Boiler Model 0 5 000 Ft 5 000 7 500 Ft 7 500 10 000 Ft Number Piping Elevation Elevation Elevation 35 35 35 VSPH 60 Flue Air Intake VSPH 90 Flue Air Intake VSPH 120 Flue Air Intake VSPH 150 Flue Air Intake VSPH 180 Flue Air Intake Maximum allowed flue and air intake equivalent length Feet for ProTech FasNSeal vent systems Boiler Model 0 5 000 Ft 5 000 7 500 Ft 7 500 10 000 Ft Number Piping Elevation Elevation Elevation 30 VSPH 60 Flue Air Intake VSPH 90 Flue Air Intake VSPH 120 Flue Air Intake VSPH 150 Flue Air Intake VSPH 180 Flue Air Intake VENTING INSTALLATION Follow the vent material manufacturer s instructions in con junction with these instructions for venting system installa
10. 21 Location and identification of pressure switch and hoses CARE AND MAINTENANCE This section must be brought to the attention of the owner by the installer so that the owner can make the necessary arrangements with a qualified service agency for the periodic care and maintenance of the boiler The installer must also inform the owner that the lack of proper care and maintenance of this boiler and any fuel burning equipment may result in a hazardous condition Installer should discuss contents of the User s Information Manual Publication VSPH UIM with the owner A trained and qualified service technician should perform the inspection listed in these instructions before each heating sea son and at regular intervals General Maintenance A Safety check see page 23 B Vent and air intake system inspection 1 Check for obstruction condensation corrosion and physical damage 2 Check outside termination Screen and louvers should be free of any debris and must be cleaned as required 3 Perform Venting and Air intake System Regular Inspection see page 15 C Piping Check the following 1 Water piping and accessories for leaks Slightest leaks should be corrected 2 System to be full of water and pressure to remain sta ble at correct setting on gauge 3 Air control system Noise and air binding in radiation should not occur 4 Low water cutoff for operation see instructions fur nished with unit D Boiler
11. ALL SNOW LINE SEE DEFINITION Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP 10 VICTORY VSPH Models VICTORY VSPH MODELS NON DIRECT VENT VENTING THROUGH A ROOF All joints must be liquid and pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5 90 TERMINATION ALTERNATE VERTICAL TERMINATION ELBOW WITH SCREEN 45 ELBOW VENT TERMINATION TEE WITH SCREEN FIRESTOP AND SUPPORT FLASHING AND STORM COLLAR lt s 3 IN DIA S S VENTING MATERIAL BUILT IN SLOPE UP 1 4 IN CONDENSATION DRAIN TRAP PER FOOT MIN PRESS TEMP GAUGE FIRESTOP AND SUPPORT FILL TRAP WITH WATER 3 IN DIA i a S S VENTING MATERIAL AIR INTAKE DO NOT BLOCK TO DRAIN OR CONTAINER Figure 7 Victory VSPH models non direct vent venting through the roof AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP VICTORY VSPH Models VICTORY VSPH MODELS NON DIRECT VENT UTILIZING AN EXISTING CHIMNEY AS A CHASE joints must be liquid and pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5 ALTERNATE VERTICAL TERMINATION 90 TERMINATION ELBOW WITH SCREEN 45 ELBOW QU e RAIN TERMI
12. ARTE CERTIFIED www ahridirectory org SlantFin VICTORY vs PH DIRECT VENT SEALED COMBUSTION BOILERS HOT WATER MODELS VSPH 60 THROUGH VSPH 180 GAS FIRED CAST IRON BOILERS FOR NATURAL AND L P PROPANE GASES INSTALLATION AND OPERATING INSTRUCTIONS This manual must be left with owner and should be hung on or adjacent to the boiler for reference TABLE OF CONTENTS IMPORTANT Dimensions Rating and Orifice Sizes 2 Identification of Parts 3 READ ALL OF THE FOLLOWING Beguemens CREED RM E WARNINGS AND STATEMENTS entin TL boiler Roo Air Supply and Ventilation 5 BEFORE READING THE Flue gas Venting Requirements 5 INSTALLATION INSTRUCTIONS kan 0 x ir Intake Material musim WARNING Flue and Air Intake Restrictions 6 Non Direct Vent Installation 8 LIQUEFIED PETROLEUM L P Sidewall Venting Non Direct Vent 8 PROPANE GAS FIRED BOILERS Vent Termination Location and Clearance 8 Installation location ONLY as permitted in paragraph az Cie Venting x entitled LIQUEFIED PETROLEUM L P Sidewall V
13. ENT TERMINATION HEAT FAB SLIP SG ELEON JONT CONNECTOR FLUE PIPE 2 SEE PAGE 5 A 7 SLANT F IN VENT AIR INTAKE TERMINATION UNIT PRESSURE TEMPERATURE GAUGE STRAIGHT SCREENED VENT TERMINATION FILL TRAP WITH WATER TO DRAIN OR CONTAINER OUTSIDE WALL AIR INTAKE PIPE 3 1 D GALVANIZED STEEL OR Figure 10 Direct vent sidewall venting illustration horizontal vent using elbows Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP VICTORY VSPH Models 10 From inside install inside termination plate using 4 screws Make sure the 4 collar on the plate penetrate ed into the galvanized pipe 11 Assemble and seal straight screened termination to the slip joint connector 12 From outside of the building insert vent pipe slip joint connector and termination assembly through the 3 holes of the outside and inside termination plate 13 From outside of the building seal outside termination plate to building 14 From inside proceed with air intake and vent pipe installation Follow vent manufacturer s instructions and restrictions mentioned on page 6 of this manual DO NOT exceed the maximum allowed equivalent lengths given in tables on page 7 When joining various components of the vent system and air in
14. ER AROUND OUTSIDE OF MALE END ONLY BETWEEN 1 4 AND 3 8 FROM THE MALE END CARE MUST BE TAKEN TO ASSURE THAT SEALANT DOES NOT BLOCK INSIDE OF PIPE DO NOT APPLY SEALANT TO THE INSIDE OF FEMALE FITTINGS IF ANY SEALANT SHOULD ACCIDENTLY GET INSIDE THE VENT TUBES OR FITTINGS BE SURE TO WIPE IT OUT BEFORE ASSEMBLING AL 29 4C 15 A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Figure 4 Vent Sealing Instructions Consult vent manufacturer s instructions AIR INTAKE PIPE MATERIAL 3 PVC Schedule 40 or galvanized steel materials are rec ommended All joints must be sealed using appropriate sealants FLUE AND AIR INTAKE RESTRICTIONS 1 Maximum allowed equivalent flue and air intake length for different flue systems at different altitudes are given in the tables on page 7 2 Equivalent of flue or air intake length is sum of the straight pipe lengths and equivalent length of elbows as shown in the table on this page 3 The vent termination is in addition to the allowed equiva lent lengths 4 Minimum flue length is 2 feet 5 Flue length restriction is for both direct and non direct vent installations VICTORY VSPH Models EXAMPLE Boiler model VSPH 180 is to be installed at sea level The combustion air is provided by air intake piping directly to the boiler direct vent installation Flue piping includes 2 elbows and using Heat Fab system Air intake is PVC and includes 3 elbows Maximum straight flue l
15. NATION MAY BE USED VE TERMINATION TEE WITH SCREEN CHIMNEY TOP PLATE SLOPE UP 1 4 IN PER FOOT MIN 3 IN DIA S S VENTING MATERIAL SSS BUILT IN CONDENSAT ION DRAIN amp TRAP ERES SN PRESS TEMP GAUGE SEAL CHIMNEY OPENING WITH MORTAR OR COVER PLATE 3 IN DIA 5 5 VENTING MATERIAL FILL TRAP WITH WATER AIR INTAKE 00 NOT BLOCK TO DRAIN OR CONTAINER Figure 8 Victory VSPH models non direct vent utilizing an existing chimney as a chase AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP 11 12 VICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT SIDEWALL VENTING All joints must be liquid and pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5 CONDENS FLUE PIPE CONDENSATION ff PIPE RAIN amp TRAP 3 DIA S S s PAGE 5 SLOP UP 1 4 PER FOOT MIN FROM BOILER TO VENT TERMINAT ION 2 HEAT FAB i PRESSURE SLIP JONT M 3 12 TEMPERATURE CONNECTOR GAUGE 4 THICK WALL SLANT F IN VENT AIR INTAKE TERMINAT ION UNIT STRAIGHT SCREENED FILL TRAP d TERMINATION WITH WATER TO DRAIN OR CONTAINER OUTSIDE WALL AIR INTAKE PIPE 3 1 0 GALVANIZED STEEL OR PVC NOW LINE 9 SEE DEFINITION Figure 9 Direct vent sidewall venting illustration with straight horizontal vent BULT IN SLOP UP 1 4 CONDENSAT ON PER FOOT MIN DRAIN amp TRAP OM BOILER TO V
16. OM COMBUSTIBLE MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS VICTORY VSPH Models VENTING APPLICATION VSPH Series are sealed combustion type boilers they maybe installed and vented either as a direct vent boiler which all air for combustion is obtained directly from outside or as a non direct vent boiler which air for combustion is taken from inside the boiler room VSPH boilers must be vented by proper 3 diameter stainless Steel venting system see vent material on this page through the roof or sidewall BOILER ROOM AIR SUPPLY AND VENTILATION An ample supply of air is required for combustion and ventila tion When buildings are insulated caulked and weather stripped now or later on direct openings to outside may be required and should be provided If the boiler is not near an outside wall air may be ducted to it from outside wall openings Provisions for combustion and ventilation air must be made in accordance with section 5 3 Air for Combustion and Ventila tion of the National Fuel Gas Code ANSI Z223 1 latest edi tion or applicable provisions of the local building codes The following recommendation applies to buildings of energy saving construction fully caulked and weatherstripped INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR INTO THE BOILER ROOM A NON DIRECT VENT INSTALLATION 1 Air drawn horizontally from outdoors DIRECTLY through an outsi
17. ON DHW AS REQUIRED TERMINALS BLOCK THERMOSTAT TERMINALS BLOCK Figure 15 MULTIZONING OF VSPH BOILER WITH INDIRECT WATER HEATER PUMP ZONING SYSTEM USING R882A B RELAY DHW TANK ZONE 2 AQUASTAT THERMOSTAT WIRES FROM YEL CABLE 2 OF BOILER TEMPERATURE CONTROL THERMOSTAT A POWER SUPPLY PROVIDE DISCONNECT TERMINALS MEANS AND OVERLOAD PROTECTION BLOCK AS REQUIRED DHW TERMINALS BLOCK Figure 16 VICTORY VSPH Models 4 Air control system Diaphragm type compression tank is used to control system pressure It must be installed at the boiler or between boiler and supply main pump s An automatic air vent is used to remove air from the system in Figure 17 If system pressure needs further control add an additional tank in parallel with original tank or install a larger capacity tank Use appropriate size tank for volume of water in system See chart for boilers volume Boiler Water Content VSPH 60 24 75 VSPH 90 32 00 VSPH 120 39 25 VSPH 150 46 50 VSPH 180 53 75 5 Cold Water Fill Pressure reducing fill valve and shut off valve should be installed 6 Relief Valve Discharge Piping Use same size or larger piping than valve outlet Must termi nate 6 minimum from floor with a plain no threads end Place a bucket under pressure relief valve discharge Make sure discharge is always visible DO NOT hard pipe to drain piping 7 Providing Protection from Freezing Anti freeze is sometimes u
18. OX AIR INTAKE COLLAR ROLL OUT 8 SWITCH AIR BOX FRONT PANEL AIR PIPE SUPPORT HI TEMP 129 LOW WATER ACTIVE TEST LWCO Figure 2 Location and identification of parts ECONOMY TARGET Al 10 PURGE ECONOMY Figure 2a Hydrolevel Model 3000 Boiler Water Temperature Control INSTALLATION REQUIREMENTS The installation must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 latest edition This installation must also conform to the additional require ments in this Slant Fin Instruction Book NATURAL GAS FIRED BOILER LOCATION Provide a level solid foundation for the boiler Location should be as near as possible to chimney or outside wall so that the flue pipe from boiler is short and direct See Appen dix A for vent terminal location restrictions The location should also be such that all boiler components are protected from water dripping spraying rain etc during appliance operation and service circulator replacement control replacement etc WARNING LIQUEFIED PETROLEUM L P PROPANE GAS FIRED BOILER LOCATION REQUIRES SPECIAL ATTENTION Liquefied Petroleum L P propane gas is heavier than air Therefore propane boilers piping valves should NOT be installed in location
19. Room Air Supply Check air vents for continuous positive supply of air as required Air needs are greatest in cold weather if boiler installation is non direct vent method Air vents must open and free of obstruction VICTORY VSPH Models Warning The flow of combustion and ventilating air to the boiler should not be obstructed Il Inspection During Heating Season A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be necessary Regular loss of water from boiler sys tem may indicate either a system leak or a faulty air con trol system or a faulty automatic fill valve B Check venting system See Venting and Air Intake Sys tem Regular Inspection on page 15 C Check condensation drain trap to be full of water Check for deterioration of the tubing Check that the trap is not plugged D With main burner firing all LED s mst be steady on See Normal operation status of indicator lights on page 22 E To prolong the life of the inducer motor lubricate with Anderol 465 or SAE 20 motor oil annually Turn off power and place 4 6 drops of above mentioned lubricant in each of two oil holes Lubricate circulator per manufacturer s instruction DO NOT over oil any motor WARNING The ceramic combustion chamber in the burner box contains crystalline silica Wear proper dust mask and gloves when servicing combus tion chamber or burners Crystalline Silica has been
20. ate over public walkways or over areas where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators relief valves or other equip ment Minimum clearance of 4 feet horizontal distance is maintained from electric meters gas meters regulators and relief equipment 4 Vent termination must not be located in any confined space i e window wells alcoves narrow alleys or under any overhang or deck Vent termination should not allow flue gas discharge towards neighbor s windows or where personal injury or property damages can occur B NON DIRECT VENT VERTICAL VENTING Figure 7 shows typical venting through the roof The vent pipe must pass through the ceiling floor and the roof verti cally through a 7 minimum diameter cutout A fire stop is required for each ceiling and floor penetration For roof pas sage an appropriate UL listed roof flashing must be used VICTORY VSPH Models An existing chimney see Figure 8 may be used as a chase for vertical venting Other appliances CANNOT be vented into the same chimney or vent pipe with in the chimney The vertical vent piping must terminate with a screened tee combination of 45 elbow and 90 screened elbow termina tion or a rain cap termination Direct Vent Installation Air intake piping from outside to the boiler air intake collar provides the air for combustion The boiler surrounding may be contaminated with chl
21. ating value of gas is commonly known as heating value VICTORY VSPH Models a Input for PROPANE is approximately at rating shown on ating plate when manifold pressure is 9 7 water column b Input for NATURAL GAS is approximately at rating when manifold pressure is 3 1 2 water column but should be checked on the gas meter Btuh Input Btu cu ft metered in 3 minutes x 20 EXAMPLE 1 For 1000 Btu cu ft gas this becomes Btuh Input cu ft metered in 3 minutes x 1000 Btu cu ft x 20 EXAMPLE 22 For 1050 Btu cu ft gas this becomes Btuh Input cu ft metered in 3 minutes x 1050 ft x 20 4 The higher heating value of gas varies substantially for different localities Consult with Slant Fin s Technical Ser vice Department for reorificing procedures if any of the following apply a Boiler burner is over firing CAUTION National Fuel Gas Code ANSI Z223 latest edition does NOT per mit firing at a higher input rate than the input rate indi cated on the boiler rating plate in order to avoid haz ardous conditions such as explosion or carbon monox ide poisoning b Poor higher heating value of gas is causing the actual input to be substantially lower than the rating plate indication 23 Gas Rate Table Boiler rated input in cu ft hr of 1000 Btu cu ft Natural Gas Cubic Feet Gas Consumption 1000 Btu cu ft gas in 3 minutes at rated input The gas metered in 3 minutes to obtai
22. d pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5 SLOPE UP 1 4 IN PER MIN FROM BOILER 10 VENT TERMINATION BUILT IN CONDENSAT ION PRESS TEMP GAUGE 3 IN DIA FILL TRAP S S FLUE WITH WATER SEE PAGE 5 AIR INTAKE DO NOT BLOCK TO DRAIN OR CONTAINER Figure 5 Non direct vent side wall venting SLOPE UP 1 4 IN PER FOOT MIN FROM BOILER TO VENT TERMINATION Clas lt 3 IN DIA S S FLUE SEE PAGE 5 STANDARD 90 ELBOW BUILT IN CONDENSAT ION DRAIN amp TRAP SL d PRESS EP N STANDARD 90 ELBOW FILL TRAP TIGHT RADIUS 90 ELBOW WITH WATER AIR INTAKE DO NOT BLOCK TO DRAIN OR VSPH BOILER CONTAINER Figure 6 Non direct vent side wall venting 6 IN MIN 9 IN MAX OUTSIDE VENT TERMINATION ELBOW WITH SCREEN A wall thimble must be used on all combustible walls Use wall thimble from approved vent manufacturers see page 5 or use S F P N 440695 for 5 8 wall must be used with Heat Fab slip joint connector SNOW LINE SEE DEFINITION OUTSIDE WALL 6 IN MIN 9 IN MAX OUTSIDE VENT TERMINATION ELBOW WITH SCREEN A wall thimble must be used on all combustible walls Use wall thimble from approved vent manufacturers see page 5 or use S F P N 440695 for 5 8 wall must be used with Heat Fab slip joint connector OUTSIDE W
23. de wall one louvered opening near the floor and one louvered opening near the ceiling each open ing with a minimum FREE air passage area of 1 square inch per 4000 Btuh of total appliances input 2 Air drawn horizontally through HORIZONTAL DUCTS one opening near the floor and one opening near the ceil ing each opening with a minimum FREE air passage area of 1 square inch per 2000 Btuh of total appliances input 3 Air drawn VERTICALLY from outdoors one opening at the floor and one opening at the ceiling each opening with a minimum FREE air passage area of 1 square inch per 4000 Btuh of total appliances input 4 Air drawn from inside the building one opening near the floor and one opening near the ceiling each opening with a minimum FREE air passage area of 1 square inch per 1000 Btuh of total appliances input IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL BURNING EQUIPMENT THE AREA OF FREE OPENINGS MUST BE APPROPRIATELY INCREASED TO ACCOMMO DATE THE ADDITIONAL LOAD B DIRECT VENT INSTALLATION Adequate air supply should be provided to prevent overheating of the boiler controls and boiler room Openings for passage of air into the boiler room for direct vent installation must be at least of the openings required for the non direct vent as men tioned above If additional non direct vent appliances are installed in the same space and adequate air openings are provided for them there are no additional air ope
24. droStat is active When the control is installed with a Hydrolevel Electro Well this LED will be on at all times when the control is powered IMPORTANT If the control is installed with a well other than the Electro Well this LED will not illuminate indicating that the control is not providing low water cut off functionality wcO LOW WATER llluminates if the boiler is a low water condition The Fuel Smart HydroStat will prevent burner operation during this condition IMPORTANT The system must be checked by a qualified heating professional prior to resuming operation WARNING DO NOT ADD WATER UNTIL THE BOILER HAS FULLY COOLED OK ECONOMY ACTIVE Indicates that the Thermal Targeting function is active and the Fuel Smart HydroStat will reduce boiler temperature to conserve fuel The Economy feature is activated using the ECONOMY dial See How Thermal Targeting Works for more information When the Economy feature is active the Fuel Smart HydroStat continually sets target temperatures below the high limit setting to maximize fuel efficiency When the boiler water reaches the target temperature the LED illuminates and the burner will shut down The boiler water will continue to circulate and heat the house as long as the thermostat call continues The LED will stay lit until the boiler temperature drops to the differential set point see Differentials at which point the boiler will be allowed to
25. e boiler before service INDICATION REMEDY 120 V power supply Polarity is reversed LED s FLASHING POWER LED Reverse Hot and NEUTRAL wires in the junction box POWER TSTAT CIRC LED S 48 VAC on thermostat circuit Check and correct the thermostat or zone valves wirings POWER PRES SWITCH LED S Pressure switch contacts are closed prior to Check air pressure switch energizing the blower motor or does not close within 5 minutes of the blower being turned on Check hose connections to pressure switch Check for obstruction restriction in venting air POWER FLAME LED S FLAME LED ignition period Wind gusts over 40 mph PRES SWITCH LED Pressure switch opened during boiler run Control Lockout To reset the lockout condition Turn down thermostat or turn power off at disconnect switch for at least 45 seconds then restore power or set thermostat at desired setting Automatic reset After one hour 1 2 hour for flame failure control will automatically retry Model 1107 12 Integrated Boiler Control Slant Fin SEQUENCE Flame LED Red n Pressure Switch LED Red gt Hi Limit LED Red gt Thermostat Circ LED Red 3 amp Power LED Green gt Figure 20 Integrated boiler control Flame sensed without call for heat Pilot flame was not established during trial for intake piping and termination Remove air box fro
26. eel material The following manufacturers systems are approved for use within a specified minimum and maximum equivalent vent length for each model Proper adapter must be used as a connector between Victory VSPH boilers flue collar and venting system as shown below Heat Fab Inc Saf T Vent Not required RTV 106 or Dow Corning 732 Heat Fab Inc Saf T Vent Not required Not Required EZ Seal ProTech System FasNSeal FSA HFA3 Not Required Inc Flex L StaR 34 SRASFA3 GE IS806 International Inc Z Flex Inc O2SVSSLA2 GE RTV 106 Heat Fab Part Numbers for various items of vent system are listed in Slant Fin Part List Publication No VSPH 10PL AL29 4C is a registered Trademark of Allegheny Ludlum Corp When joining the various components of the above listed vent systems the manufacturers instructions should be closely followed to insure proper sealing Use sealant speci fied by vent system manufacturer for sealing of pipe and fit tings See Figure 4 for proper application of vent pipe sealing for Saf T vent system by Heat Fab Inc All vent connections must be liquid and pressure tight Flue vent system CANNOT be cut to length Consult manufacturer s instructions For Heat Fab system use slip joint connector to adjust pipe lengths dimensions DO NOT use plastic or galvanized flue pipe VENT SEALING INSTRUCTIONS FOR HEAT FAB SAF T STAINLESS STEEL AL 29 4C4 VENTING MATERIALS RING APPLY SEALANT BEAD ABOUT 1 4 IN DIAMET
27. ength would be 30 2x3 24 feet Maximum straight air intake pipe would be 40 3x5 25 feet If the air for combustion were taken from the boiler room non direct vent installation still the maximum straight flue length would be 24 feet 6 All Victory VSPH boilers are equipped with a built in condensation drain and trap The trap loop must be filled with water DO NOT operate the boiler without filling the trap with water to prevent flue gas discharge into space The drain should extend to a floor drain or to a container which may require emptying periodically 7 horizontal vent pipe must be sloped upward from the boiler at a pitch of at least per 1 foot of run so that the condensate from the vent system runs to the drain trap 8 The horizontal vent pipes must be supported with pipe straps at intervals no greater than indicated by vent pipe manufacturer s instructions The vertical portion vent pipe also must be supported per manufacturer s instructions Support air intake piping in the same manner as the vent pipes 9 Minimum clearances of vent pipes from combustible constructions must be maintained see Page 4 Main tain minimum 1 clearance between vent pipes and PVC air intake pipes 10 Common venting with other appliances or another VSPH boiler is not allowed 11 DO NOT install a vent damper or similar devices in vent system or on the boiler 12 Do not insulate venting system Equivalent Length of Various 9
28. enting Direct Venta B GAS FIRED BOILER LOCATION on page 4 of this Vent Air Intake Termination Installation eee 8 instruction book Direct Vent Venting and Air Intake through a Roof 13 The above warning does not apply to NATURAL gas Venting and Air Intake Regular Inspection 15 fired boilers Gas Teo m 15 Electrical Wiring iere nn trenes credens 15 Boiler Water Temperature Control 18 19 The installation must conform to the requirements of 19 the authority having jurisdiction or the absence of Indirect Water Heater Connections 19 such requirements to the National Fuel Gas Code Water Piping 19 ANSI Z223 1 latest edition The installation must also Gas input Rate adjustment TTT conform to the additional requirements in this SlanvFin Boller COMM a u De be emere ins 23 Instruction Book Status of Indicator Lights LED s 23 2 2 In addition where required by the authority having juris and Maintenance 26 diction the installation must conform to American General Troubleshooting 27 29 Society of Mechanical Engineers Safety Code for WARNING The ven
29. erwriters for specific requirements Installation on combustible flooring allowed only with proper Com bustible Floor Kit Kit part number is printed on boiler rating plate In no case may the boiler be installed on carpeting VICTORY VSPH Models MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTIONS A Minimum clearances to the exterior surfaces of the boiler shall be as follows MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Construction Recommended Surface for Service Front 6 18 Rear 6 18 Left Side 6 18 Right Side 12 24 Top 12 12 Flue Connector Enclosed e e Uninclosed 2 e B Provide accessibility clearance of 24 on sides requiring servicing and 18 on sides used for passage C All minimum clearances shown above must be met This may result in increased values of some minimum clear ances in order to maintain the minimum clearances of others D Clearance from hot water pipes shall be 1 inch At points where hot water pipes emerge from a floor wall or ceiling the clearance at the opening through the finished floor boards or wall or ceiling boards may be not less than 1 2 inch Each such opening shall be covered with a plate of uncombustible material 6 FOR ENCLOSED VICTORY VSPH BOILER MIN CLEARANCES FOR COMBUSTIBLE CONSTRUCTION Figure 3 Victory VSPH boiler min clearances for combustible construction SAFETY KEEP THE BOILER AREA CLEAR AND FREE FR
30. fire again NOTE This LED illuminates regularly during normal boil er operation Q PURGE The control is purging latent heat from the boiler and will not fire until the temperature drops to 135 F See Thermal Pre Purge section Lwco TEST BUTTON To Test Low Water Cut Off Press and hold the LWCO TEST button The red Low Water light should illuminate and the burner cir cuit should de energize NOTE The control must be installed with a Hydrolevel Electro Well for low water cut off functionality LWCO 234 Mus a 10 1 HI OFF ECONOMY MULTI ZONING For multiple zoning either zone valves or circulators maybe used For zone valve system see Figure 14 For pump zoning system see Figure 15 and Figure 16 DO NOT use boiler transformer to power external accessories like zone valve and relays overload and or burned out transformer and boiler mal function can result Use separate transformer to power such components For pump zoning system remove boiler circulator wire connector from P5 of electronic boiler control See Figure 13b 19 INDIRECT EXTERNAL WATER HEATER CONNECTIONS If system includes indirect water heater the indirect signal must be separated from heating zone s system See figure 15 ans 16 a Connect end switch of the indirect water heater relay to the terminal block of the boiler marked DHW End Switch Relay b Connect end switch of the heating zone s relay s to the thermostat terminal block
31. he appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch DO NOT use any phone in your building Immediately call you gas supplier from a neighbor s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire depart ment C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do Not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the pilot by hand 5 Remove jacket front panel 6 Turn gas control knob clockwise 77 to OFF DO NOT force 7 Wait five 5 minutes longer for propane to clear out any gas then smell for gas including near the floor If you then smell gas STOP Follow B in the safety inf
32. heaters in the number of heating zones The Economy Feature conserves fuel by reducing boiler temperature see How Ther mal Targeting Works below If the heating system is unable to supply needed heat to the house the ECONOMY Dial should be turned to a lower setting example In a three zone house turn the dial to 2 or 1 Conversely if the boiler provides adequate heat added fuel savings can be achieved by selecting a higher setting example 4 or 5 SETTING Disables economy function Will allow boiler to fire until hi limit temp is reached and re fire with 10 subtractive differential Provides lowest level of fuel savings Use this setting only if the house does not stay warm at higher settings Recommended setting for single zone systems Recommended setting for Two zone systems Recommended setting for Three zone systems Recommended setting for Four zone systems Recommended setting for Five zone systems Provides highest level of fuel savings IMPORTANT NOTICE This boiler is equipped with a feature that saves energy by reducing the boiler water temperature as the heating load decreases This feature is equipped with an over ride which is provided primarily to permit the use of an external energy manage ment system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that reduces the boiler water temperature
33. his feature works with single zone and multi zone heating systems utilizing circulators or zone valves No change in wiring is needed To Activate Thermal Pre Purge Push and hold the LWCO TEST button for 10 seconds The PURGE LED will will blink twice and remain on as long as your finger is on the button To deactivate the feature push and hold the button a second time for 10 seconds The PURGE LED will blink twice and turn off HOW THERMAL TARGETING WORKS Thermal Targeting technology analyzes thermostat activity and continually evaluate how much heat the house requires When it is very cold outside the heat demand is high and the Fuel Smart HydroStat will raise the boiler s Target temperature to provide needed heat to the home When the outside tempera ture is milder the heat demand is lower During these periods the Fuel Smart HydroStat will lower the boiler s Target temper ature saving fuel while continuing to provide comfort to the house VICTORY VSPH Models LED LEGEND and TEST SETTINGS BUTTON e HTEM 12 2 22 TEMP Iluminates when the boiler water tempera z 3 LOW ture reaches the high limit set WATER ting It will remain lit until the TET water temperature falls 10 The Fuel Smart HydroStat prevents 8 Q burner operation while this LED purce is on ACTIVE Indicates that the low water cut off IWCO function of the Fuel Smart Hy
34. identified as a carcinogenic or possibly carcinogenic to humans CLEANING A Flue passage cleaning See Figure 22 Turn off power to the boiler Remove front jacket panel Remove air box front panel Remove jacket top Remove inducer assembly Remove flue collector Remove combustion air screen Use wire brush to clean flue passages It is sug gested that paper be placed on burners to collect any foreign material in cleaning flue passage 9 Replace flue collector and re seal with high tem perature sealer or with furnace cement 10 Remove and dispose of paper and accumulated material 11 Replace all removed items 12 Check boiler operation N e B Cleaning of burners 1 Turn off power to the boiler 2 Remove jacket front air box front panel air intake screen and combustion air screen located inside the air box 3 Disconnect ignitor sensor cable from the boiler con trol 4 Remove pilot gas line from brass fitting located inside the air box 5 Lift burners and remove from orifices 6 Clean burners To clean burners run a clean flue brush up the tube until all foreign matter is removed 7 Replace all removed items 8 Check boiler operation VICTORY VSPH Models 27 Figure 22 Flue passage cleaning illustration General Troubleshooting Guide For Service Personnel WARNING Only trained experienced service technician should perform troubleshooting Turn off all electric po
35. igni tion sensor cable from boiler control Gas valve should shut off burners FLAME LED starts flashing 5 Pressure switch test With burners firing remove plastic hoses from pressure Switch or from aluminum tubing see Figure 21 gas valve must shut off PRESS SWITCH LED starts flashing VICTORY VSPH Models 25 VSPH BOILER SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT gt CIRCULATOR ON NO BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING YE E M OPEN WITHIN 45 SECONDS POWER AND PRESSURE SWITCH LED S S YES INDUCER BLOWER ON o E PERIOD PRESSURE SWITCH CONTACTS CLOSED NO WITHIN 5 MINUTES Y 30 SECONDS PRE PURGE PERIOD 4 TIMES RE TRIALS FOR IGNITION conrnot newnstare TRIAL FOR IGNITION E WITH 30 SECONDS YE INTER PURGE SPARK OFF MAIN VALVE OPENS BOILER HEATING PERIOD STARTS YES CONTROL CONTINUOUSLY MONITORS THERMOSTAT HIGH i LIMIT PRESSURE SWITCH AND FLAME SENSOR NO s TRIAL FOR IGNITION 15 SECONDS PILOT VALVE OPENS IGNITION SPARK STARTS s CONTROL LOCKOUT FLAME LED FLASHING THERMOSTAT CALLS FOR HEAT ENDS CIRCULATOR OFF PILOT AND MAIN VALVE CLOSE 15 SECONDS POST PURGE BOILER WAITS FOR NEXT CALL FOR HEAT 1 2 HOUR WAIT PERIOD 26 ALUMINUM TUBE ALUMINUM TUBE PRESSURE SWITCH BLOWER INDUCER MOTOR BRASS FITTING BRASS FITTING AQUASTAT PLASTIC HOSE CLEAR PLASTIC HOSE RED Figure
36. ly Selecting pipe size for natural gas 1 Measure or estimate the length of piping from the meter to the installation site 2 Consult gas supplier for heating value of gas Btu cu ft 3 Divide boiler rated input by heating value to find gas flow in piping cu ft per hour 4 Use table below to select proper pipe size EXAMPLE Boiler model VSPH 150 is to be installed Distance from gas meter to the boilers is 30ft Heating value of natural gas is 1020 Btu cu Ft Select proper pipe size Gas flow 150 000 Btu hour _ 447 cu ft per hour 1020 Btu cu ft At 30 ft length of pipe match required capacity from table on this page choose higher capacity in this case is 152 cu ft per hour Required pipe size is Improper gas pipe sizing will result in pilot flame outages insuf ficient heat and other installation difficulties For more informa tion and also if other appliances are to be attached to the pip ing system see Appendix C of National Fuel Gas Code ANSI Z223 1 latest edition 15 C The boiler and its gas connection must be leak tested before placing the boiler in operation Use liquid soap solu tion for all gas leak testing DO NOT use open flame This boiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure test ing of that system at test pressures in excess of PSIG This boiler must be isolated from the gas supply piping sys tem by closing
37. n rated input for each boiler model using 1000 Btu cu ft gas is tabu lated in gas rate table INTEGRATED BOILER CONTROL The integrated boiler control monitors the status of the room thermostat high limit control Aquastat pressure switch and the flame sensor It controls the operation of circulator induc er motor gas valve and spark for pilot ignition The boiler con trol also determines the sequence of operation and timing for pre and post purge periods trail for ignition and lockout The control indicator lights LED s provide information of boil er operation when lights are steady on or diagnostic informa tion when they are flashing in order to help to determine the cause of boiler failure A NORMAL OPERATION STATUS OF INDICATOR LIGHTS LED S O LED off DESCRIPTION OF OPERATION Standby Boiler waits for call for heat Thermostat calls for heat Circulator on Boiler water temperature below high limit setting Inducer on Pressure switch contacts closed 30 seconds pre purge period Trial for ignition Gas valve open Pilot flame and main burners on Boiler heating period Thermostat call for heat ends Circulator off 15 seconds post purge period Burners off Xf LED steady 24 VICTORY VSPH Models B DIAGNOSTIC FLASH CODES Flashing LED s provide diagnostic information WARNING Only a trained experienced service technician should perform troubleshooting Turn off all electric power to th
38. nings required for the VSPH boiler For both direct and non direct installation the following must be considered Openings must never be reduced or closed If doors or windows are used for air supply they must be locked open Protect against closure of openings by snow and debris Inspect frequently No mechanical draft exhaust or supply fans are to be used in or near the boiler area Boiler area must never be under negative pressure The flow of combustion and ventilating air to the boiler must not be obstructed FLUE GAS VENTING REQUIREMENTS The Victory VSPH series boiler is a high efficiency mechanical ly induced draft boiler and therefore requires different venting arrangements than natural draft lower efficiency boilers THE FOLLOWING INSTRUCTIONS MUST BE CAREFULLY READ AND FOLLOWED IN ORDER TO AVOID ANY HAZ ARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM The vent piping installation MUST be in accordance with these instructions and with ANSI Z223 1 latest edition NATIONAL FUEL GAS CODE Part 7 Venting of Equipment Other local codes may also apply and must be followed Where there is a conflict between these requirements the more stringent case shall apply The use of a vent damper is NOT permitted on this boiler series VENT MATERIAL The vent system for direct or non direct vent installation must be UL listed single wall diameter AL29 4C stainless st
39. nnection lead is white Proper polarity is important for VSPH boilers Reversed polarity will cause system lockout and the power LED will flash continuously C Connect ground wire to ground screw inside the junction box D Replace junction box cover 3 Thermostat Connections Install thermostat on an inside wall and away from any heat Sources sunshine and drafts Thermostat wires must be connect ed to thermostat terminals block on boiler See wiring diagram Figure 13a Thermostat Heat Anticipator Adjustments If the 24v room thermostat that controls this boiler has an adjustable heat anticipator connect entire system to thermostat and run the system while measuring the current drawn through the thermostat wires Set the heat anticipator at the value mea sured The set current should match power requirements by zone valves and relays Refer to the manufacturer s instruction of zone valve and relays Also see instructions with the thermostat 17 18 VICTORY VSPH Models BOILER WATER TEMPERATURE AND ECONOMY LEVEL SETTINGS SETTING THE CONTROL SETTING THE HIGH LIMIT The high limit is factory set at 190 F To adjust turn the HI LIMIT Dial Q to the desired setting Setting range 100 220 F SETTING THE ECONOMY FEATURE The Economy Feature is factory set for a 1 zone heating system To adjust turn the ECONOMY Dial until the number displayed equals the number of heating zones Do not include indirect water
40. nt panel Turn off power for at least 45 seconds Check if pilot flame exists during pre purge period first 30 seconds If pilot flame exists replace gas valve Check gas valve knob to be in ON position Check inlet gas pressure Check pilot gas line Check ignition cable and the connections Check pilot flame to be 3 8 to 1 2 long Check pressure switch and its hoses Check for obstruction in venting air intake piping and termination SAFETY CHECK 1 Checking for gas leaks Using soap solution check for gas leaks from meter to gas valve including all pipes and fittings gas valve con nections manifold and pilot burner gas line and its fittings Use liquid soap solution for all gas testing DO NOT use open flame 2 High limit control Aquastat test Set room thermostat high enough for boiler water temper ature to reach high limit setting When this temperature is reached the high limit switch should open Pilot and main gas valve should close Inducer starts 15 seconds post purge period POWER and TSTAT CIRC LED s will stay on 3 Thermostat test Set thermostat setting to low enough to end call for heat Pilot and main gas valve should close circulator off and inducer will start 15 seconds post purge POWER LIMIT and PRESS SWITCH LED s will stay on during post purge After the post purge period POWER and LIMIT LED s stay on 4 Control safety shutdown test With main burners firing all LED s on disconnect
41. onnec TOR t 28 17 JUNCT iON s Box LES SEE NOTE 1 2 RIGHT SIDE LEFT SIDE Figure 1 Dimensions data Boiler Model VSPH 60 60 000 3 11 17 4 w 00 5 No of Sections VSPH 120 120 000 B 17 23 VSPH 150 150 000 20 26 VSPH 180 180 000 7 23 Gas Orifice Size Victory VSPH boiler Orifice Sizes for High Altitudes Includes 4 Reduction for Each 1000 Feet Orifice Size for Elevation Feet 2000 3000 4000 5000 6000 7000 Sea Level Natural 49 57 8000 9000 10000 Orifice sizes indicated for sea level above are factory installed in boiler unless otherwise specified by the local authority Orifice table is based on a higher heating value between 1000 Btuh and 1010 Btuh for Natural Gas See page 20 if local higher heat ing value exceeds these numbers See page 20 for burner input adjustment VICTORY VSPH Models 3 LOCATION AND IDENTIFICATION OF PARTS qun 88 TEMPERATURE CONTROL 9 BURNER 30 qp connector PILOT BURNER IGNITOR amp SENSOR DHW TANK END SWITCH RELAY TERMINAL 120 24 TRANSFORMER 9 00000 Col THERMOSTAT TERMINAL un uum p E EE E GAS VALVE ROLL OUT SWITCH JUNCTION B
42. orine based products such as laun dry detergents A SIDEWALL DIRECT VENTING Figures 9 and 10 show typical sidewall direct venting Slant Fin vent air intake termination MUST be used for this method of installation CAUTION Flue gasses existing from the vent terminal will condense Building materials in the area of the terminal should be protected from discoloration and degradation See page 8 for vent termination location and required clearances VENT AIR INTAKE TERMINATION INSTALLATION 1 Termination must be installed horizontally 2 Refer to Figure 11 for installation details 3 Wall thickness should be 3 to 12 thick 4 Follow instruction for vent termination location and clearances explained on this page 5 Cut a rectangular opening with following dimensions in the wall Height 57 Width 12 6 From outside of the wall install outside termination plate using 4 screws Make sure the louvers are at left side 7 For combustible wall a 4 galvanized pipe must be used as a wall thimble The length of the 4 galvanized pipe should be approximately 1 shorter than the wall thickness 8 From inside the building fit galvanized pipe over 4 collar of the outside plate 9 From inside fit 3 diameter air intake pipe over 3 collar located on the air box of the outside plate text continued p 13 VICTORY VSPH Models VICTORY VSPH MODELS NON DIRECT VENT SIDEWALL VENTING All joints must be liquid an
43. ormation above on this page If you don t smell gas go to next step 8 Turn as control knob counterclockwise 5 to ON 9 Replace jacket front panel 10 Turn on all electric power to the appliance VICTORY VSPH Models 11 Set thermostat to desired setting 12 If the appliance will not operate follow the instructions To Turn Off Gas to Appliance and call your service technician or gas supplier To Turn Off Gas to Appliance Set thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be performed 3 Remove jacket front panel 4 Turn gas control knob clockwise x till knob stops then continue to OFF Do not force 5 Replace jacket front panel Gas Valve VR8204 or VR8304 S INLET s GAS CONTROL KNOB SHOWN IN OFF POSITION Figure 19 Removing Jacket Front Panel 1 Turn black screws turn to open position 2 Remove front panel To replace the panel reverse procedure Gas Input Rate Adjustment 1 Consult gas supplier for higher heating value of gas Btu cu ft Set thermostat high enough so that boiler will remain on 3 Measure manifold pressure Correct manifold pressure for gas used is printed on boiler rating plate NOTE Gas pressure may be adjusted by turning pressure regulator screw on combination gas valve turn clockwise to increase pressure counterclockwise to decrease pressure m Higher He
44. ration after long term idle periods prevent damage of the pump from sedimentation PRESSURE REDUCING FILLVALVE GATEVALVE WATER FED Figure 17 Piping arrangement 3 Radiant Floor Low Water Temperature and large water volume systems A boiler by pass loop three way valve arrangement or primary secondary pumping with a boiler loop must be used to provide a minumum 130 return water temperature to the boiler This will prevent condensation on the cast iron sections that can result in improper operation of the boiler 20 ZONE 1 THERMOSTAT V8043E F END SWITCH TH TR MOTOR ZONE 2 THERMOSTAT N V8043E F END SWITCH TH TR MOTOR ZONE 3 THERMOSTAT N V8043E F END SWITCH TH TR MOTOR VICTORY VSPH Models DISCONNECT SWITCH u 120V 24V TRANSFORMER A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED WIRES FROM BOILER CONTROL WHITE MULTIZONING OF VSPH BOILER ZONE VALVE SYSTEM USING V8043E F ZONE VALVES Figure 14 THERMOSTAT TERMINALS BLOCK MULTIZONING OF VSPH BOILER WITH INDIRECT WATER HEATER PUMP ZONING SYSTEM USING R845A RELAY THERNOSTAT RB845A RELAY ZONE 1 DHW TANK AQUASTAT R845A RELAY ZONE 2 ZONE 2 WIRES FROM 4 CABLE 2 OF BOILER 7 TEMPERATURE CONTROL POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTI
45. s where propane leaking from defective equipment and piping will pool in a basement or other space below the leak A spark or flame from the boiler or other source may ignite the accumulated propane gas causing an explosion or fire Provide a level solid foundation for the boiler Location should be as near the chimney as possible so that the flue pipe from boiler to chimney is short and direct The UNIFORM MECHANICAL CODE may be in effect in your geographic area The following precautions are cited by the 1994 UNIFORM MECHANICAL CODE section 304 6 LPG Appliances Liquefied petroleum gas burning appliances shall not be installed in a pit basement or similar location where heavier than air gas might collect Appliances so fueled shall not be installed in an above grade under floor space or basement unless such loca tion is provided with an approved means for removal of unburned gas Consult Chapter 5 of the 1994 UNIFORM MECHANICAL CODE for design criteria of the approved means for removal of unburned gas BOILER FOUNDATION A Provide a solid level foundation capable of supporting the weight of the boiler filled with water and extending at least 2 past the jacket on all sides See dimensions of boilers page 2 For installation on non combustible floors only C If boiler is to be located over buried conduit containing electric wires or telephone cables consult local codes or the National Board of Fire Und
46. sed in hydronic heating systems to protect against freeze up in the event of power failure or control shutdown when the building is unoccupied It should be recognized that unless the building is kept above freezing temperature by some means the plumbing system is not protected Two types of anti freeze may be used ETHYLENE GLYCOL used in automobiles has desirable properties but is toxic Its use maybe prohibited when system water glyco solution is in contact with a potable water vessel as an indirect hot water heater with built in heating coils PROPY LENE GLYCOL is used in the quick freeze food industry it is practically non toxic Its use maybe permitted when system solution is in contact with a potable water vessel When anti freeze must be used inhibited propylene glycol is recom mended Useful information on the characteristics mixing proportions etc of glycol in heating systems is given in Technical Topics No 2A available from the Hydronics Institute 34 Russo Place Berkeley Heights NJ 07922 Consult glycol manufacturers for sources of propylene glycol 8 Water Treatment A good water treatment program will not only extend the use ful life of this boiler but it will also save much of the time and expense of repairs made necessary by preventable occur rences A reputable water treatment company should be con sulted to evaluate and determine the best overall treatment program for your boiler equipment 21 PIPING A
47. ssure and equipped with a matching relief valve may operate at a higher pressure but no higher than 5 psi below the relief valve opening pressure D Check for and repair any leaks before placing system in service BEFORE FIRING BOILER make these checks 1 System is full of water Air is vented or purged 2 Relief valve is installed in accordance with ASME Boiler and Pressure Vessel Code Section IV Valve opening is not closed or reduced in size 3 Venting is installed according to instructions under FLUE GAS VENTING REQUIREMENTS 4 All wiring is completed following applicable wiring diagrams 5 Using soap solution check for gas leaks in all gas ing from meter to boiler pilot and manifold DO NOT use open flame 22 II Initial Start Safe lighting and other performance criteria were met when testing various gas manifold and control assemblies used on the Victory VSP Series Boilers under the ANSI Z21 13 latest edition Instructions Follow the lighting instructions in this manual These instructions are also attached to the boiler SAFETY INFORMATION For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the pilot by hand B BEFORE OPERATING smell all around t
48. take piping proper sealant must be used see page 6 Install horizontal vent pipe with seams on the top Connect and seal air intake piping to air intake collar of the boiler Adjust the air pipe support to hold air intake pipe securely see Figure 2 13 B DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF Figure 12 shows typical vertical venting The vent pipe must pass through the ceiling floor and the roof vertically through a 7 minimum diameter cutout A fire stop is required for each ceiling and floor penetration For roof passage an appropriate UL listed roof flashing must be used The vertical vent piping must terminate with a screened straight termination The air intake terminal should be a screened 180 elbow fac ing down The air intake opening must be at least 1 foot below the vent opening Follow vent manufacturer s instructions and restrictions men tioned on page 6 of this manual DO NOT exceed the maximum allowed equivalent length given in tables on page 7 When joining various components of the vent system and air intake piping proper sealant must be used see page 6 Install horizontal vent pipe with seams on the top Connect and seal air intake piping to air intake collar of the boiler Adjust the air pipe support to hold air intake pipe securely See Figure 2 3 PVC OR GALV PIPE FOR AIR INTAKE MS icis OUTSIDE TERMINATION PLATE STRAIGHT SCREENED TERMINATION 3 PVC OR GALV PIPE
49. the pressure and gross output of the boiler For replacement parts heating contractors should contact their Slant Fin boiler distributor 29 REMEDY 1 Reset anticipator 2 System must be corrected 3 Check and Repair 4 Replace DO NOT adjust REMEDY 1 Locate leaks and repair 2 Close service supply valve shut down boiler and notify utility 3 Check and fill with water 4 Check carefully and repair Also see Venting System Regular Inspection 5 Adjust gas input to that shown on boiler rating plate Slant Fin BOILERS amp BASEBOARD Slant Fin Corp 2013 Printed in the U S A 413 Publication No VBPH 41 Rev A SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario Only N You Want Heating You www slantfin com
50. ting system of this boiler is under positive pressure Leakage from this system can be hazardous and if not avoided can result in death or serious injury In addition to the recommendations within this manual and the User s Information Manual the venting system from the blower to the outdoor discharge must be carefully checked annually by a qualified service agency Heating Contractor Address Phone Number Printed in U S A 413 Controls and Safety Devices for Automatically Fired Boilers No CSD 1 WARNING This boiler gas piping and accessories must be installed connected serviced and repaired by a trained experienced service technician familiar with all precautions required for gas fired equipment and licensed or otherwise qualified in compliance with the authority having jurisdiction Boiler Model Number Boiler Serial Number Installation Date Part No 455056 Publication No VSPH 41 Rev A VICTORY VSPH Models RATINGS AND DIMENSIONS DOTTED PIPING OTHERS PRESSURE RELIEF VALVE 1 172 SUPPLY SEE NOTE SED IMENT TRAP REQUIRED 25 1 8 SEE NOTE INSTALL MANUAL MAIN SHUTOFF VALVE 5 ABOVE FLOOR WHEN REQUIRED BY LOCAL CODE 3 4 TO AIR ELIMINATING SYSTEM JACKET FRONT NOTE Height dimensions increase by 1 and depth increases to 287 when combustible floor kit is used 3 DIA VENT CONNECTOR PRESS TEMP GAUGE 9 VENT A c
51. wer to the boiler before servicing A BURNERS FAIL TO OPERATE NO HEAT CAUSE REMEDY 1 No power POWER LED off Main electric switch open 1 Close switch Check and replace Blown or defective line fuse 2 Gas supply valve shut off Gas valve knob is on off posi 2 Open gas supply valve Turn gas valve knob to on posi tion FLAME LED flashing tion Check gas pressure 3 Flame sensor contaminated 3 Clean sensor 4 Pilot flame too low 4 Adjust pilot flame 5 Roll out switch open POWER and TSTAT CIRC LED s are 5 Check roll out switch for continuity replace if blown out on inspect flue passages prior to replacement 6 Harnesses plug in connectors are not securely connected 6 Check connectors on boiler control 7 Defective transformer 7 Remove P2 connector from boiler control Check trans former terminals for 24V Replace defective transformer 28 CAUSE 8 Defective pressure switch POWER and PRES SWITCH LED s flashing 9 Defective high limit control 10 Defective inducer motor 11 Defective gas valve 12 Defective boiler control module B NOT ENOUGH HEAT CAUSE 1 Thermostat setting is too low 2 Boiler water maintained at too low temperature 3 Circulator not running 4 Boiler water level too low 5 Restriction or obstruction in air intake or venting system C BURNER WILL NOT SHUT OFF CAUSE 1 Defective Aquastat high limit control 2 Aquastat sensor is not properl
52. y for condensation corrosion and or physical damage A qualified professional should ser vice the boiler annually and include such an inspection at that time The homeowner should look over the system monthly for damage water stains any signs of rust other corrosions or separation of the vent and air intake piping if direct vent B Should an inspection turn up signs of condensation corrosion or damage the boiler should be shut down immediately and the condition should be corrected by a qualified professional C All Victory VSPH boilers are equipped with a built in conden sation drain and trap The trap loop must be filled with water DO NOT operate the boiler without filling the trap with water to prevent flue gas discharge into space Periodic inspection should be made of this assembly for deterioration of the tub ing and to insure that the trap is not plugged If it is plugged or appears to have excessive sediment in it it should be removed from the drain assembly straightened out to clear the obstruction reformed filled with water and reinstalled as before GAS PIPING A Local installation codes apply The pipe joint compound used on threads must be resistant to the action of liquefied petroleum gases B The gas supply line to the boiler should run directly from the meter for natural gas or from the fuel tank for L P propane gas See page 2 for location of union and manual main shut off valve that may be specified local
53. y inside Aquastat well VICTORY VSPH Models REMEDY 8 Check pressure switch Replace defective pressure switch 9 Sethigh limit setting above boiler water temperature LIMIT LED should turn on If not turn off power to the boiler remove wires to high limit and check continuity across high limit contacts If contacts are open replace high limit 10 With thermostat calling for heat and high limit setting above boiler water temperature remove blower motor plug from boiler control P4 connector Check for 120 V between ter minally 3 and 5 of P4 on control See Figure 13a and 13b If voltmeter indicates 120V replace inducer assembly 11 a Check all above causes b check the gas supply pressure at the inlet of gas valve as shown on the boiler rating plate for the type of gas used c With thermostat calling for heat and high limit setting above water temperature check the voltage across terminal PV amp PV MV if 24 VAC presents replace the gas valve 12 Check all above causes If all red indicator lights are off while there is call for heat replace control module REMEDY 1 Setthermostat at higher setting 2 Set Aquastat at higher setting 3 With thermostat calling for heat check for power to circula tor If power is O K but circulator is not running replace cir culator 4 Carefully snap open relief valve handle to determine if boil er is full of water if not full of water check for system leaks and check
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