Aston SDR990-CH-49-10 Installation Guide
Contents
1. Figure 8 10 Press the Anti water strip 15 onto the vertical edge of the Stationary glass Install Anti water strip to vertical edge of Stationary glass without notches for glass clamp assembly See Figure 9 for details 11 Carefully position the Stationary glass 9 up against the wall vertically See Figure 10 for details With the Stationary glass 9 in position close the Glass door 1 and align with Stationary glass 9 See Figure 11 for details NOTE The top of the Stationary glass 9 should be level with the top of Glass door 1 12 Adjust the Stationary glass panel 9 position so the gap between Glass door 01 and Stationary glass panel 09 is between 1 16 1 2 Optional If the gap is larger than 1 2 add the U shaped strip to vertical edge of glass door 01 inside outside Uy Figure 9 outside _ _ outside a inside melee o Uj D Figure 10 Figure 11 F wN gt Vow V0 416 2 Figure 12 Optional 10 13 Mark the position of the the Glass clamp 14 on the shower wall and shower floor from the inside shower See Figure 13 for details 14 Carefully place the Stationary glass aside Remove the Glass clamps 14 from the Stationary glass 9 Next postion the Glass clamps 14 with marked locations on shower wall and mark the hole location for mounting the Glass clamp 14 to2. INSTALLATION AND OWNER S MANUAL Please select your shower door model or shower door style from the selection below for easy installation ATTENTION This door is extremely heavy and the hinges on this door must be attached to the studs or to preinstalled 2 X 6 wood reinforcement behind the wall we SS 2 lt x ee KN oo J L p A S a p N oe A N P A p r A 5 E F UU oe a Uw y i ae i is a S 2 a Pod a p aA 4 S P na AA JA p a Y 4 A f U a A Pa 2 a r a Pa P US Z P Ans H P yr aN 4 SN a a S Ma SRS A a a ka S a Style A Style B Style C Please carefully read these instructions before you begin to install the products IMPORTANT ASTON reserves the right to alter modify or redesign products at any time without prior notice For the latest up to date technical drawings manuals or any other details please refer to the www astonbath com 11 14 RevA Before you start Thank you for purchasing your Aston shower door We hope that it will provide you with years of satisfying use and enjoyment Please read this manual carefully because it contains information and instructions about the proper installation of the unit If you do not follow certain conditions of installation and maintenance your warranty may be affected 1 Inspect boxes for shipping damage If the product has been damaged is mi
3. necessary to remove them to protect the bottom Figure 1 i edge and the corners of the glass from breakage threshold or the shower base Remove the corner pads from the Glass door 01 Place the eee Glass door 01 on the flat timber Carefully TON position the hinged side of shower door against f the wall and check with level for plumb Mark position of shower hinges on wall 2 Place a piece of flat timber 5 thick on the l NOTE a Please check with a level and be sure that the door is absolutely plumb j e P See Figure 2 for details fi A 3 Hold the door in place and mark the 4 drill holes for both hinges 05 on the wall Set the door aside and drill the holes in i the wall using 346 drill bit N Install the wall anchors 03 into the drilled Outside hole lt AJN Position the Glass door 01 back on the 5 flat timber and attach both hinges to the N wall using M5X60 screws 04 A Note Smooth flat surface of Hinge 05 should be installed on outside of glass door See Figure 3 for details ATTENTION This door is extremely heavy and the hinges on this door must be attached to the studs or to preinstalled 2X6 wood Outside Inside reinforcement behind the wall i AN Figure 3 4 Install the Handle 05 to the Glass Door 01 using the hardware provided See Figure
4. TO THE DURATION OF THIS EXPRESS LIMITED WARRANTY AND EXCLUDE ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE BREACH OF ANY EXPRESS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply No dealer distributor service company or other party is authorized to change modify or extend the terms of this warranty in any manner whatsoever Aston Global and it representatives shall not be liable for any injury loss cost or other damages whether incidental or consequential arising out of any defect covered by this Warranty including and without limitation loss of use of the Product and cost for removal of defective Product even if Aston Global has been advised of the possibility of such damage The liability of Aston Global under this Warranty if any shall not exceed the original amount paid for the Product covered by the Warranty Coverage under this Warranty shall commence as of the original date of purchase and the duration of such coverage shall not extend for any reason whatsoever beyond the stated time period The 18 Customer is required to provide adequate access the Product for any repair or inspection Aston Global shall not be liable for expenses or damage which may include but are limited to water damage removal of any and all common building product such as tile flooring wood sheet rock plumbing fixtures con
5. by improper installation or any damages to property resulting from improper installation or use of the Products including but not limited to flooring subfloor tile walls sheet rock concrete board paint plumbing fixtures and ceilings 5 Labor costs incurred in the removal disassembly reassembly or installation of the Product s including replacement Products issued under the Warranty or costs for transportation to Aston Global and any other materials necessary to return Product to Aston Global 6 Any Product that has been damaged as a result of being improperly serviced or operated including but not limited to the following operated with insufficient water allowed to freeze subjected to flood conditions operated with water conditions or additives which cause unusual deposits or corrosion in or on the Product or subject to any other abuse or negligence 7 Any Product that has been damaged as a result of natural disasters including but not limited to lightning fire earthquake hurricanes tornadoes or floods 8 Product used for any purpose other than residential bathroom usage LEGAL DISCLAIMERS ALL IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED IN THEIR ENTIRETY WITH RESPECT TO ALL PURCHASERS OR OWNERS FAILURE TO RETURN THE WARRANTY CARD SHALL HAVE NO EFFECT ON THE DISCLAIMER OF THESE IMPLIED WARRANTIES ALL EXPRESS WARRANTIES SHALL BE LIMITED
6. damage to the unit or the surrounding area This can affect warranty claims ATTENTION This unit requires assembly A minimum of two people are required for assembly as several of the sections can be large and unstable until assembled You will need the following tools Qo ke OS s Caulk Tape Measure Pencil Phillips Screwdriver a E x yy S i A O Caulk Gun Level Electric Drill Drill bit 7 6 Hammer Locate the accessory box and remove the individual screw and hardware packages Lay them out in sequential order to aid in completing the rest of the installation Detailed Diagrams of Shower Door Components Diagram A Diagram B Diagram C Stationary Glass Panel Stationary Glass Panel Shower Door with Top Brace with Glass Shelves 3 Pee E EN oo cua i P 10 NG e 14 NS fae ts i as 13 25 a 4 me d lt i _ AD 15 le J a A f 7 fi mmn 16 Sau di y 14 T A 8 z j 18 J 16 P 4 amp ii T nak tk v Diagram A o2 Hande mpe 06 Side strip G sections to cuil Tpo Wall anchor M5 X 60 rapes 08 L shaped strip Diagram B 09 Stationary glass panel 1pc 13 M4 x60 screw 3pcs Diagram C 09 Stationary glass panel U shaped strip Glass door Wall anchor Glass shelf M4 X 60 screw Shelf Bracket with nut Glass clamp Shelf Bracket without nut 15 Anti water strip St
7. shower wall See Figure 14 for details 15 Using the appropriate drill bit for your wall surface drill each hole location with a 5 16 diameter drill bit Using the appropriate drill bit for your floor surface drill hole location with an 1 8 diameter drill bit for Aston shower base use a 5 16 diameter drill bit for other surfaces and plastic wall anchor See Figure 15 for details NOTE If your surface is prone to cracking or chipping then it is recommended that you pilot drill first using a smaller drill bit and then step up to the final size o inside l inside ae Figure 13 inner part Figure 14 Ke E Figure 15 11 16 Install the plastic Wall anchors 11 provided d Po sy into the drilled holes on wall zi See Figure 16 for detals zi a w 17 Attach the Glass Clamps 14 to shower 7 S E wall and to shower floor using M4x60 screws N A The Glass clamps 14 should be positioned J o so that the single hole is facing toward the ef H inside of shower See Figure 17 for detals 18 Place the Stationary glass 9 into 7 Dr position in shower area and install glass bs A outside r clamps 14 to Stationary glass 9 Fe VU JC outside Figure 18 12 19 Apply silicone sealant to edge of Stationary Tt glass 9 and shower wall and Stationary glass 9 and shower base See Fig
8. 4 5 Marks on the Side Strip 06 at 8 6 48 and 8 4 Carefully cut the seal at the appropriate marks then install the individual seals on the approprate sections of glass door e from the top edge of glass door to upper body of the top hinge 8 4_ e from the lower body of upper hinge to the upper body of the bottom hinge 48 e from the lower body of bottom hinge to 4 above the shower base 8 4 Remove the timber plate fully open the glass door and press the cut strips on the vertical edge of the glass door See Figure 5 for details Figure 4 UW Figure 5 8 Ye 7 j M 48 h 3 N 4 A F P Th UW 6 Measure the bottom of the Glass door 01 from the Side strip 06 to the vertical edge of glass door 01 Handle side of Glass Door Handle side amp ss strip end Cut the Bottom anti water strip 07 to the size of your measurement and notch 3 of the m A inner side of the Bottom anti water strip a J outside See Figure 6 for details amp j ATTENTION Prior to next step please be sure the part of E the wall for installation of the L shaped strip ao 07 is clean dry and free from soap oil and outside 9 any construction debris i outside Y AON Figure 6 7 NOTE This step applies o
9. WER DOOR SHOWER TRAY Aston Global Inc Parts Only Limited Warranty 5 years Aston Global Inc Aston Global warrants to the original retail purchaser Owner of any Shower Door Tray product Product at the original installation site for a period of Five 5 years from date of purchase whether directly from Aston Global or an authorized reseller that the Product manufactured by Aston Global is free from manufacturing defects in materials and workmanship when used under normal conditions and when such Product has not been modified or changed in any manner after leaving Aston Global s warehouse or plant If any Product manufactured by Aston Global is found to have manufacturing defects in materials or workmanship such Product will be repaired or replaced by Aston Global This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the Product Parts repaired or replaced under the terms of this Warranty will be warranted for the remainder of the original warranty period only Proof of purchase is required to exercise this Warranty Aston Global may at its option examine and inspect the alleged defective Product and Aston Global may request that parts be returned to Aston Global at Owner s expense for factory inspection The determination as to whether Product shall be replaced or in the alternative repaired shall be made solely by Aston Global If a Product is d
10. ationary gass Ipc gt 0 o y Noted All parts marked with star not provided with 6 stationary glass panel 3 PLEASE NOTE During unpacking carefully inspect all parts and identify all parts using detailed diagram in your manual as a reference Before discarding the packaging check for any parts or small hardware bags that may have been overlooked STYLEA Single shower door 22 38 Diagram A must be used for assembly Pages 5 8 STYLE B Shower door with 6 small or 14 36 large stationary glass and support bar Diagram A and Diagram B must be used for assembly Pages 5 8 9 14 STYLE C Shower door with 6 small or 14 36 large Stationary glass with glass shelves Diagram A and Diagram C must be used for assembly Pages 5 8 9 13 15 Single Shower Door Assembly and Installation Style A NOTE Please use parts from Diagram A for the Single Shower door assembly and installation ATTENTION A minimum of two people are required for the next assembly steps 1 Remove pre installed screw from pre assembled he Hinge 05 a Attach the Hinges 05 to Glass door 01 The smooth flat surface of Hinge 05 should be installed on outside of glass door See Figure 1 for details NOTE Never set your glass down directly onto a tile or concrete floor Always use a piece of wood or cardboard and leave Inside J the corner pads on the glass until it becomes a hy
11. crete board vanities bathtubs and toilets or any other custom items THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE ASTON GLOBAL S FAILURE TO ENFORCE ANY TERMS OR CONDITIONS STATED HEREIN SHALL NOT BE CONSTRUED TO BE A WAIVER OF SUCH PROVISION For prompt service notify the original installer who in turn will notify the Aston Global distributor who supplied the Product If this does not result in prompt service contact Aston Global Inc at the address below with details in support of the warranty claim For any questions about coverage of this Warranty contact Aston Global at the address below Aston Global offers free phone support for the life of the Product to the original Owner The Warranty applies only to Products manufactured on or after January 1 2012 This Warranty may not be combined with any other warranty offered by Aston Global 19 ANTON ESCAPE THE EVERYDAY Customer Service 877 424 9699 Aston Global Inc 10480 Brockwood Rd Dallas TX 75238 If further assistance is needed or you have a question please visit our web site at www astonbath com
12. elves assembly and installation 20 Mark the hole locations on shower wall for attaching glass shelve brackets Drill the holes using 5 16 drill bit Insert the Wall anchors 11 Attach the Shelf brackets without nut 19 to the wall using the M4x60 screws 13 Attach the Shelf brackets with nut 18 to the Stationary glass panel Insert the Glass shelves 17 into the Shelf brackets and fasten the set screws at the bottom of the brackets See Figure 20 for detals 15 6 p 2 ei 7 j C Js Figure 20 Care and Maintenance As with any other luxury item maintenance and care are critical to the long lasting quality and enjoyment of your shower door and tray The proper care and maintenance outlined in this section are necessary to ensure the longevity of the unit Damage caused by not following the care and maintenance guidelines in this section is not covered under the manufacturer s warranty The glass doors and panels can be cleaned using any commercially available glass cleaner We recommend that you clean the glass daily and squeegee the glass with a silicone or rubber squeegee after each use to help prevent water spots 16 Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR ASTON GLOBAL BATHROOM PRODUCT BY USING THE PRODUCT YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS SHO
13. etermined to be covered by the above Warranty Aston Global will ship the replacement part s to Customer by either ground shipping or US postal service Increased costs for expedited delivery if requested by Customer are the responsibility of Customer Parts not currently in stock may require up to a 6 week delivery time after placement of order The above warranty is subject to the following conditions 1 the Product must be installed in a single family dwelling unit where the original purchaser of the Product resides and 2 the Product must be maintained as described in the owner s manual supplied with the Product For glass and acrylic panels the customer must a open and inspect the Product upon delivery without releasing the delivery driver until visual verification that the Product arrived in a good and acceptable condition and b clearly notate damage on the delivery acknowledgment receipt Failure to do so and any damage discovered to glass or acrylic panel after delivery will be repaired or replaced at the sole discretion of Aston Global 17 THIS WARRANTY DOES NOT COVER 1 Product installed in buildings other than single family dwelling units 2 Product installed outdoors or any other non standard bathroom location 3 Component parts not manufactured by Aston Global 4 Workmanship of any installer of Aston Global Product This warranty does not assume any liability of any nature for unsatisfactory performance caused
14. nly for STYLE A assemblies This step is not required for Style B and Style C assemblies With the door closed place the L shaped strip 08 on the door edge and mark its location on the wall AS Please noted that the corner of the L shaped eee strip should face inward Le f Ss Open the door Gently remove the plastic tape from the adhesive side of the L shaped Figure 7 strip 08 and firmly press it to the wall See figure 7 for details 8 This is the last step for installation of Style A shower door ATTENTION e For installation of the Fixed glass with support bar please refer to Style B e For installation of the Fixed glass with glass shelves please refer to Style C Stationary Glass Panel Assembly and Installation Style B and C NOTE Please use parts from Diagram B or C depending on your model style for the Stationary glass panel 9 assembly and installation ATTENTION A minimum of two people are required for the next assembly steps 9 Remove pre installed screw from pre assembled Glass clamp 14 Align the Glass Clamps 14 with notches in the Stationary glass 9 and install Glass clamps 14 to Stationary glass 9 Noted Smooth flat surface of Glass clamp 14 should be installed on outside of glass door See Figure 8 for details X outside fo outside
15. ssing parts or has a finishing defect please contact our customer support department within 5 business days of delivery date 2 NOTE You should consult your local building codes with questions on installation compliance standards Plumbing and building codes vary by location 3 Before installation inspect installation surfaces or level and have to the strength to support the heavy weight of this shower door assembly This Shower door should only be installed using the connection point to the studs or to pre installed 2x6 wood reinforcements behind the wall 4 This Shower Door assembly is very heavy and requires professional installation Aston Shower door s feature e Tempered Safety Glass e High quality hardware WARNING The Aston Shower door is designed to be used with tiled walls If you are using a pre made Acrylic ABS FRP shower stall that will be thicker than average plus tile then you must consider the offset of the pre made panel thickness If applicable the shower tray has 1 4 of tolerance for the oversized wall thickness Certifications All Aston Shower doors are 3rd party tested to meet the following US Canadian and International Standards e CPSC 16 CFR1201 II ANSI Z97 1 2009 Class A e CSA B45 Series 02 Installation Guide Please read and follow the installation instructions and guidelines in this section Failure to follow the recommended instructions and installation techniques may lead to possible
16. ure 19 for details YU NOTE If the Stationary glass panel is 6 wide the A shower door installation is complete Y Caulk Figure 19 If the Stationary glass panel 9 is 14 wide or larger please continue your installation e Style B for Support bar installation e Style C for Glass shelves installation Seo xc yes Glass Shelve T gt installation mounting holes Support Bar Assembly and Installation Style B NOTE Please use parts from Diagram B for the Support Bar assembly and installation 20 Position the Support bar 10 on the Stationary glass 9 Using a level check support gt bar is level and mark the bracket s location on the A shower wall S Remove the Support bar 10 from the Stationary glass 9 and detach the wall bracket Position the wall bracket to the marked area on shower wall and mark the drilling location on shower wall Drill the hole using 5 16 drill bit Insert the Wall anchor 11 and fasten the bracket to the wall with M5X60 screw 12 Attach the Support bar 10 to the wall bracket gill f and the Stationary Glass 9 with gasket in L323 place and tighten the set screws to secure in S place See Figure 20 for detals NN 14 Glass Shelves Assembly and Installation Style C NOTE Please use parts from Diagram C for the Glass Sh
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