Swan SA-3448.010 Installation Guide
Contents
1. making sure that the stud pocket walls fit the shower floor flange properly 3 Rough in the plumbing supply and drain lines in accordance with the plumbing manufacturer s instructions and all local building codes The Swan Corporation Shower Alcove Installation Procedure 4 Install the shower floor in the stud pocket following all instructions in the appropriate shower floor installation manual If shower doors will be installed filler boards such as 3 4 plywood or 1 x 4 strapping must be installed on the stud wall BEFORE side panel installation These filler boards are necessary to provide solid backing to prevent deforming and damage to the side panels It is good practice to install the filler boards now in case shower doors would be added at some later date The filler boards must be nailed or screwed to the vertical studs located at the front edge of the shower The thickness of the filler boards should be sized to fill up the space between the wall studs and the backside of the alcove side panel and must extend the full inside height of the side panel 3 Install vertical filler boards next to the front flange of BOTH side panels to provide a solid mounting surface for the shower doors Measure the inside depth and height of the wall panel and attach appropriate size filler boards to Install the Alcove Shower Wall Panels the wall studs near the fro2. Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products Power Tool Hazard ek To prevent personal injury or possible death always follow the electrical safety recommendations of the power tool s manufacturer Do not use power tools in an unsafe manner Power tools should only be connected to a circuit protected by a ground fault circuit interrupter GFI Shock Hazard Never use electric power tools around water condensation or other liquids Electric shock can cause severe burns significant injuries and even death If an extension cord is required always use an OSHA approved extension cord Power cords should only be connected to a circuit protected by a ground fault circuit interrupter GFI Electrical Shock Hazard Contacting live electrical wiring with power tools or hand tools can cause serious injury or death Make sure all related circuit breakers are turned OFF Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall Electrocution Hazard RG Water and other liquids conduct electric current and can create a short circuit resulting in injury or death Keep all liquids away from electrical cords and power tools DO NOT create a short circuit between a source of
3. Mounting Tab Mounting Clip Side Pang ABS 015 15 The bottom of the side panel must fit flush against the ledge of the shower floor and should extend to the outside edge of the floor Make sure the upper flange on the side panel and back panel align ABS 028c 16 Make sure to remove the nail which was bent over the back panel top flange in Step 2 Final Fit IMPORTANT NOTICE DO NOT deform the alcove panel attachment flange to achieve a tight fit to the wall studs If necessary install tapered shims between the attachment flange and wall stud before securing the alcove panel with roofing nails or galvanized drywall screws 1 Anchor the top flange on the back panel by drilling 3 16 pilot holes through the horizontal flange at each wall stud Use galvanized roofing nails or drywall screws to secure the back panel to the studs 800 325 7008 Shower Alcove Installation Procedure Note Moisture resistant wallboard will be installed over the alcove panel flanges For best results when using galvanized drywall screws drill a shallow countersink at each pilot hole to allow the screw head to fit flush with the surface of the flange ABS 031 2 Anchor the top and side flanges of a side alcove panel Drill a 3 16 pilot hole through the horizontal flange at each wall stud and every 12 inches through the vertical flange Use roofing nails or galvanized drywall screws t
4. electricity and a liquid by being in contact with both simultaneously The Swan Corporation Safety Guidelines General Information Required Tools O Drill with a 3 16 inch drill bit O Countersink bit O Hole saw for faucet s bathtub spout and or shower head OQ Tape measure O Level O Caulking gun O Course file OQ Medium grit sandpaper O Clean paper towels or shop towels O Optional A saber saw with fine tooth blade or a router with a fine cutting bit can be used in place of a hole saw and drill Alcove Wall Kit Contents Confirm that all parts of the kit have been included before beginning installation IMPORTANT NOTICE Alcove wall panel dimensions can vary slightly For proper fit you MUST measure the actual shower base bathtub and alcove wall panels prior to building the stud walls to determine the exact size needed Alcove wall kits are designed to be nailed directly to stud walls for support and must fit the alcove with minimum clearance Vertical side panel nailing flanges are designed to extend past the front edge of the shower base or bathtub and MUST be supported from behind by a vertical stud BA 3060 Alcove Bathtub Wall Kit For bathtub enclosures 60 inches wide and 30 inches deep Designed for use with Swan Corporation BT 3060 Bathtub or other manufacturer s bathtub of the same dimensions Note Other manufacturer s bathtubs must have a nailing tiling flange around the back and sid
5. instructions on installing the bathtub or shower floor prior to installing the alcove wall kit O Always measure the location of the plumbing cutouts as stated in the instructions for each specific Swan Corporation tub wall kit Make a cardboard template to trial fit all plumbing cutouts before cutting panels The Swan Corporation General Information Product Features O Swan Corporation alcove wall panels easily fit through existing doorways and can be installed by one person OQ Made of Veritek with no surface coating to chip or crack color runs throughout O Alcove wall panels are designed to be snapped together using the sturdy interlocking tabs included on the wall panels O All back and side wall panels feature a nailing flange for attaching directly to the stud wall QO Moisture resistant sheetrock or greenboard is installed over the nailing flanges to give a custom finished appearance Followed carefully these installation instructions will result in an easy trouble free installation of your Swan Corporation product Any deviations additions and or deletions from the prescribed installation without prior written approval will void the warranty covering this product Not following the directions could also result in personal injuries water damage and other damage to floors pipes walls and other portions of your building or home Disclaimer O The information contained in this Installation Manual is give
6. or 1 x 4 strapping must be installed on the stud wall BEFORE side panel installation These filler boards are necessary to provide solid backing to prevent deforming and damage to the side panels It is good practice to install the filler boards now in case shower doors would be added at some later date The filler boards must be nailed or screwed to the studs located at the front edge of the tub The thickness of the filler boards should be sized to take up the space between the wall studs and the backside of the side panel and must extend the full inside height of the side panel The Swan Corporation Bathtub Alcove Installation Procedure 3 Install the vertical filler boards next to the front flange of BOTH side panels to provide a solid mounting surface for the shower doors Measure the inside depth and height of the side panel and attach appropriate size filler boards to the wall studs near the front edge of the tub H Filler Boards I ABS 011a ABS 012 Cut a way Side View of Filler Board Installation 4 Select either the right or left side panel whichever one DOES NOT require plumbing access holes IMPORTANT NOTICE The Bathtub Alcove System is designed so that the use of silicone caulk is not necessary As a precautionary measure to help prevent leaking due to unlevel installation or excessive water
7. remove the nail which was bent over the back panel top flange in Step 2 4 Install the bathtub plumbing fixtures and install Greenboard cementboard or other moisture resistant material to cover the exposed wall studs overlapping and Final Fit covering the alcove wall flanges IMPORTANT NOTICE IMPORTANT NOTICE DO NOT deform the alcove panel attachment flange to The Bathtub Alcove System is designed so that the use of achieve a tight fit to the wall studs If necessary install silicone caulk is not necessary As a precautionary measure tapered shims between the attachment flange and wall stud if desired silicone caulking may be applied to alcove panel before securing the alcove panel with roofing nails or seams after installation galvanized drywall screws Note If silicone caulking of seams is desired refer to the 1 Anchor the top flange on the back panel by drilling 3 16 Optional Caulking section in this manual pilot holes through the horizontal flange at each wall stud Use galvanized roofing nails or drywall screws to secure the back panel to the studs IMPORTANT NOTICE The Alcove Bathtub Wall Kit installation is now complete pont oe a Ee saline age ei eae d DO NOT discard these installation instructions PLEASE drywall screws drill a shallow countersink at each pilot hole to LEAVE THEM WITH THE HOMEOWNER allow the screw head to fit flush with the surface of the flange The Swan Corporation 10 800 325 7008 Install Show
8. wall panels should be installed at temperatures not less than 65 F The Swan Corporation Bathtub Alcove Installation Procedure IMPORTANT NOTICE For remodeling upon removal of the old bathtub measure the alcove pocket to be sure that the new bathtub and alcove wall panel kit will fit in the available space It may be necessary to reconstruct one or more walls of the alcove If the alcove wall kit is to be installed over new or existing drywall not recommended allow for thickness of the drywall when building or modifying stud pocket walls Stud Wall Construction The key to a good Alcove Wall Kit installation is proper fit within the stud pocket walls Remember these important points to ensure a smooth installation ABS 007 e Completely read and understand this manual and the appropriate bathtub installation manual prior to beginning the project e Measure the actual bathtub and alcove wall panels and use these dimensions to build the stud pocket walls to fit Up to a 3 16 gap between the stud wall and the Swanstone bathtub and or alcove wall attachment flange is acceptable Note The bottom of the alcove wall panels are designed to fit INSIDE the attachment flange on the bathtub threshold A Alcove side wall attachment flanges extend out past the front edge of the bathtub Make sure to construct the stud pocket wa
9. 9 Use the measurements to make a cardboard template in order to check for proper fit around the plumbing outlets Trial fit the cardboard template and adjust as necessary 10 Transfer the template measurements to the remaining side panel to be installed over the plumbing outlets Note The filler spout and valve should be located within the vertical area 20 to 34 1 2 shown in the cut a way drawing ABS 008 Alcove Side Panel Locate valve amp 34 1 2 filler spout within this area Bathtub A WARNING Dust Hazard When cutting or drilling use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products IMPORTANT NOTICE Any cutout should have rounded corners sharp corners can promote stress cracks 800 325 7008 Bathtub Alcove installation Procedure 11 Cut the clearance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results when drilling place a scrap of wood beneath the hole to ensure a clean cut 12 Trial fit the panel and make any necessary adjustments Note If silicone caulking of seams is desired refer to the Opti
10. Alcove Wall Kits Bathtub and Shower Wall Kits Swan BA 3060 Bathtub Wall Kit CORPORATION m O Product Warnings O Safety Guidelines O Required Tools O Alcove Wall Kit Contents O Preparation Tips O Bathtub Alcove installation Procedure O Shower Alcove Installation Procedure O Cleaning amp Maintenance O Warranty Information SA 3232 Shower Wall Kit SA 3636 Shower Wall Kit SA 3448 Shower Wall Kit SA 38NEO Corner Shower Wall Kit Form 198 3 14 2M Register your warranty at www theswancorp com Safety Guidelines The Swan Assurance if our product is properly installed and maintained as stated in these instructions it will not leak RemMmenmioer Safety Pirse IMPORTANT NOTICE The Swan Corporation the makers of the Swan products cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product s The warnings and instructions in this installation guide are therefore not all inclusive If a tool installation procedure or work method that is not specifically recommended by The Swan Corporation is used you must satisfy yourself that it is safe You should also make sure that the Swan product s will not be damaged by the methods you choose The Swan Corporation will not be held responsible for water damage of any kind in connection with the installation of one of our Swan bath shower panel kits A WARNING To avoid product damage p
11. Shower Wall Kit For corner shower floors 38 inches wide and 38 inches deep Designed for use with Swan Corporation SS 38NEO Neo Angle Shower Floor or other manufacturer s shower floor of the same dimensions Note Other manufacturer s shower floors must have a nailing tiling flange around the sides of the base One corner panel One left side panel One right side panel Unpack Carton OQ Use care when opening the box so that you do not damage the panels QO This product is shipped to you or your retail center after careful inspection After purchasing the kit carefully unpack and inspect the product for any shipping damage that may have occurred If damage is found report it immediately to the store of purchase After inspection and during installation protect the products from construction damage by moving them to another room or area until ready to install O Store panels in a flat area to avoid warpage until the time of installation Do not store the panels outside of the original packaging in a vertical position QO Please use the model number located on the side of the box or the front of this manual when contacting us with questions concerning the installation of this unit QO Make sure the walls are the correct size and are in good condition Installation of damaged product will void the warranty Helpful Hints O Read these instructions carefully and familiarize yourself with the various parts of th
12. back panel mounting clips The side panel must be positioned so that the mounting tabs slide into and interlock with the back panel mounting clips Receiving Channel Receiving Channel J ABS 014 6 Push down firmly to lock the wall mounting tabs into the mounting clips on the back panel Mounting Tab Mounting Clip de pane Si ABS 015a 800 325 7008 13 Shower Alcove Installation Procedure 7 The bottom of the side panel must fit flush against the ledge of shower floor A and should extend to the outside edge of the floor Make sure the upper flange on the side panel and back panel align B Shower Floor ABS 028 8 Measure the location of the plumbing outlets valves and shower head Measure from the receiving channel edge of the back panel and measure up from the top ledge of the shower floor y C7 ABS 029 9 Use the measurements to make a cardboard template in order to check for proper fit around the plumbing outlets Trial fit the cardboard template and adjust as necessary 10 Transfer the template measurements to the side panel to be installed over the plumbing outlets A WARNING Dust Hazard JAN When cutting or drilling The Swan Corporation product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windo
13. being forced against the front threshold area of the bathtub silicone caulking may be applied prior to side panel installation Note If silicone caulking of seams is desired refer to the Optional Caulking section in this manual BEFORE installing the side panel 5 Raise the side panel approximately two inches higher than the back panel and slide the side panel down into the receiving channel Note Each side panel has three panel mounting tabs which interlock with the companion factory installed back panel mounting clips The side panel must be positioned so that the mounting tabs slide into and interlock with the back panel mounting clips The Swan Corporation Receiving Channel DP Receiving Channel J ABS 014 6 Push down firmly to lock the panel mounting tabs into the mounting clips on the back panel Mounting Tab Mounting Clip gide panel ABS 015a Viewed from Back Side of Panels 7 The bottom of the side panel must fit flush against the ledge of bathtub A and should extend to the outside edge of the bathtub Make sure the upper flange on the side panel and back panel align B Bathtub Ledge 800 325 7008 8 Measure the location of the plumbing outlets valves tub spout and or shower head Measure from the receiving channel edge of the back panel and measure up from the top ledge of the bathtub L Z Q A P
14. d pocket following all instructions in the installation manual supplied with the Model BT 3060 Bathtub or other bathtub ABS 009 Install the Alcove Bathtub Wall Panels 1 Set the back panel into place on the bathtub ledge Make sure the wall tabs located along the bottom edge of the back panel fit into the molded slots in the bathtub ledge The back panel must fit firmly down against the tub ledge 800 325 7008 Bathtub Alcove Installation Procedure Back Panel ABS 010 IMPORTANT NOTICE While the Alcove Bathtub Wall Kit is specifically designed to fit the BT 3060 Bathtub it can be installed over other manufacturer s bathtubs if they are equipped with a nailing tiling flange on the back and sides of the tub In that case before setting the back wall panel into place it will be necessary to remove the wall tabs located on the bottom of the back panel and sand the rough edges smooth This procedure is to be done ONLY if you are fitting the Alcove Bathtub Wall Kit to a bathtub other than the Swanstone BT 3060 Bathtub 2 To hold the back panel in position during sidewall assembly temporarily drive a nail in one stud just above the top of the back panel Bend the nail over the top flange of the back panel to secure it in place ABS 011 IMPORTANT NOTICE If shower doors will be installed filler boards such as 3 4 plywood
15. e kit O The variety of installations possible for this kit may require procedures other than those shown Ensure construction is correctly sized plumb and square O Save the large cardboard box for protection of the shower floor or bathtub during the installation process and to use as a template for cutting the wall panels for plumbing outlets O Allow sufficient time for the parts in this kit to adjust to room temperature We do not recommend installation of this product at temperatures below 65 F O Sawhorses with 2 x 4 cross members or a worktable are helpful during the installation process O Always transport the panels vertically Use care when laying the panels flat to prevent flexing especially when panels have a cutout in them O Store unused materials away from the work area to prevent accidental damage 800 325 7008 General Information O If the shower or bathtub is placed over a garage or on an outside wall care must be taken to ensure that the shower or bathtub is properly insulated from cold temperatures Preparation Tips O Swan Corporation alcove wall kits are designed to be fastened directly to wall studs and feature a sturdy interlocking system for a one piece appearance The alcove kits are manufactured to fit a specific size opening and cannot be cut or modified to fit other dimensions If the wall opening is too small too large or too short other methods will be required to cover the wall O Turn
16. ead of color coordinated caulk to the top of the first bead This allows the area where the nailing flange meets the threshold to be sealed a 3 Apply a bead of color coordinated caulk in a box design as shown This box should be sized to the width of the The Swan Corporation Optional Caulking 4 Once the side panel is seated on the threshold color coordinated caulk must be forced out beyond the finished sides of the end panel as shown 5 Remove the excess color coordinated caulk to give a finished appearance Note The color coordinated caulk must not interfere with the water return channel visible just inside the threshold 6 Apply a continuous bead of color coordinated caulk to the horizontal seam between the shower floor and the side and back panels This color coordinated caulk seam must start approximately 1 4 away from the beginning of the water return channel as shown Note Do not cover any water return channels with silicone 7 Apply a continuous bead of color coordinated caulk along all vertical seams where side and back panels meet 8 Immediately remove the excess caulk to give a finished appearance IMPORTANT NOTICE Follow the manufacturer s instructions on the tube for proper application Allow at least 24 hours for caulk to set before using the shower enclosure Care and Cleaning Swan Corporation products are stain and abrasion resistant however the finish requires rea
17. er Alcove Wall Kit Preparation 1 Remove the shower floor and alcove wall kit from the protective shipping cartons and inspect them for damage Check and make sure all the required components are included in the cartons IMPORTANT NOTICE To prevent unnecessary delays before starting the installation refer to the Kit Contents section to verify the contents of the carton are correct N Allow the Swan Corporation products to adjust to room temperature for at least six hours before installation The alcove wall panels should be installed at temperatures not less than 65 F IMPORTANT NOTICE For remodeling upon removal of the old shower measure the alcove pocket to be sure that the new shower floor and alcove wall panel kit will fit in the available space It may be necessary to reconstruct one or more walls of the alcove If the alcove shower wall kit is to be installed over new or existing drywall not recommended allow for thickness of the drywall when building or modifying the stud pocket walls Stud Wall Construction The key to a good Alcove Wall Kit installation is proper fit within the shower floor and the stud pocket walls Remember these important points to ensure a smooth installation e Completely read and understand this manual and the appropriate shower floor installation manual prior to beginning the project Measure the actual sho
18. ers in or around the cutting blades could result in serious personal injury After cutting the edge of the Swan Corporation panel it can be sharp Wear protective gloves to prevent personal injury Room Temperature D Allow the Swan Corporation panels and silicone sealants to adjust to room temperature for at least six hours before installation The panels should be installed at temperatures not less than 65 F Panels should not be installed in areas where the temperature may drop below freezing 32 F Grab Bars and Shower Seats Alcove wall kits are not designed to support grab bars or bolt on shower seats Do not rely on the panels for grab bar or shower seat support Attaching grab bars or shower seats will distort and damage the alcove walls IMPORTANT NOTICE For bathtub enclosures the side panel nailing flange is designed to extend beyond the front edge of the bathtub and will be covered by the finished moisture resistant wallboard Personal Protection Sharp Edge Hazard For shower wall enclosures the side panel nailing flange is designed to extend beyond the front edge of the shower floor and will be covered by the finished moisture resistant wallboard A WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death 800 325 7008 Safety Guidelines Eye Protection Be sure to use all personal protective equipment to ensure your own safet
19. ersonal injury or even possible death carefully read understand and follow all the instructions in this installation guide before installing this product s Do not use cleaning fluids or operate power tools unless you read and understand the instructions and warnings in this and all other applicable labels or manuals Proper use of tools and the products described in this guide is your responsibility WARRANTY This product is covered by a Limited Lifetime Warranty Refer to the Warranty section in this manual for complete details Save this manual for future reference Important information on cleaning maintenance and repair is contained within IMPORTANT NOTICE IMPORTANT NOTICE Indicates that equipment or property damage can result if instructions are not followed Read and Understand the Manual It is the responsibility of any individual who installs or maintains this product to fully understand and follow proper installation and maintenance procedures Be aware of the inherent dangers in the use of power tools when installing this product Read and understand all Warnings Cautions and Important Notices in this manual Work Safely DO NOT proceed if any doubt arises about the correct or safe method of performing anything found in this or other Swan Corporation manuals The installation of this product can require using power tools Do not use power tools without adequate training If necessary hire or cons
20. es of the tub ABS 002 One back panel One left side panel One right side panel The Swan Corporation General Information SA 3232 Alcove Shower Wall Kit For shower floors 32 inches wide and 32 inches deep Designed for use with Swan Corporation SS 3232 Single Threshold Shower Floor or other manufacturer s shower floor of the same dimensions Note Other manufacturer s shower floors must have a nailing tiling flange around the back and sides of the base One back panel One left side panel One right side panel SA 3636 Alcove Shower Wall Kit For shower floors 36 inches wide and 36 inches deep Designed for use with Swan Corporation SS 3636 Single Threshold Shower Floor or other manufacturer s shower floor of the same dimensions Note Other manufacturer s shower floors must have a nailing tiling flange around the back and sides of the base One back panel One left side panel One right side panel SA 3448 Alcove Shower Wall Kit For shower floors 48 inches wide and 34 inches deep Designed for use with Swan Corporation SS 3448 Single Threshold Shower Floor or other manufacturer s shower floor of the same dimensions Note Other manufacturer s shower floors must have a nailing tiling flange around the back and sides of the base One back panel One left side panel One right side panel 800 325 7008 SA 38NEO Alcove Corner
21. is warranty is found to be defective in materials or workmanship after inspection by an authorized Swan Corporation representative we will repair or at our option exchange the product for a similar model This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty covers products installed in accordance with the Swan Corporation s installation instructions used as recommended and not damaged due to misuse abuse or improper installation It does not apply to any seams or changes made to the product by professional tradesmen or fabricators The Swan Corporation s option to repair or exchange the products under this warranty does not cover any labor or other costs of removal or installation nor shall the Swan Corporation be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product Residential Limited Lifetime Warranty The warranty applies only to the original purchaser and installation of these products in residential applications It does not apply to commercial applications Commercial 5 Year Limited Warranty The warranty applies only to the original purchaser and installation of these products in commercial applications Swan CORPORATION Form 198 3 14 2M
22. lls so that multiple studs A are installed ganged at the front threshold to provide backing for filler boards and the vertical attachment flange on each alcove side panel B The alcove wall panels feature a three dimensional design If shower doors will be installed solid 3 4 thick filler boards B MUST be attached to the studs to fill in the space between the alcove side panels and front threshold studs prior to panel installation Multiple Studs Top View Looking Down 3 4 Filler Board for Shower Door Installation ABS 018c 800 325 7008 1 Build a stud pocket wall structure to the dimensions for The Swan Corporation BA 3060 Bathtub or other appropriate bathtub Make sure all framing is plumb and square Note For more information on building the alcove bathtub wall pocket refer to The Swan Corporation BT 3060 Bathtub Installation Manual 2 Trial fit the bathtub in the stud pocket making sure that the stud pocket walls fit the bathtub flange properly 3 Rough in all plumbing supply overflow and drain lines in accordance with the plumbing manufacturer s instructions and all local building codes The filler soout and valve should be located within the vertical area shown in the cut a way drawing ABS 008 Alcove Side Panel Locate valve amp filler spout within this area Bathtub 4 Install the bathtub in the stu
23. n free of charge It is based upon technical data which we believe to be reliable and is intended for use by persons having knowledge of this technical area at their own discretion and risk Swan Corporation assumes no responsibility for results obtained or damage incurred from the use of this material either in whole or in part by the buyer O This manual will give you basic instructions for the installation of the product in a step by step sequence that will work in most types of installations If you have an installation application that is not covered in this manual please call your local Swan Corporation distributor or contact The Swan Corporation directly for additional information about your application QO Follow all installation instructions Failure to follow these instructions could result in personal injuries water damage or other damage to floors pipes walls or other portions of your building or home Install Bathtub Alcove Wall Kit Preparation 1 Remove the bathtub and alcove wall kit from the protective shipping cartons and inspect them for damage Check and make sure all the required components are included in the cartons IMPORTANT NOTICE To prevent unnecessary delays before starting the installation refer to the Kit Contents section to verify the contents of the carton are correct 2 Allow the Swan Corporation products to adjust to room temperature for at least six hours before installation The alcove
24. nt edge of the shower floor 1 Set the back panel into place on the shower floor back ledge The back panel must fit firmly down against the shower floor ABS 025a ABS 025 2 To hold the back panel in position during sidewall assembly temporarily drive a nail in one stud just above the top of the back panel Bend the nail over the top flange of the back panel to secure it in place Shower Floor ABS 027 Cut a way Side View of Filler Board Installation 4 Select either the right or left side panel whichever one DOES NOT require plumbing access holes The Swan Corporation 12 800 325 7008 IMPORTANT NOTICE The Shower Alcove System is designed so that the use of silicone caulk is not necessary As a precautionary measure to help prevent leaking due to unlevel installation or excessive water being forced against the front threshold area of the shower floor silicone caulking may be applied prior to side panel installation Note If silicone caulking of seams is desired refer to the Optional Caulking section in this manual BEFORE installing the side panel 5 Raise the side panel approximately two inches higher than the back panel and slide the side panel down into the back wall receiving channel Note Each side panel has three panel mounting tabs which interlock with the companion factory installed
25. o secure the side panels to the studs 3 Repeat Step 2 to anchor the flanges of the remaining side panel 4 Install the shower plumbing fixtures and install moisture resistant wallboard to cover the exposed wall studs overlapping and covering the alcove wall flanges IMPORTANT NOTICE The Shower Alcove System is designed so that the use of silicone caulk is not necessary As a precautionary measure if desired silicone caulking may be applied to alcove panel seams after installation Note If silicone caulking of seams is desired refer to the Optional Caulking section in this manual 800 325 7008 15 Optional Caulking IMPORTANT NOTICE The Alcove Shower Wall Kit installation is now complete DO NOT discard these installation instructions PLEASE LEAVE THEM WITH THE HOMEOWNER Optional Caulking The Bathtub and Shower Alcove Systems are designed so that the use of silicone caulk is not necessary If desired as a precautionary measure silicone caulking not included may be applied following these guidelines Note The cauking of a shower alcove shown in the following photos however the bathtub alcove procedure is the same 1 BEFORE side panels are installed apply a short bead of color coordinated caulk to the threshold This caulk bead should begin approximately 1 2 away from the water return channel and end approximately 1 4 from the front of the threshold as shown 2 Apply a second b
26. off the hot and cold water supply O For remodeling remove faucet handles escutcheons filler spouts and or anything mounted to the wall i e towel bars soap dishes etc O For remodeling after removal of the old bathtub or shower measure the alcove pocket to make sure the new alcove bathtub or shower wall panels will fit It may be necessary to reconstruct one or more of the pocket walls IMPORTANT NOTICE All old ceramic tiles plastic tiles and deteriorated wall surfaces must be removed For remodeling it is best to strip the wall to the studs in order to inspect the structure repair any existing damage and install any required supports Then the new alcove wall panels can be installed directly to the stud walls QO For new construction build a stud pocket wall structure to the rough opening dimensions included in this manual Use wood or structural steel studding and make sure that all framing is plumb and square O If installing one or more alcove wall panels over existing cement board greenboard or moisture resistant sheetrock make sure the existing wall surface is smooth plumb true and in good condition A second layer of greenboard must be installed to cover the nailing flanges after alcove wall panel installation O Ensure all plumbing or electrical work inside the walls is finished prior to installation of the wall panels O Refer to the installation manual that came with the bathtub or shower floor for
27. onal Caulking section in this manual BEFORE installing the side panel 13 Raise the side panel approximately two inches higher than the back panel and slide the side panel down into the receiving channel If necessary pull out slightly on the side panel to fit over the roughed in plumbing outlets Note Each side panel has three panel mounting tabs which interlock with the companion factory installed back panel mounting clips The side panel must be positioned so that the mounting tabs slide into and interlock with the back panel mounting clips Receiving Channel Receiving Channel ABS 014a The Swan Corporation Bathtub Alcove Installation Procedure 14 Push down firmly to lock the wall mounting tabs into the mounting clips on the back panel 2 Anchor the top and side flanges of a side panel Drill a 3 16 pilot hole through the horizontal flange at each wall stud and every 12 inches through the vertical flange Use roofing nails or galvanized drywall screws to secure the side panels to the studs ABS 015 15 The bottom of the side panel must fit flush against the ledge of bathtub A and should extend to the outside edge of the bathtub Make sure the upper flange on the side panel and back panel align B Bathtub Ledge 3 Repeat Step 2 to anchor the flanges of the remaining side ABS 018a panel 16 Make sure to
28. sonable care www theswancorp com Care and Cleaning IMPORTANT NOTICE Because cleaning products change over time always check the manufacturer s instructions to make sure it is compatible with fiberglass reinforced polyester DO NOT use a cleaner if the label indicates it should not be used on fiberglass reinforced polyester DO NOT use spray on cleaners that require daily use without immediately rinsing with water to stop the chemical cleaning reaction because damage will result and void the warranty Day To Day Cleanup Wash regularly with warm water Use a soft cloth with a mild detergent such as Handy Andy Mr Clean Top Job Tough Act Ajax Liquid Cleaner or Lestoil Always rinse off cleaners within five minutes of application Scratch free pads made of nylon saran or polyethylene may be used IMPORTANT NOTICE NEVER use abrasive scouring powders cleansers or scouring pads to clean the tub enclosure They will scratch and dull the finish Dry cleaning agents and solvents will damage the surface Burning cigarettes will damage and discolor the finish Caulked Joints Alcove wall panels do not require silicone caulk but if caulk was applied inspect caulked joints monthly for damage or any signs of separation from the mating surface Reapply caulking to any joint showing signs of wear or cracking Do not apply silicone caulk into any water return channel as shown on page 24 Warranty If a Swan product covered by th
29. ult a trained professional for expert assistance before continuing Use Proper Tools Always use proper tools which are in good working condition during the installation of the Swan Corporation products Using tools other than those listed could adversely affect the integrity of floors pipes walls or this product and could result in water damage or other damage to floors pipes walls or other portions of your building or home Inspect Before Cutting 6 Make sure no electrical wiring or plumbing is present before cutting into a wall to install any accessories Wall Conditions 7 Inspect the walls before installing the Swan Corporation panels Never install panels over damp walls or an existing mold condition A CAUTION CAUTION Indicates a potentially hazardous situation which if not avoided may result in injury It may also be used to alert against unsafe practices Use Proper Installation Methods E Follow all instructions related to stud wall construction Failure to follow such instructions could cause the panels to fit improperly after installation resulting in water damage Lifting Hazard According to the National Institute for Occupational Safety and Health the recommended maximum safe lifting weight is 51 pounds with all lifting conditions perfect minimal forward reach steady load close to the body straight back load between knees and shoulders and good grips To avoid personal injur
30. wer floor and alcove wall panels and use these dimensions to build the stud pocket walls to fit Up to a 3 16 gap between the stud wall and the Swanstone shower floor and or alcove wall attachment flange is acceptable 800 325 7008 11 Shower Alcove Installation Procedure Note The bottom of the alcove wall panels are designed to fit INSIDE the attachment flange on the shower floor threshold A Alcove side wall attachment flanges extend out past the front edge of the shower floor Make sure to construct the stud pocket walls so that multiple studs are installed ganged at the front threshold to provide backing for filler boards and the vertical attachment flange on each alcove side panel B The alcove wall panels feature a three dimensional design If shower doors will be installed solid 1 1 2 thick filler boards MUST be attached to the studs to fill in the space between the alcove side panels and front threshold studs prior to panel installation Multiple Studs B Top View Looking Down 1 1 2 Filler Board for ABS 028a 1 Build a stud pocket wall structure to the dimensions for The Swan Corporation shower floor All framing must be plumb and square Note For more information on building the alcove shower wall pocket refer to the appropriate Shower Floor Installation Manual A A N N 2 Trial fit the shower floor in the stud pocket
31. ws and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swan Corporation products The Swan Corporation Shower Alcove Installation Procedure IMPORTANT NOTICE Any cutout should have rounded corners sharp corners can promote stress cracks 11 Cut clearance holes using a router saber saw or hole saw Drill or cut holes 1 2 inch larger than the diameter of the plumbing outlets from the finished side of the panel For best results when drilling place a scrap of wood beneath the hole to ensure a clean cut 12 Trial fit the panel and make any necessary adjustments Note If silicone caulking of seams is desired refer to the Optional Caulking section in this manual BEFORE installing the side panel 13 Raise the side panel approximately two inches higher than the back panel and slide the side panel down into the back wall receiving channel If necessary pull out slightly on the side panel to fit over the roughed in plumbing outlets Note Each side panel has three panel mounting tabs which interlock with the companion factory installed back panel mounting clips The side panel must be positioned so that the mounting tabs slide into and interlock with the back panel mounting clips Receiving Channel Receiving Channel ABS 014a 14 Push down firmly to lock the wall mounting tabs into the mounting clips on the back panel The Swan Corporation
32. y To avoid eye injury always wear protective glasses with side shields when using power tools Also make sure no one else can be injured by flying particles when using power tools Fire Hazard Personal injury or death can result from a fire caused by flammable liquids or silicone sealants Cleaners or solvents can be highly explosive resulting in personal injury or even death when not used properly Clean up any flammable substance immediately Sparks or open flames can cause flammable substances to ignite DO NOT smoke while working on or near any flammable substance Solvents Hazard Aei Follow all manufacturer s safety instructions for silicone sealants and denatured alcohol Alcohol vapors are both flammable and hazardous to breathe Silicone vapors may irritate eyes and nose Personal injury can result from improperly handling or use of products such as denatured alcohol Always follow the manufacturer s recommendations for the safe use of these products Ventilate any work area before beginning to apply silicone sealants cleaning agents or solvents Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment Dust Hazard When cutting or drilling the Swan
33. y always use these proper lifting techniques and use two people to move cartons weighing more than 51 Ibs The boxes containing the Swan Corporation kits can weigh in excess of 80 pounds Use the appropriate lifting devices to move the load Always use two people when lifting heavy or bulky cartons DO NOT attempt to lift objects that are too heavy WHEN CARRYING A HEAVY LOAD GET HELP Slipping Hazard Do not install this product in the presence of water Installing this product without drying all surfaces or in the presence of water could cause you to slip and fall due to wet floors or spilled fluids Personal injury can result from slips or falls Before installation dry all surfaces including the floor with a cloth or paper towel Clean up all water or spilled fluids immediately Tripping Hazard Personal injury can result from tripping over power cords tools or other items DO NOT leave items laying around the work area Be sure to use all personal protective equipment such as sturdy work boots preferably with steel toes gloves and hard hat if necessary to ensure your own safety To prevent possible damage to your hearing always wear ear protection such as earmuffs or earplugs when working around power tools Cutting Hazard The installation of the Swan Corporation product may require using power tools Keep hands away from the cutting edge of any tool used in the installation of our product Placing fing
Download Pdf Manuals
Related Search