Swanstone SS-72-3-050 Installation Guide
Contents
1. Note Failure to use a filler board to properly install the panets could result in water damage or other damage to floors walls or other portions of your building or home Wallboard Installation Note If the Swanstone wall panels will be installed over an existing shower wall surface proceed to the next section Install 1 2 moisture resistant cementboard or greenboard aver back 1 front 2 and rear 3 wall surfaces of the rough opening 1 Measure and cut openings for the shower faucet s and shower head before installation 2 Install the wall board with a 1 2 gap above the shower base side lip to prevent possible water wicking affect damage AN 3a If Swanstone apron strips will NOT be installed along the front edge of the shower base the cementboard or greenboard MUST be cut to fit up against the front edge of the shower base 3b If Swanstone apron strips WILL be installed along the front edge of the shower base the greenboard MUST be cut to leave a 1 2 gap between the front edge of the shower base and greenboard 800 325 7008 Installation Procedure Note For more information on installing apron strips refer to the Apron Strips optional instructions in the Installation Procedure section of this manual IMPORTANT NOTICE For a finished appearance install greenboard up to the front edge of the shower base UNLESS optio2. 800 325 7008 p Install wedge three horizontal braces six total against the left and right wall braces 4 Insert small blocks between the front to rear panel braces and the back panel braces These will apply pressure to the back panel to hold it in place in 13 The Swan Corporation Swanstone Installation Procedure For comer shower wall installation use the following illustrated bracing design ATTENTION Additional bracing may be required if the Swanstone brand panel does not make full contact to the wall itis adhered to Attach this board to the wall Attach this board to the wall These boards need to be attached to the two outlying boards 5 Remove the braces after 24 hours The Swan Corporation Swanstone 14 Corner Soap Dish installation The soap dish is a corner mount design The soap dishes can be stacked in one corner or placed in opposite corners Note The soap dish is molded with a square corner as shown in the illustrations This shape requires installation of the optional comer molding after installation of the soap dish 1 Select a desirable height for mounting one or both soap dishes A h
3. your hearing always wear ear protection such as earmuffs or earplugs when working around power tools Cutting Hazard A The installation of the Swanstone product may require using power tools Keep hands away from the cutting edge of any tool used in the installation of our product Placing fingers in or around the cutting blades could result in serious personal injury Sharp Edge Hazard A After cutting the edge of a Swanstone panel it can be sharp Wear protective gloves to prevent personal injury Room Temperature D A Allow the Swanstone panels to adjust to room temperature for at least six hours before installation and consult the 100 silicone sealant manufacturer s instructions for storage and surface preparation The panels should be installed at temperatures not less than 65 F Panels should not be installed in areas where the temperature may drop below freezing 32 F Failure to follow this recommendation could adversely affect the silicone sealants which holds the panels to the wall if the panels are not correctly adhered to the walls they may fall off causing possible injury to someone in or around the shower enclosure Grab Bars We recommend that shower compartments be equipped with support grab bars that comply with the most recent edition of ANSI A117 1 requirements Grab bars must be anchored to structural support wall studs behind the panels Do not rely on the panels only for grab bar support 800 325
4. 90 degree corner with no need for corner molding 800 325 7008 Installation Procedure 3 Place the wall panel finished side facing up on a flat surface Place pieces of masking tape over the area where the saw contacts the Swanstone panel A WARNING Dust Hazard A When cutting or drilling the Swanstone product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swanstone products 4 Cut the panel using a circular saw with a 60 80 tooth carbide blade or a saber saw with a bi metal blade 14 teeth per inch 800 325 7008 i Panel Installation A WARNING f Fumes Hazard AA The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 1 Clean the backs of each panel with denatured alcohol or another non oil based cleaning solvent Senanure Alesha IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The ail in the cleaner will
5. O Remove the bottom row of tile and cut a ventilation gap in the substrate O Surface must be dry smooth and free of any dust soap scum or any other contaminants Complete the installation following the instructions in this manual Note If using a trim kit old tiles may need to be removed to allow a proper fit Wallpaper O Ali wallpaper must be removed from the area being covered Clean the wall surface to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swanstone product the complete wali surface must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Masonite O Clean the wall surface to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swanstone product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Followed carefully these installation instructions will result in an easy trouble free installation of your Swanstone product Any deviations additions and or deletions from the prescribed installation without prior written approval will void the warranty covering this product Disclaim
6. be eliminated If however there are gaps between the front rear panel the corner molding should be installed Either option if done properly is acceptable If the optional soap dish was installed cut one piece of molding to fit above the soap dish and one for below the soap dish Note Either clear or color matched silicone can be used to install corner molding strips 800 325 7008 15 1 Measure and cut the corner moldings to lengt 5 2 A WARNING A Fumes Hazard TAN The fumes from the silicone and solvents used by the installer can be harmful if used in an unyentilated room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment 3 Clean the surface of the panels and the back of the molding with denatured alcohol or another non oil based solvent f The Swan Corporation Swanstone Installation Procedure IMPORTANT NOTICE Do not use oil based cleaners such as mineral spirits to clean the panels The oil in the cleaner will prevent the panel from adhering properly to the wail 4 Apply a 1 8 to 1 4 bead of silicone to the back of the comer molding in an S pattern as shown 5 Press the corner molding
7. prevent the panel from adhering properly to the wall 2 Apply the silicone in 1 1 4 diameter dots every 8 to 10 inches apart over the surface of the panel Follow the silicone manufacturer s instructions and note all ventilation and installation precautions pooeponao boonpaooaoa poospoaoooa a oooonoon o Note When using an industrial grade hot melt glue gun in place of bracing apply the silicone as stated in Step 2 Then apply the hot melt glue to the panel as needed and quickly press the panel firmly into place Also refer to the WARNING on the next page for hot melt glue applications The Swan Corporation Swanstone Installation Procedure A WARNING t This process is not recommended for the do it yourself homeowner Using hot melt glue in place of bracing requires application by a qualified installer This temporary bonding method must hold the panel to the wall during the 24 hour curing Measure the distance from the top of the shower base to the outside of the panel Cut two pieces of the Swanstone material to fit in this area Note This illustration shows the recommended 1 2 gap between the wallboard edge and the front of the shower floor helps prevent water damage due to wicking effect time of the 100 clear silicone sealant The hot melt glue by itself is not sufficient to bond the panel to the wall Therefore improper or inadequate application of th
8. than those listed could adversely affect the integrity of floors pipes walls or this product and could result in water damage or other damage to floors pipes walls or other portions of your building or home Do Not Use Nails O The panels mount to walls with 100 clear silicone sealant only The Swan Corporation recommends 100 clear silicone sealant to mount this product Never use hammers nails or screws Hammers nails and screws could adversely affect the integrity of this product Nails and screws could puncture the Swanstone Wall Systems and Panels resulting in water or other damage to fioors pipes walls or other portions of your building or home Inspect Before Cutting Make sure no electrical wiring or plumbing is present before cutting into a wall to install any accessories Wall Conditions Inspect the walls before installing the Swanstone panels Never install panels over damp walls or an existing mold condition A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in injury It may also be used to alert against unsafe practices Use Proper Installation Methods Follow all instructions related to wall surface c preparation Failure to follow such instructions could cause the panels to detach from the wall surface after installation resulting in personal injury Failure to follow these instructions could result in water damage Lifting Kazard D According
9. to install Store panels in a flat area to avoid warpage until the time of installation Do not store the panels outside of the original packaging in a vertical position O Please use the model number located on the side of the box or the front of this manual when contacting us with questions concerning the installation of this unit O Make sure the walls are the correct size and are in good condition Installation of damaged product will void the warranty 800 325 7008 Installation Procedure Helpful Hints O Read these instructions carefully and familiarize yourself with the various parts of the kit O The variety of installations possible for this kit may require procedures other than those shown Ensure construction is correctly sized plumb and square O Save the large cardboard box for protection of the shower floor during the installation process and to use as a template for cutting the back shower wall panel O Allow sufficient time for the parts in this kit to adjust to room temperature We do not recommend installation of this product at temperatures below 65 degrees O Sawhorses with 2 x 4 cross members or a worktable are helpful during the installation process O Always transport the panels vertically Use care when laying the panels flat to prevent flexing especially when panels have a cutout in them O Store unused materials away from the work area to prevent accidental damage Q If the shower is place
10. 7008 Safety Guidelines A WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Eye Protection Be sure to use all personal protective equipment to ensure your own safety To avoid eye injury always wear protective glasses with side shields when using power tools Also make sure no one else can be injured by flying particles when using power tools Fire Hazard S Personal injury or death can result from a fire caused by flammable liquids or silicone sealants Cleaners or solvents can be highly explosive resulting in personal injury or even death when not used properly Clean up any flammable substance immediately Sparks or open flames can cause flammable substances to ignite DO NOT smoke while working on or near any flammable substance Solvents Hazard Q Follow all manufacturer s safety instructions for silicone sealants and denatured alcohol Alcohol vapors are both flammable and hazardous to breathe Silicone vapors may irritate eyes and nose Personal injury can result from improperly handling or use of products such as denatured alcohol Always follow the manufacturer s recommendations for the safe use of these products Ventilate any work area before beginning to apply silicone sealants cleaning agents or solvents f Fumes Hazard A The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilat
11. TMK72 3662 amp SQMK72 3662 Three flat panels Twa soap dishes One tube of color match silicone STMK72 4848 STMK72 3648 SQMK72 3648 SQMK72 4848 STMK72 3662 SQMK72 3662 Three flat panels Two soap dishes One tube of color match silicone STMK72 48NEO SQMK72 48NEO Two flat panels Two soap dishes One tube of color match silicone STMK96 3636 SQMK96 3636 Three flat panels Two soap dishes One tube of color match silicone STMK72 4848 SQMK72 4848 TMK72 48NEO SQMK72 48NEC STMK96 3636 SQMK96 3636 For best results use 100 clear silicone sealant for bonding this product to a properly constructed and prepared sub wall You will need one tube of 100 clear silicone sealant tube sized to fit a standard caulking gun for every 1440 square inches or 10 square feet or 4 to 10 tubes for an average shower Follow the application recommendation located in the Panel installation section of this manual Unpackaging O Use care when opening the box so that you do not damage the panels O This product is shipped to you or your retail center after careful inspection After purchasing the kit carefully unbox and inspect the product for any shipping damage that may have occurred If damage is found report it immediately to the store of purchase After inspection and during installation protect the products from construction damage by moving them to another room or area until ready
12. Two soap dishes One tube of color match silicone The Swan Corporation Swanstone DK 363672 STMK72 3636 and SQMK72 3636 Three flat panels a ay Two comer moldings DK 363672 STMK72 3636 Two soap dishes One tube of color match SQMK72 3636 silicone ee MK 963648 STMK96 3648 SQMK96 3648 Three flat panels Two soap dishes L One tube of color match silicone MK 963648 STMK96 3648 SQMK96 3648 MK 963662 MK 963662 STMK96 3662 STMK96 3662 SQMK96 3662 SQMK96 3662 Three flat panels Two soap dishes One tube of color match silicone MK 9648NEO STMK96 48NEO and SQMK96 48NEO Two flat panels Two soap dishes One tube of color match silicone lt 7 SS MK 9648NEO STMK96 48NEO SOQMK96 48NEO MK 964848 STMK96 4848 SQMK96 4848 Three flat panels Two soap dishes One tube of color match silicone SK 324872 SK 344872 Three flat panels Two corner moldings Two soap dishes One tube of color match silicone ao SK 363672 SK364B72 MK 964848 STMK96 4848 Three flat panels SQMK96 4848 SK 324872 Two comer moldings Two soap dishes SK 344872 SK 364872 SK 363672 One tube of color match silicone 800 325 7008 General Information SK 363672 Three flat panels Two corner moldings Two soap dishes One tube of color match silicone STMK72 3648 SQMK72 3648 Three flat panels Two soap dishes gt One tube of color match silicane S
13. a Swan Swanstone Shower Wall Kits and Panels www swanstone com O Product Warnings O Safety Guidelines O Kit Contents O Required Tools O Preparation Tips O Installation Procedure O Cleaning amp Maintenance O Surface Repair O Warranty Information Form 193 09 14 Safety Guidelines The Swan Assurance if our product is properly installed and maintained as stated in these instructions it will not leak Remember Safety First IMPORTANT NOTICE The Swan Corporation the makers of the Swan products cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product s The warnings and instructions in this installation guide are therefore not all inclusive If a tool installation procedure or work method that is not specifically recommended by The Swan Corporation is used you must satisfy yourself that it is safe You should also make sure that the Swan product s will not be damaged by the methods you choose The Swan Corporation will not be held responsible for water damage of any kind in connection with the installation of one of our Swan bath shower panel kits A WARNING To avoid product damage personal injury or even possible death carefully read understand and follow all the instructions in this installation guide before installing this product s Do not use cleaning fluids or operate power tools unless you re
14. ace must be free of dirt film waxes or any other residues Q If you are installing a recessed accessory cut the hole after the panel is installed and fully supported by the wall Remember to position the accessory between the wall studs Caulking Tips O Follow the instructions on the color match silicane sealant tube O When job is complete inspect all caulked areas for gaps and fill as needed O Clean up any excess silicone that was missed using denatured alcohol and a clean cloth O Be very careful not to disturb caulk joints The Swan Corporation Swanstone Installation Procedure Installation Procedure Swanstone panels can be installed over a variety of products If you intend to apply the panels to any surface other than those described consult with a professional contractor Use the following sections when installing this product over O SHEETROCK GREENBOARD CEMENTBOARD WOOD O PLASTER O CEMENT CONCRETE O OLD TILE O WALLPAPER O MASONITE Sheetrock Greenboard Cementboard or Wood Surface must be dry smooth and free of any dust soap scum or any other contaminants O To ensure proper adhesion of the Swanstone product the wail surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Plaster Depending on the condition of the existing wall surface additional silicone may b
15. acking Failure to inspect and repair caulking joints will void the warranty 800 325 7008 17 Warranty Ifa Swan Corporation product covered by this warranty is found to be defective in materials or workmanship after inspection by an authorized Swan Corporation representative we will repair or at our option exchange the product for a similar model This warranty extends for a designated period of time so long as it remains in use in its original place of installation This warranty covers products installed in accordance with the Swan Corporation s installation instructions used as recommended and not damaged due to misuse abuse or improper installation It does not apply to any seams or changes made to the product by professional tradesmen or fabricators The Swan Corporation s option to repair or exchange the products under this warranty does not cover any labor or other costs of removal or installation nor shall the Swan Corporation be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product Residential Limited Lifetime Warranty The warranty applies only to the original purchaser and installation of these products in residential applications It does not apply to commercial applications Commercial 25 Year Limited Warranty The warranty applies only to the original purchaser and installation of these products in commercial appli
16. ad and understand the instructions and warnings in this and all other applicable labels or manuals Proper use of tools and the products described in this guide is your responsibility WARRANTY This product is covered by a Limited Lifetime Warranty Refer to the Warranty section in this manual for complete details Save this manual for future reference Important information on cleaning maintenance and repair is contained within IMPORTANT NOTICE MPORTANT NOTICE Indicates that equipment or property damage can result if instructions are not followed Read and Understand the Manual It is the responsibility of any individual who instalis or maintains this product to fully understand and follow proper installation and maintenance procedures Be aware of the inherent dangers in the use of power tools when installing this product Read and understand all Warnings Cautions and Important Notices in this manual Work Safely DO NOT proceed if any doubt arises about the correct or safe method of performing anything found in this or other Swanstone manuals The installation of this product can require using power tools Do not use power tools without adequate training If necessary hire or consult a trained professional for expert assistance before continuing Use Proper Tools Always use proper tools which are in good working condition during the installation of the Swanstone products Using tools other
17. cations The Swan Corporation Swanstone NOTES The Swan Corporation Swanstane 18 800 325 7008 Save these Installation Instructions for future reference They provide important information on cleaning maintenance and surface repair of the Swanstone Wall Systems and Panels SY Swan www swanstone com Form 193 09 14
18. ce amp Surface Repair Warranty Care and Cleaning The Swanstone products are stain and abrasion resistant however the finish requires reasonable care IMPORTANT NOTICE Because cleaning products change over time always check the manufacturer s instructions to make sure it is compatible with solid surface acrylic or with fiberglass reinforced polyester DO NOT use a cleaner if the label indicates it should not be used on solid surface acrylics or fiberglass reinforced polyester DO NOT use spray on cleaners that require daily use without immediately rinsing with water to stop the chemical cleaning reaction because damage will result and void the warranty Day To Day Cleanup Simply wipe the surfaces with a clean towel to remove watermarks and residues All Swanstone products can be cleaned with warm water a soft clath and normal household detergents or cleansers such as Fantastic Formula 409 Clorox Clean up Handy Andy Mr Clean Dow Scrubbing Bubbles Lysol Foaming Tub and Tile Cleaner Top Job or Lestoil Always rinse off cleaners within five minutes of application Occasional scrubbing with household abrasive cleaners ensures that the original luster is maintained Caulking Joints Inspect caulking joints monthly for damage or any signs of separation from the mating surface Cracks in the caulking will allow water to leak into the surrounding surfaces Reapply caulking to any joint showing signs of wear or cr
19. d over a garage or on an outside wall care must be taken to ensure that the shower is properly insulated from cold temperatures Preparation Tips Measure the width of the back wall with green board installed This measurement cannot exceed the width of the Swanstone back panel If the wall opening is too large other methods or two panels will be required to cover the wall O Turn off the hot and cold water supply O Remove faucet handles escutcheons filler spouts and or anything mounted to the wall i e towel bars soap dishes etc O Always measure the location of the plumbing cutouts from the back wall forward and from the ledge of the shower base upward O Ensure all plumbing or electrical work inside the walls is finished prior to installation of the wall panels O Prepare the area with 1 2 13 mm moisture resistant drywall marine grade plywood or concrete board Never install our products directly on any structure that is or may become wet or damp O Trial fit the side panels before you begin Swanstone panels have a finished side and a nonfinished backer side The Swanstone panel has a sticker or stickers attached to the nonfinished backer side and upon installation should be placed against the sub wall Q Walls must be solid plumb and square within 1 8 of true Shim or trim the opening as required This kit has been designed with some adjustability for minor alignment problems Q The mounting surf
20. e facing up on a flat surface Transfer the measurements to the panel Os Sar A WARNING f A Dust Hazard TAN When cutting or drilling the Swanstone gt product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swanstone products The Swan Corporation Swanstone 7 Cut clearance holes using a router saber saw or hole saw Drill or cut from the finished side of the panel For best results when drilling place a scrap of wood beneath the hole to ensure a clean cut 8 Dry fit the panel and make any necessary adjustments NJ Side Panel without shower controls if the pane does not require cutting to size proceed to the next section Note On subway tile and square tile panels the side panels are marked with labels in the top right hand or left hand comer of the panel The edge closest to the label is the outside finished edge and should not be cut 1 Place the panel on top of the shower base and slide it against the back wall panel 2 Scribe mark the panel as shown If the panel is wider than the wall take this width into consideration when scribing the panel Note Precisely scribing and cutting the panel will provide a clean
21. e hot melt glue may result in insufficient bonding of the panel to the wall Due to the weight of the panel failure to follow this recommendation may allow it to detach itself from the wall causing possible injury to someone in or around the shower enclosure Improper installation methods may also result in water damage or other damage to floors walls or other portions of your building or home Hold the apron strips in place and scribe the angle of the shower base onto each piece Remember do not cut the finished edge Place silicone on the back side of the apron strips 2 IMPORTANT NOTICE Do not use a home applicator craft type hot melt glue gun Using this type of glue gun will NOT hold the panels in place long enough for the silicone to bond properly to the wall 3 Install back panel 1 first Then install left hand panel 2 Finally install right hand panel 3 3 my 4 Firmly press the surface of each panel against the wall It is important to apply hand pressure to the entire surface of the panel to bond it to the wall surface Apron Strips optional if the wall and wall panel extends beyond the shower base adding apron strips will provide a finished look to your installation The two small apron strips can be cut from scraps of a panel When cutting these apron strips make sure the finished edge of the panel is faci
22. e required to ensure contact between the substrate and the wall panel O Sand textured or swirled finishes smooth O Clean the wall surface with a damp cloth to remove any dust soap scum or any other contaminants The wall surface must be dry and smooth O To ensure proper adhesion of the Swanstone product the wall surface must be sealed with a water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Cement Concrete Depending on the condition flatness of the existing walt surface additional silicone may be required to ensure contact between the substrate and the wall panel O To ensure proper adhesion of the Swanstone product the complete area must be sealed with two coats of water or oil based primer sealer O After the primer sealer is completely dry complete the installation following the instructions in this manual Old Tile Depending on the condition of the existing wall surface additional silicone may be required to ensure contact between the substrate and the wall panel IMPORTANT NOTICE Old ceramic tiles if solidly adhered do not need to be removed All plastic tiles must be removed The Swan Corporation Swanstone O Remove or reattach any loose ceramic tiles Old tiles and front edge ceramic tiles should be reset for appearance only O Remove any tile accessories attached to the walls
23. ed room Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans If adequate ventilation is not achievable or practical use respiratory protective equipment f A Dust Hazard AA TAI When cutting or drilling the Swanstone product CE 55 use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area Always use an OSHA approved dust mask when cutting drilling or sanding Swanstone products Power Tool Hazard AD To prevent personal injury or possible death always follow the electrical safety recommendations of the power tool s manufacturer Do not use power tools in an unsafe manner Power tools should only be connected to a circuit protected by a ground fault circuit interrupter GFI Shock Hazard Never use electric power tools around water condensation or other liquids Electric shock can cause severe burns significant injuries and even death If an extension cord is required always use an OSHA approved extension cord Power cords should only be connected to a circuit protected by a ground fault circuit interrupter GFI The Swan Corporation Swanstone Safety Guidelines General Information Electrical Shock Hazard A Contacting live electrical wiring with power tools or hand tools can cause serious injury or death Make sure all related circuit breakers are turned OFF Test for live circuits or w
24. eight of at least 43 fram the shower floar to the soap dish is recommended GRA AA 43 fT 2 After marking the height draw a 4 level line on both walls These lines will be used to align the top edges of the soap dish ne a 0 a 7 Jo J 3 Dry fit the soap dish prior to applying clear silicone The soap dish may require sanding to fit precisely in the corner The actual angle of the soap dish is slightly greater than 90 degrees to accommodate some adjustment If necessary mark and sand the side s of the soap dish to achieve a proper fit using a coarse grit 60 grit sandpaper 800 325 7008 Installation Procedure 4 Apply silicone to the edge of the soap dish Note Either clear or color matched silicone can be used for attaching the soap dish 5 Align the soap dish with the level lines and press it into place 6 Hold the soap dish securely in place and wipe off excess silicone You will want a uniform bead on both top and bottom 7 Temporarily secure the soap dish with masking tape as shown Remove the tape after approximately two hours Do not place anything on the soap dish for at least 24 hours Corner Molding if applicable Installing the corner molding is optional If the panels were scribed and cut to create a tight fitting corner then the corner molding can
25. er O The information contained in this Installation Manual ts given free of charge It is based upon technical data which we believe to be reliable and is intended for use by persons having knowledge of this technical area at their own discretion and risk Swanstone assumes no responsibility for results obtained or damage incurred from the use of this material either in whole or in part by the buyer O This manual will give you basic instructions for the installation of the product in a step by step sequence that will work in most types of installations If you have an installation application that is not covered in this manual please call your local Swanstone distributor or contact The Swan Corporation directly for additional information about your application Follow all installation instructions Failure to follow these instructions could result in personal injuries water damage or other damage to floors pipes walls or other portions of your building or home 800 325 7008 Filler Boards fan existing wall covering i e tile does not extend to a height equal to the height of the panel it will be necessary to install a filler board to that height The filler board must equal the thickness of the existing wall covering tile Usually 1 4 masonite or similar material is adequate If desired the filler board can extend from the top edge of the tile to the ceiling
26. g up on a flat surface level and draw a line around the alcove on all three walls Using a pencil lightly mark the center of the back panel Measure the distance from the line ta the top of the shower base 6 Take several measurements bottom to top from the center line to each wall surface These measurements wi ensure the back panel fits the exact contour of the two side walls 3 Transfer these measurements to both side panels and the back panel Cut the bottoms of the panels Note On subway tile and square tile panels this process will keep the faux grout lines running level although the bottom tiles may not be evenly sized from the shower base to the first faux grout line Since every installation is slightly different it is up to the installer to create a pattern match that is visually pleasing 4 if the back panel must be cut side to side to fit the opening find and mark the center of the back wall in the alcove opening Use a level to draw a line from the shower base to a point above the height of the wall panel 7 Transfer the measurements onto the front surface of the back panel Note The back panel can be cut slightly smaller than the opening because the side panels will cover any small gap less than 1 4 inch Cutting the side panel to precisely fit the back wall is not necessary if a cor
27. iring inside any wall where installation of the Swanstone product requires cutting into a wail Electrocution Hazard A Water and other liquids conduct electric current and can create a short circuit resulting in injury or death Keep all liquids away from electrical cords and power tools DO NOT create a short circuit between a source of electricity and a liquid by being in contact with both simultaneously General Information Required Tools O 100 clear silicone sealant O Circular saw with 60 to 80 tooth carbide blade O Saber saw straight up and down travel with bi metal blade 14 teeth per inch Drill with 3 8 drill bit O Hole saw for shower faucet shawer head O Tape measure O Masking tape 2 wide works best O Level Compass or dividers scribe the panel to the wall O Caulking gun O Clean paper towels or shop towels O 2x 4 lumber as required for bracing see Bracing instructions O Industrial grade hot glue gun and glue sticks optional O Denatured alcohol Kit Contents Confirm that all parts of this kit have been included before beginning installation SS 6296 SSST 3696 1 SSST 6296 1 SSSQ 3696 1 and SSSQ 6296 1 One flat panel DWP 369601 One deco panel DWP 369602 Two deco panel DK 344872 Four flat panels One center panel Two corner moldings Two soap dishes One tube of color match silicone DK 324872 One center panel a gt Two corner moldings DK 344872 amp DK 324872
28. nal apron strips will be cut from Swanstone material and installed next to the front edge of the shower base In that case leave a 1 2 gap between the shower base and the greenboard The Swanstone apron strips will cover this gap see illustration below In addition if baseboard trim not included will later be installed along the floor next to the shower base a 1 2 gap between the floor and bottom of the greenboard is recommended see illustration below 4 Apply a coat of water or oil based primer sealer to all the surfaces of the cementboard or greenboard follow the manufacturer s instructions Allow the primer to dry thoroughly before installing the Swanstone panels Flat Subway Tile or Square Tile Panel Installation The installation process is the same for either flat or tile panels Follow the steps in this section for installation instructions Back Panel lf the back wall measures less than the width of the panel cut the panel to fit the opening 1 Using a builder s square make sure the shower base is perpendicular to the side walls If the walls are out of square the bottom of all the panels may need to be cut to follow the contour of the shower base La l The Swan Corporation Swanstone Installation Procedure 2 If the shower base is not perpendicular to the wall use a 5 Place the panel finished side facin
29. ner molding supplied in some kits is used This corner molding will cover gaps up to 1 2 The Swan Corporation Swanstone 8 800 325 7008 Installation Procedure A WARNING Dust Hazard When cutting or drilling the Swanstone product use a dust collection method which prevents dust particles from going into the air Always work in a well ventilated area To keep the area well ventilated open windows and use exhaust fans Always use an OSHA approved dust mask when cutting drilling or sanding Swanstone products 8 Place pieces of masking tape over the area where the saw contacts the finished surface of the panel 9 Cut the panel using a circular saw with a 60 80 tooth carbide blade or a saber saw with a bi metat blade 14 teeth per inch IMPORTANT NOTICE Any cutout for accessories should have rounded corners sharp corners can promote stress cracks 10 Dry fit the back panel and make any necessary adjustments Temporarily secure the back panel to the wall in order to properly fit the front and rear panels fo ft IMPORTANT NOTICE DO NOT force a panel to fit a bowed or curved wall as it may break furthermore the resiliency of the panel can break the silicone bond to the wall surface 800 325 7008 Side Panel with shower controls If the side panels do not require cu
30. ng outward The Swan Corporation Swanstone 12 800 325 7008 4 Attach the apron strips to the wall Installation Procedure 2 Place two braces against each left and right wall Temporary Bracing install temporary bracing to hold the three panels in place until the silicone is completely set usually 24 hours This will allow proper curing of the silicone IMPORTANT NOTICE To ensure contact between the panels and walls until the silicone sets install temporary bracing after completing installation The bracing should be constructed from lengths of 2x 4 s Failure to brace in the manner described could keep the panels from adhering resulting in personal injury as well as water damage or other damage to floors walls or other portions of your building or home IMPORTANT NOTICE To prevent scratches or other damage make sure there are no nails or other foreign objects in the surface of the bracing that is placed against the panel f the horizontal braces are fastened to the vertical braces using nails or screws make sure the fasteners do not penetrate the surface of the panel Also to prevent possible damage to the walls do not apply excessive pressure to the braces 1 Place two or three braces against the back wall Place two braces on panels that are 48 or less and three braces on panels greater than 48 wide
31. s into place Remove any excess silicone 6 Place at least three pieces of masking tape on each comer molding to hold it in place until the silicone adheres to the wall panel Final Caulking Apply a bead of the color matched 100 silicone sealant IMPORTANT NOTICE Follow the manufacturer s instructions on the tube for proper application Allow at least 24 hours for silicone to set before using the shower enclosure The Swan Corporation Swanstone t Apply color matched 100 silicone sealant to all of the inside seams as shown 2 Also apply color matched 100 silicone sealant to the exterior edges as shown This silicone sealant Is nonpaintable The installation is now complete DO NOT discard these installation instructions PLEASE LEAVE THEM WITH THE HOMEOWNER Attaching Shower Doors and Accessories 1 Follow the mounting instructions that come with each accessory 2 Drill pilot holes where fasteners pass through the wall panels slightly larger than the fastener 3 If anchors are being used drili the hole in the panel large enough for the head of the anchor to fit through the panel and the structural wall behind it 4 Use 100 clear silicone to seal any holes or joints between the accessory and the wall panel 800 325 7008 Maintenan
32. to the National Institute for Occupational Safety and Health the recommended maximum safe lifting weight is 51 pounds with all lifting conditions perfect minimal forward reach steady load close to the body straight back load between knees and shoulders and good grips To avoid personal injury always use these proper lifting techniques and use two people to move cartons weighing more than 51 Ibs The box containing the Swanstone kit can weigh in excess of 280 pounds Use the appropriate lifting devices to move the load Always use two people when lifting heavy or bulky cartons DO NOT attempt to lift objects that are too heavy WHEN CARRYING A HEAVY LOAD GET HELP Slipping Hazard Do not install this product in the presence of water Installing this product without drying all surfaces or in the presence of water could cause you to slip and fall due to wet floors or spilled fluids Personal injury can result from slips or falls Before installation dry all surfaces including the floor with a cloth or paper towel Clean up all water or spilled fluids immediately Tripping Hazard A Personal injury can result from tripping over power cords tools or other items DO NOT leave items laying around the work area Personal Protection Be sure to use all personal protective equipment such as sturdy work boots preferably with steel toes gloves and hard hat if necessary to ensure your own safety To prevent possible damage to
33. tting to size proceed ta Step 5 Note On subway tile and square tile panels the side panels are marked with labels in the top right hand or left hand comer of the panel The edge closest to the label is the outside finished edge and should not be cut Cutting the side panel to precisely fit the back wall is not necessary if a corner molding supplied in some kits is used This corner molding will cover gaps up to 1 2 1 Place the panel on top of the shower base and slide it against the back wall panel If the side panel has only one finished edge make sure that the finished edge is facing out 2 Scribe mark the panel as shown If the panel is wider than the wall take this width into consideration when scribing the panel Note Precisely scribing and cutting the panel will provide a clean 90 degree comer with no need for corner molding Fat Panel ane Ps Square Tile or Subway Tile Panel The Swan Corporation Swanstone Installation Procedure 3 Place the wall panel finished side facing up on a flat surface Place pieces of masking tape over the area where the saw contacts the Swanstone panel 4 Cut the panel using a circular saw with a 60 80 tooth carbide blade or a saber saw with a bi metal blade 14 teeth per inch 5 Measure the openings for the shower controls and shower head lo 6 Place the wall panel finished sid
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