Lifegard Aquatics R175295 Installation Guide
Contents
1. WF 2 WF 23 WF 3 WF 24 WF 4 WF 26 WF 6 WF 28 WF 8 WF 30 WF 12 Fluid Ends All Parts w o Motor WFE S fluid end 3 4 HP WFE 4 fluid end 1 HP WFE 6 fluid end 1 1 2 HP WFE 8 fluid end 2 HP WFE 12 fluid end 3 HP CSA CUL only for Canada Energy efficient single phase Standard efficiency single phase Two speed single phase B Pump Curves 2hp 11 2 SEA FLOW Full Rated Characteristic Curve 60 Cycle 1 Phase 3450 RPM WEDS 6 Full Rated SEA FLOW Characteristic Curve 60 Cycle 1 Phase 3450 RPM VV A LI IA VIA PCC A YALVM 40 1434 GVAH SINVNAG TVLOL lt FLOW RATE IN GPM Dual Speed Models Single Speed Models SAVE THESE INSTRUCTIONS Warranty Policy e Warranty period starts from date of purchase and must be validated with copy of original purchase receipt e Warranty requests by phone will not be honored e Warranty items returned without copy of original purchase receipt will not be honored e Products purchased from EBay Craig s List etc cannot be honored for warranty unless returned by original purchaser with proof of purchase e Allitems must first be returned to Lifegard Aquatics for inspection evaluation and processing to determine if product qualifies for warranty replacement or repair No warranty repair replacement or credit will be issued prio2. Includes Mechanical Seal installed Seal Plate Kit WFE black Includes Mechanical Seal installed Foot WFE 4 pump almond Foot black Foot insert WFE pump almond Foot insert WFE pump black Screw 1 4 20 x 1 in hh SS 2 req Nut 1 4 20 hex hd SS 2 req Nut 1 4 20 hex hd SS 2 req Knob plug drain 2 req almond ITEM 28 IMPELLER CHART PUMP MODEL aa WFE 2 WF 2 WF 23 WFK 2 073126 WFE 3 WFE 24 WF 3 WF 24 WEFK 3 WFDS 24 ace 073128 WFE 4 WFE 26 WF 4 WF 26 WEK 4 WFDS 4 WFDS 26 WFE 6 WFE 28 WF 6 WF 28 WEFK 6 WFDS 6 WFDS 28 WFE 8 WFE 30 WF 8 WF 30 WEFK 8 WFDS 8 WFDS 30 073129 073130 WFE 12 WF 12 073131 Item No 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 P N 071313S 071314S 071315S 071316S 071317S 356630S 071320S 071321S 0752325 0752335 0752345 0752355 0752365 0752375 3552035 3552045 3552055 3553985 3566265 3566275 3566285 3566295 3566305 79129900 350202 350203 357243 357244 075136 075137 075138 075139 075140 075141 075145 075142 075143 075144 075251 075252 075253 075254 075255 075256 075452 075453 075454 075455 075456 Description Motors 3 4 HP 60 Hz WFE 2 3 amp 24 1 spd almond 9 Ibs 1 HP 60 Hz WFE 4 amp 26 1 spd almond 33 Ibs 1 1 2 HP 60 Hz WFE 6 amp 28 1 spd almond 39 Ibs 2 HP 60 Hz WFE 8 amp 30 1 spd almond 40
3. property damage if ignored Warns about hazards that may cause death serious personal injury or major property damage if ignored Warns about hazards that may or can cause minor personal injury or property damage if ignored A DANGER gt NOTE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equipment Keep safety labels in good condition replace if missing or damaged When installing and using this electrical equipment basic safety precautions should always be followed include the following AWARNING RISK OF ELECTRICAL SHOCK Connect only to a branch circuit protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI AWARNING This unit must be connected only to a supply circuit that is protected by a ground fault circuit interrupter Such a GFCI should be provided by the installer and should be tested ona routine basis To test the GFCI push the test button The GFCI should interrupt power Push the reset button Power should be restored If the GFCI fails to operate in this manner the GFCI is defec tive If the GFCI interrupts power to the pump without the test button being pushed a ground current is flowing indicating the possibility of an electric shock Do not use this pump Disconnect the pump and have the problem cor
4. 9 2008 with a single submerged suction outlet shall use suction outlet cover that meets ASME ANSI A112 19 8a and either ASVRS meeting ASME ANSI A112 19 17 and or ASTM F2387 or B A properly designed and tested suction limiting vent system or C An automatic pump shut off system or D Disabled submerged outlets or E Suction outlets shall be reconfigured into return inlets For Installation of Electrical Controls at Equipment Pad ON OFF Switches Timers and Automation Load Center ACAUTION Install all electrical controls at equipment pad such as on off switches timers and control systems etc to allow the operation startup shut down or servicing of any pump or filter so the user does not place any portion of his her body over or near the pump strainer lid filter lid or valve closures This installation should allow the user enough space to stand clear of the filter and pump during system start up shut down or servicing of the system filter HAZARDOUS PRESSURE STAND CLEAR OF PUMP AND FILTER DURING START UP Circulation systems operate under high pressure When any part of the circulating system i e locking ring pump filter valves etc is serviced air can enter the system and become pressurized Pressurized air can cause the pump housing cover filter lid and valves to violently separate which can result in severe personal injury or death Filter tank lid and strainer cover must be proper
5. Ibs 3 HP 60 Hz WFE 12 1 spd almond 40 Ibs 1 HP WFDS 4 amp 26 2 spd 34 Ibs 1 1 2 HP WFDS 6 amp 28 2 spd 36 Ibs 2 HP WFDS 8 amp 30 2 spd 45 Ibs 1 2 HP WF 2 amp 23 1 spd almond 39 Ibs 3 4 HP WF 3 amp 24 1 spd almond 26 Ibs 1 HP WF 4 amp 26 1 spd almond 28 Ibs 1 1 2 HP WF 6 amp 28 1 spd 39 Ibs 2 HP WF 8 amp 30 1 spd 32 Ibs 3 HP WF 12 1 spd almond 40 Ibs WFK 4 motor 3 ph 1 spd black 28 Ibs WFK 6 motor ph 1 spd black 30 Ibs WFK 8 motor ph 1 spd black 37 Ibs WFK 12 motor 3 ph 1 spd black 35 Ibs 1 HP 3 ph 1 spd sq flg almond 1 1 2 HP 3 ph 1 spd sq flg almond 2 HP 3 ph 1 spd sq flg almond 3 HP 3 ph 1 spd sq flg almond 1 HP 1 5A 2 spd 1 ph sq flg almond Not Shown 2 Speed Toggle Switch Seal Plate Kit Seal plate almond Gasket black with installed Seal Includes items 9 16 amp 18 Seal Plate Kit Seal plate black Gasket black with installed Seal Includes items 9 16 amp 18 Pot Assembly Almond NPT Includes items 1 4 10 24 qty 2 25 qty 2 Pot Assembly Black NPT Includes items 1 4 10 24 qty 2 25 qty 2 Power End Subassy Includes Items 12 18 27 28 WFE 2 WFE 3 WFE 24 WFE 4 WFE 26 WFE 6 WFE 28 WFE 8 WFE 30 WFE 12 WFDS 3 WFDS 24 WEFDS 4 WFDS 26 WFDS 6 WFDS 28 WFDS 8 WFDS 30
6. Protect from heat a Shade the motor from the sun b Anyenclosure must be well ventilated to prevent overheating Provideample cross ventilation 2 Protectagainst dirt a Protect from any foreign matter or splashing water b Donotstore or spill pool chemicals near the motor Avoidsweeping orstirring up dust near the motor while itis operating Ifamotor has been damaged by dirt it voids the motor warranty 3 Protectagainst moisture a Protect from splashing pool water b Protect from the weather Protect from lawn sprinklers Ifamotor has become wet let it dry before operating Do not allow the pump to operate if it has been flooded e Ifamotorhas been damaged by water it voids the motor warranty NOTE DO NOT wrap motor with plastic or other air tight materials The motor may be covered during a storm for winter storage etc but never when operating or expecting operation NOTE When replacing the motor be certain that the motor support is correctly positioned to support the size of motor being installed SECTION III SERVICE RISK OF ELECTRICAL SHOCK OR ELECTROCUTION This pool pump must be installed by a licensed or certified electrician or a qualified pool installer in accordance with the 2008 National Electrical Code NEC and or all applicable local codes and ordinances The specific section of NEC covering your pump may vary depending on your location Some states and or municip
7. SEA FLOW Pump Owner s Manual IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Table of Contents IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS SECTION I SECTION II SECTION III SECTION IV GENERAL INFORMATION MAINTENANCE SERVICE RESTART INSTRUCTIONS SECTIONV TROUBLESHOOTING SECTION VI TECHNICAL DATA A REPLACEMENT PARTS B PUMP CURVES Before instal follow safety P N 350522 Rev E 7 12 ling this product read and follow all warning notices and instructions accompanying this pump Failure to warnings and instructions can result in severe injury death or property damage Attention Installer This manual contains important information about the installation operation and safe use of this product This information should be given to the owner operator of this equipment AWARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION This pool pump must be installed by a licensed or certified electrician or a qualified pool installer in accordance with the 2008 National Electrical Code NEC to current and or all applicable local codes and ordinances The specific section of NEC covering your pump may vary depending on your location Some states and or municipalities may not have adopted the current NEC code In this case your state or local code may only be applicable and or an earlier edition of the NEC may apply Please check your local and state codes and regulations befo
8. alities may not have adopted the current NEC code In this case your state or local code may only be applicable and or an earlier edition of the NEC may apply Please check your local and state codes and regulations before commencing any installation of this pump Improper installation could create among other things an electrical hazard which may result in death or serious injury to pool users installers or others due to electrical shock and or property damage Always disconnect power to the pool pump at the circuit breaker before servicing the pump Failure to do so could result in death or serious injury to pool users installers or others due to electrical shock and or property damage DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and strainer pot temperature is cool to touch then open with extreme caution A Pump Disassembly 1 Allmoving parts are located inthe rear sub assembly of this pump Tools required 3 32inch Allen head wrench b 1 2inchopenend wrench 9 16inch open end wrench Flatblade screwdriver 2 Toremoveandrepair the motor sub assembly perform the following procedur
9. ealant to cure Complete seal plate w seal replacement kit available P N 350201 350101 Before installing the ceramic section of the seal into the impeller be sure the impelleris clean Usea light density soap and water to seal the seal Press the seal into the impeller with your thumbs and wipe off the ceramic and carbon faces witha clean cloth Remountthe seal plate to the motor by installing bolts in an X pattern and tightening to 70 in lbs Clean the motor shaft thread and the impeller insert then screw the impeller onto the motor shaft Screw in the impeller lock screw counter clockwise and tighten to 25 in Ibs while holding the motor shaft with wrench Ww iS Water Slinger Remountthe diffuser onto the seal plate Make sure the plastic are 9 Motor Shaft pins and holding screw inserts are aligned gt Grease the diffuser O ring seal plate gasket Lockscrew Seal Figure 4 Grease the bolt threads assemble the motor sub assembly to the strainer pot pump body by using the two through bolts for proper alignment Do not tighten the through bolts until all 6 bolts are in place and finger tightened Torque in a cross pattern to 110in Ibs Fill the pump with water Reinstall the pump lid and plastic clamp see SECTIONIV RESTART INSTRUCTIONS Reprime the system C The Shaft Seal 2 The Shaft Seal consists primarily of two parts a rotating member and a ceramic seal The pump requires little or no se
10. es a Turnoffthe pumpcircuit breaker atthe main panel b Drainthe pump by removing the drain plugs Remove the 6 bolts that hold the main pump body strainer pot volute to the rear sub assembly GENTLY pull the two pump halves apart removing the rear sub assembly Usea3 32 inch Allen head wrench to loosen the two holding screws located on the diffuser f Holdtheimpellersecurely in place andremove the impeller lock screw by using a 2 Phillips screwdriver The screw is a left handed thread and loosens ina clockwise direction g Remove the shaft cap located at the back of the motor and hold the shaft secure with a 4 inch open end wrench h Tounscrew the impeller from the shaft twist the impeller counter clockwise i Remove the four bolts from the seal plate to the motor using a 9 16 inch wrench j Ifreplacingthe mechanical seal set see Section B Pump Reassembly Seal Replacement on below B Pump Reassembly Seal Replacement see Figure 4 NOTE It is important that the O rings be kept clean and well lubricated We recommend a silicone base lubricant for best results A CAUTION Be sure not to scratch or mar the polished shaft seal faces the seal will leak if faces are damaged 9 10 ne When installing the replacement shaft seal use silicone sealant on the metal portion before pressing into the seal plate being careful to keep offofthe seal face Ensure the seal is fully seated and allow 24 hours for s
11. g the pump Failure to do so could result in death or serious injury to service people users or others due to electric shock Read all servicing instructions before working on the pump 1 Besureall electrical breakers and switches are turned SUPPLY WIRE SIZES AWG off before wiring motor size and length by horsepower hp 115 volts 2 Besurethe supply line voltage matches the motor voltage 3008 listed on the motor plate example 230 VAC or 115 VAC If they do not match permanent motor damage may occur 3 Use 12 AWG for wireruns upto 100 feet 30 5 meters and 10 AWG for lengths longer than 100 feet 30 5 meters When in doubt use a heavier gauge larger diameter wire For more information seeCHART 1 4 Usestrainrelief andbesureall electrical connections are clean and tight 5 Cutwires to the appropriate length so they don t overlap or touch when connected to the terminal board 6 Permanently ground the motor using the green ground terminal located on the inside of the motor canopy or access plate see Figure 1 Use the correct wire size and type specified by National Electrical Code Make sure the ground wire is connected to an electrical service ground 1 When pump is mounted permanently within 5 ft of the inside walls of a swimming pool you must use a No 8 AWG orlarger conductor to connect to bonding conductor lu 0 Typical Ground Screw Terminal 7 Bondthe motorto the p
12. id then turn clockwise until the handles perpendicular to the inlet outlet ports see Figure 3 8 Turnthe power ON atthe house circuit breaker Reset the pool time clock to the correct time oh Sy ON THIS PUMPS OPERATES UNDER HIGH PRESSURE WHEN ANY PART OF THE CIRCULATING SYSTEM e g LOCK RING PUMP FILTER VALVES ETC IS SERVICED AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED PRESSURIZED AIR CAN CAUSE THE LID TO SEPARATE WHICH CAN RESULT IN SEVERE INJURY DEATH OR PROPERTY DAMAGE TO AVOID THIS POTENTIAL HAZARD FOLLOW THESE INSTRUCTIONS 9 Openthe High Flow manualairreliefvalve on top of the filter 10 Stand clear ofthe filter Start the pump 11 Bleed air from the filter until a steady stream of water comes out Close the High Flow manualairrelief valve B Winterizing 1 Ifthe airtemperature drops below 35 F the water in the pump can Volute Van freeze and cause damage Freeze damage is not warrantable 2 freeze damage follow the procedures listed below a Shut offelectrical power for the pump atthe house circuit breaker b Drainthe water out ofthe pump case by removing the two thumb twist drain plugs from the case Store the plugs in the pump basket Coverthe motor to protect it from severe rain snow and ice Donotwrap the motor in plastic It will cause condensation and rust on the inside of the motor C Care of Electric Motor 1
13. ing replace with an appropriate certified cover e drain covers as necessary Drain covers deteriorate over time due to exposure to sunlight and weather Avoid getting hair limbs or body in close proximity to any suction cover pool drain or outlet e Disable suction outlets or reconfigure into return inlets AWARNING Aclearly labeled emergency shut off switch for the pump must be in an easily accessible obvious place Make sure users know where it is and how to use it in case of emergency The Virginia Graeme Baker VGB Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas Commercial pools or spas constructed on or after December 19 2008 shall utilize A Amultiple main drain system without isolation capability with suction outlet covers that meet ASME ANSI A112 19 8a Suction Fittings for Use in Swimming Pools Wading Pools Spas and Hot Tubs and either i A safety vacuum release system SVRS meeting ASME ANSI A112 19 17 Manufactured Safety Vacuum Release systems SVRS for Residential and Commercial Swimming Pool Spa Hot Tub and Wading Pool Suction Systems and or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems SVRS for Swimming pools Spas and Hot Tubs or ii A properly designed and tested suction limiting vent system or iii An automatic pump shut off system Commercial pools and spas constructed prior to December 1
14. ly secured to prevent violent separation Stand clear of all circulation system equipment when turning on or starting up pump Before servicing equipment make note of the filter pressure Be sure that all controls are set to ensure the system cannot inadvertently start during service Turn off all power to the pump IMPORTANT Place filter manual air relief valve in the open position and wait for all pressure in the system to be relieved Before starting the system fully open the manual air relief valve and place all system valves in the open position to allow water to flow freely from the tank and back to the tank Stand clear of all equipment and start the pump IMPORTANT Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears Observe filter pressure gauge and be sure it is not higher than the pre service condition 7 DANGER General Installation Information All work must be performed by a qualified service professional and must conform to all national state and local codes Install to provide drainage of compartment for electrical components These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model All models are intended for use in swimming pool applications The pump will function correctly only if it is properly sized to the specific application and properly ins
15. o small for the pump or pumps Body Entrapment When a portion of the body is held against the drain cover trapping the swimmer underwater This hazard is present when the drain cover is missing broken or the cover flow rating is not high enough for the pump or pumps Evisceration Disembowelment When a person sits on an open pool particularly a child wading pool or spa outlet and suction is applied directly to the intestines causing severe intestinal damage This hazard is present when the drain cover is missing loose cracked or not properly secured IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS Mechanical Entrapment When jewelry swimsuit hair decorations finger toe or knuckle is caught in an opening of an outlet or drain cover This hazard is present when the drain cover is missing broken loose cracked or not properly secured NOTE ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES STANDARDS AND GUIDELINES AWARNING TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD e installed and secured ANSI ASME 112 19 8 approved anti entrapment suction cover must be used for each drain e Each suction cover must be installed at least three 3 feet apart as measured from the nearest point to nearest point e Regularly inspect all covers for cracks damage and advanced weathering becomes loose cracked damaged broken or is miss
16. ool structure in accordance with the National Electrical Code Use a solid No 8 AWG or larger copper conductor Runawire from the external bonding to the pool bonding structure see Figure 1 2 8 Connectthe wire from the accessible bonding lug onthe motor to all we N 7 Cord Stain Rie metal parts of the swimming pool spa or hot tub structure and toall electrical equipment metal conduit and metal piping within 5 feet of the inside walls of the swimming pool spa or hot tub For Canada a 6 AWG or larger solid copper bonding conductor is Figure 1 required Field Wiring Compartment 9 The pump should be permanently connected to either a circuit breaker 2 pole timer or 2 polerelay IfAC power is supplied by a GFCI circuit breaker use a dedicated circuit breaker that has no other electrical loads Note When the pump is started and stopped by removing power with a relay or timer a two pole device should be used to apply and remove power to both POWER LINE TERMINALS B The Pump Strainer Basket This unit sometimes referred to as the Hair and Lint Pot is the unit in front of the volute Inside the chamber is the basket which must be kept clean ofleaves and debris at all times View basket through the See Through Lid to inspect for leaves and debris Regardless of the length of time between filter cleaning itis most important to visually inspect the hair and lint pot basket at least oncea week A dirty baske
17. owing steps 1 Remove left hand thread anti spin bolt and O ring 2 Remove clean and reinstall impeller c Reassemble per SECTION B Pump Reassembly 3 Pump strainer clogged Remedy a Clean suction trap 6 SECTION VI TECHNICALDATA A Replacement parts Item No in in in co NOOO FR WWM 00 18 18 19 19 20 20 21 22 23 24 P N 357199 357150 357151 357156 350013 070387 070430 072184 070431 071403 357100 350015 357157 355227 071660 072928 072927 071652 075713 0717345 071728 070429 350201 350101 070927 357159 070929 357160 071657 071406 072183 071131 Description Clamp Cam amp Ramp almond Clamp Cam amp Ramp black Cover clear WFE pump Cover chemical resistant Cam amp Ramp O ring WFE cover Basket AQ amp WFE Bolt 3 8 16 x 1 25 hex hd SS 4 req Washer 3 8 x 13 16 o d SS 6 req Bolt 3 8 16 x 1 75 hex hd SS 2 req Nut 3 8 16 hex hd 2 req Black Gasket for Seal Plate Volute WFE pump amp pot almond Volute WFE pump amp pot O ring parker No 2 238 WFE pump Set screw 4 40 x 1 1 8 WFE 2 req Diffuser assembly WFE 12 3 HP only Diffuser assembly WFE 2 8 1 2 HP 2 5 HP Set screw 1 4 20 x 1 Ih Phillips Rubber washer WFE pump Seal PA 7 w ceramic seat PS1000 Seal w ceramic seat PS201 Bolt 3 8 16 x 7 8 SS hex hd 4 req Seal Plate Kit WFE almond
18. r to inspection of product e Please contact us first for warranty assistance Many times the product can be repaired without the cost and time involved in sending it back If absolutely necessary return product FREIGHT PREPAID for warranty evaluation and processing Call or email our office to obtain RMA number and shipping address Lifegard Aquatics Tel 562 404 4129 Fax 562 404 4159 Email info lifegardaquatics com 3 year warranty from date of purchase on Quiet One Pump Motors Only e 60 day warranty from date of purchase on Shafts and Impellers for All Types of Pumps e 60 day warranty from date of purchase on all Ultraviolet Bulbs e 60 day warranty from date of purchase on all Test Strips e 1year warranty from date of purchase on Other Products LJFEGARD 2012 Lifegard Aquatics Inc All rights reserved Tel 562 404 4129 FAX 562 404 4159 Email info lifegardaquatics com visit www lifegardaquatics com Sea Flow is a registered trademark of Lifegard Aquatics Inc and or its affiliated companies in the United States and or other countries P N 350522 Rev E 7 12
19. rable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity and has a maximum dimension of 18 feet 5 49m and a maximum wall height of 42 inches 1 07m A CAUTION For hot tubs and spa pumps do not install within an outer enclosure or beneath the skirt of a hot tub or spa unless so marked SECTION I GENERAL INFORMATION A Wiring RISK OF ELECTRICAL SHOCK OR ELECTROCUTION This pool pump must be installed by a licensed or certified electrician or a qualified pool installer in accordance with the 2008 National Electrical Code and or all applicable local codes and ordinances The specific section of NEC covering your pump may vary depending on your location Some states and or municipalities may not have adopted the current NEC code In this case your state or local code may only be applicable and or an earlier edition of the NEC may apply Please check your local and state codes and regulations before commencing any installation of this pump Improper installation could create among other things an electrical hazard which may result in death or serious injury to pool users installers or others due to electrical shock and or property damage Always disconnect power to the pump at the circuit breaker before servicin
20. re commencing any installation of this pump Improper installation could create among other things an electrical hazard which may result in death or serious injury to pool users installers or others due to electrical shock and or property damage Always disconnect power to the pool pump at the circuit breaker before servicing the pump Failure to do so could result in death or serious injury to pool users installers or others due to electrical shock and or property damage LJFEGARD IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS I 1 IMPORTANT NOTICE This guide provides installation and operation instructions for the SeaFlo Pump Consult Lifegard Aquatics for questions regarding this equipment Attention Installer This guide contains important information about the installation operation and safe use of this productThis information should be given to the owner and or operator of this equipment after installation or left on or near the pump Attention User This manual contains important information that will help you in operating and maintaining this product Please retain it for future reference READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury Warns about hazards that can cause death serious personal injury or major
21. rected by a qualified service representative before using ACAUTION This pump is for use with permanent swimming pools and may also be used with hot tubs and spas if so marked Do not use with storable pools permanently installed pool is constructed in or onthe ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Do not permit children to use this product General Warnings Never open the inside of the drive motor enclosure There is capacitor bank that holds a 230 VAC charge even when there is no power to the unit The pump is not submersible The pump is capable of high flow rates use caution when installing and programming to limit pumps performance potential with old or questionable equipment Code requirements for the electrical connection differ from state to state Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances Before servicing the pump switch OFF power to the pump by disconnecting the main circuit to the pump This appliance is not intended for use by persons including children of reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the appliance by a per
22. rvice other than reasonable care however a Shaft Seal may occasionally become damaged and must be replaced ACAUTION The polished and lapped faces of the seal could be damaged if not handled with care ACAUTION In mild climate area when temporary freezing conditions may occur run your filtering equipment all night to prevent freezing SECTIONIV RESTART INSTRUCTIONS A Ifpump is installed below the water level of the pool close return and suction lines prior to opening hair and lint pot on pump Make sure to reopen valves before to operating ACAUTION DO NOT run the pump dry If the pump is run dry the mechanical seal will be damaged and the pump will start leaking If this occurs the damaged seal must be replaced ALWAYS maintain proper water level in your pool half way up skimmer opening If the water level falls below the skimmer opening the pump will draw air through the skimmer losing the prime and causing the pump to run dry resulting in a damaged seal Continued operation in this matter could cause a loss of pressure resulting in damage to the pump case impeller and seal and may cause property damage and personal injury B Primingthe Pump 1 The pump strainer pot must be filled with water before the pump is initially started Follow these steps to prime the pump Remove the pump lid plastic clamp Remove the pump lid Fill the pump strainer pot with water Reassemble the pump cover and plastic clamp onto the
23. son responsible for their safety FAILURE TO FOLLOW ALL INSTRUCTIONS AND DANGER WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DEATH THIS PUMP SHOULD BE INSTALLED AND SERVICED ONLY BY A QUALIFIED POOLSERVICE PROFESSIONAL INSTALLERS POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER S MANUAL BEFORE USING THIS PUMP THESE WARNINGS AND THE OWNER S MANUAL MUST BE LEFT WITH THE POOL OWNER SUCTION ENTRAPMENT HAZARD STAY OFF DANGER THE MAIN DRAINAND AWAY FROMALL SUCTION OUTLETS Wy IR oe THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR ALOOSE OR BROKEN DRAIN COVER OR GRATE THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT HAIR ENTANGLE MENT BODY ENTRAPMENT EVISCERATION AND OR DEATH The suction at a drain or outlet can cause Limb Entrapment When a limb is sucked or inserted into an opening resulting in a mechanical bind or swelling This hazard is present when a drain cover is missing broken loose cracked or not properly secured Hair Entanglement When the hair tangles or knots in the drain cover trapping the swimmer underwater This hazard is present when the flow rating of the cover is to
24. strainer pot The pump is now ready to prime Open the air release valve on the filter and stand clear of the filter Turn on the switch or time clock When water comes out of the air release valve close the valve The system should now be free of air and recirculating water to and from the pool 2 For 2 speed pumps BO a Pump should run on high speed for priming b The pump should not run longer than eight 8 minutes before priming is achieved SECTION V TROUBLESHOOTING A Failure to Pump 1 Pump will not prime too much air Remedy a Check suction piping and valve glands on any suction gate valves b Secure lid on pump strainer pot and make sure lid gasket 15 in place Check water level to make sure skimmer is not drawing air 2 Pump will not prime not enough water Remedy a Make sure suction lines pump strainer and pump volute are full of water sure valve on suction line is working and open some systems do not have valves c Check water level to make sure water is available through skimmer 3 Pump strainer clogged Remedy a Clean pump strainer pot 4 Pump strainer gasket defective Remedy a Replace gasket B Reduced Capacity and or Head 1 Air pockets or leaks in suction line Remedy a Seeitem A 1 of this section above 2 Cloggedimpeller Remedy a Disassemble per SECTION A Pump Disassembly b Clean debris from impeller If debris cannot be removed complete the foll
25. t will reduce the efficiency of the filter and heater and also put an abnormal stress the pump motor which would result ina costly repair bill SECTIONIT MAINTENANCE AWARNING DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and strainer pot temperature is cool to touch then open with extreme caution ACAUTION To prevent damage to the pump and filter and for proper operation of the system clean pump Strainer and skimmer baskets regularly A Pump Strainer Basket Cleaning Procedures 1 Turmoffmotor 2 Relievepressure inthe system by allowing the water to cool 3 Gently tap the clamp ina counter clockwise direction to remove the clamp and lid Put the debris from the basket into the trash and rinse out the basket Ifthe basket is cracked it should be replaced Replace the basket and fill the pump pot and volute up to the inlet port with water Clean the cover cover O ring and sealing surface of the pump pot Grease the O ring with silicone Reinstall the lid by placing the clamp and the lid on the pot see Figure 2 a Makesurethe lid O ring is properly placed Seat the clamp and l
26. talled AWARNING Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death These risks may include but not be limited to electric shock fire flooding suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component AWARNING The pump can produce high levels of suction within the suction side of the plumbing system These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings A person can be seriously injured by this high level of vacuum or may become trapped and drown It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools Warnings and safety instructions for Lifegard Aquatics pumps and other related products are available at http www lifegardaquactics com literature or call 562 404 4129 for additional free copies of these instructions Please refer to http www lifegardaquactics com for warning and safety instructions related to this product SAVE THESE INSTRUCTIONS To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with sto
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