Global Water G4CTRO Use and Care Manual
Contents
1. Daat elei Cr G4 Counter Top OPERATION MANUAL Please read these instructions completely before operating this unit Table of Contents Introduction eee ce acetic a ei e ta Bata ele ee ul ada 3 IV TEE A Description Model G3 amp GA 5 6 Water Production Flow Chart 7 Positioning the Cooler nene eee eee access nenea emana ee ana ae ne anna 8 Water Cooler Connectons nene nene nea neae eaanea mneenannae anaea ae nennen 9 Feed Water Connection scie anca a do oa ua ea ana ai poeti 10 Drain Connecti ia esantion DD d ca 11 EZ CONMCCUONS ves cec aaa ca ea Daia aaa aa an ea si a pa ea da ea a tea 12 Start Up lusts settee eet ege sloth aa ct A at aa al ud 13 Tank PLUS Wi ene aaa da pate a Ea ti 00 a aa Aas e aaa EE 14 Cleaning and Maintenance 15 Filter Remplacement scai ae fata cadea oa di a Pi c i it a i a 16 Reverse Osmosis Membrane Repl cement nenea nene nenea ema aaa 17 Troubleshooting pa ce e a a e d a a i EEN ap 18 Specifications EE 19 Warranty carea na tan tea aia ad eat ga castes aa cada cea Tai a aaa nat atita aaa ada 19 List of Figures Figure 1 Assembly Drawing Model G3 csseceeceeeeeeeeeeeteeeeeneeeineaee tase 5 Figure 2 Assembly Drawing Model GA 6 Figure 3 Water Flow Chart G3 amp G4 me nene nenea eee eee ana me en ae ana 7 Figure 4 Water Cooler Connections nene eee nene nene ana ea ae aaraa 9 Figure 5 Drain Connections for RO Modelen 11 Figure 6 Filter C2. protection sensor tripped 1 Unplug cooler 2 Let sensor cool down for one hour 3 Reach through cooling grill with pencil or narrow screwdriver to press nude color reset button on upper sensor located on the hot tank Note In the event of problems beyond the scope of the troubleshooting described in the manual please call your selling dealer 17 Page Specifications Model No G4CT Voltage Frequency AC110V Dimensions Weight empty Hot Water Tank Capacity Cold Water tank Capacity Power Consumption ER 500W Water 100W Electric Power Cord Lengih 18 Page Warranty All Global Water products are warranted to be free from defects in materials and workmanship under normal use within the condition of operation listed for a period of one year from the date of purchase The compressor has a 3 year warranty There is no liability assumed by the company for damage due to water leakage or other secondary effects from any component defect Labor is not covered in this warranty The warranty applies when Conditions of Operation below are met Conditions of Warranty Water System Pressure 35 100psi Temperature 40 100degrees F Water PH range 4 10 Max TDS 1500 PPM Turbidity lt 1 0 NTU Water Hardness lt 20gpg Iron lt 0 1 mg l Manganese lt 0 1 mg l Hydrogen Sulfide lt 0 00 mg l For filter only systems F models water ha
3. any burrs or score marks 7 Push the tubing through the collet and dual o rings until it bottoms out against the tube stop approx 34 insertion depth The collet holds the tube in place and the dual o rings provide a leak resistant seal 8 Push and pull the tubing toward and away from the fitting to ensure that it has been installed properly 9 Re pressurize the line and test and inspect the installation for any leaks 9 Page Drain Connection The drain connection applies to models with Reverse Osmosis RO The black drain line in the back Figure 4 must be hooked to the drain line ahead of the normal sink water trap See Figure 5 below Place the two part drain saddle on the drain pipe before the drain trap Allow proper space for the drilling operation Tighten the saddle bolts evenly on both sides Using the opening in the drain outlet saddle as a guide drill a one quarter inch 1 4 hole in the drain pipe Clean any debris out of the drain saddle connection Connect the drain line to the cooler using the 1 4 black tubing supplied The drain water will continue to run out of the back of the cooler until the unit is full of water then it will shut off D DRAIN LINE E E FROM AIR GAP INSTALL MERE KX N f i d si MAXIMUM DISPLACEMENT AX N FROM TOP CENTER 45 S N e Horizontal Drain Line Vertical Drain Lines O Locate drain hole as close as possible to top of pipe Locate drain
4. water inside the tanks CAUTION DO NOT TURN ON HOT OR COLD POWER CONTROLS YET Water will flow into the cold tank and then the hot tank as well Let cooler tanks fill with the filtered water until full It takes about about one hour for the RO version and between 10 to 15 minutes for the F version T type stopper 13 Page Cleaning and Maintenance 1 Please make sure the machine is completely e disconnected from d electricity before cleaning 2 Remove the T type stopper at the bottom of the dispenser to drain out water in cold and hot water tanks Please put the stopper back when cleaning is done T type stopper Sanitize Fill the main water tank with water Add one to two teaspoons of liquid chlorine bleach Let stand for five to 10 minutes Drain the water then let water from filters refill tank and drain a second time Remember to drain from dispensing spigots also Note Upon completion of cleaning wait at least 10 minutes after the power cord is plugged in before turning on the Hot and Cold Water buttons 14 Page Filter Replacement The filter elements must be replaced at regular intervals to maintain the quality of the water The G4CTF have two stages of mechanical filtration The first stage is the 5 micron sediment filter The second stage is the activated carbon filter The filter elements in all stages must be replaced every six months The G4CTRO mod
5. els have the two stages of filtration plus an additional Reverse Osmosis membrane filter The three pre filters must be replaced every six months The Reverse Osmosis membrane must be replaced every three years Replacement Procedures Filtration Versions F a TURN OFF POWER TO HOT COLD ELEMENTS b Open side panel over c Close the ball valve to stop water flow through the filters d Place a towel under the filters to catch water The filters will have water in them which will run out when the filters are unlocked e Twist the filters to remove them from their housings f These filters are disposable encapsulated filters Remove and discard the entire filter body Replacement filters are sold as a set 1st Stage sediment filter 2nd Stage carbon filter P N ETSET f Twist new filters on the housing brackets g Open ball valve and let water flow through filters When the cooler is full empty out the water into a bucket This will eliminate the first batch of water which is full of carbon fines h After the cooler fills up again turn on the power to the cold and hot tanks Wait a few minutes to assure there are no leaks and slide the panel back on 15 Page Reverse Osmosis Membrane Replacement RO versions RO every three years a Use the same procedure as above sec a c b Remove the RO stage from the clips Disconnect the white tubing from the RO housing cap c Remove the cap from the housing by unscr
6. ewing it d Using a pair of pliers remove the RO element from the housing by grasping the tube end and pulling it out e Use RO filter replacement P N 50GPD 50gpd CSM membrane Insert the element into the housing with double o ring end going in first toward the bottom of the housing Make sure the o rings are sealed Replace the cap Reconnect the white tubing Proceed as in above sec g O Ring Seals AI Membrane Housing Figure 8 RO Membrane Installation 16 Page Trouble Shooting Guide PROBLEM CAUSE SOLUTION No Power No electric current Make sure the cooler is flowing plugged in and check for improper connections Cold Water not cold The cooler is placed too Provide a minimum of enough close to the wall a five inch space Wire Condenser on backside is dusty Compressor does not have enough between wall and back of dispenser Clean wire condenser every three months Place cooler in a well ventilated area refrigerant Adjust thermostat Hot Water doesn t flow Air may be trapped in Hold the spigot down out of spigot the line for 30 seconds to relieve air Won t cool Controls not set Turn cold temperature switch on at back Panel not lit No power Check that the power cord is in the socket and turn on the cold hot buttons on the back of the cooler to the on position No hot water at start up Hot tank overheat
7. h the collect held in this position the tube can be removed 11 Page Start Up Flush Open the right side panel to access filter assembly Then turn the water off at the ball valve on at the at the water connection This brings water to the ball valve Disconnect the tube from the second stage carbon filter red circle in figure bellow and place a cup or pan right underneath the hole to catch water Open ball valve inside the cooler 1 4 turn The handle in line with the tube is on Let water flow through filters into the bucket or pan to push out air and carbon fines When water runs clear turn off the ball valve and re connect the tube to the filter Turn the water on to the filter system by opening the ball valve inside the cooler 1 4 turn handle in line with tube is on Check all connections to assure there are no leaks Figure 6 Filter configuration model RO with side panel removed 12 Page Tank Flush Flush tanks flush by draining all water through the drain plug located on the bottom of the cooler The tanks drain water through the dispensing spigots Fill and empty the tanks three times with the filtered water This ensures great tasting water When the tank has filled again with filtered water the cooler is ready to dispense water You may now turn on the Hot and Cold buttons on the back of the machine Remember you should always turn on the Hot and Cold elements when they have
8. hole on a straight length of drainpipe next to between 45 and top and as far as practical from P S trap between trap and sink garbage disposal Figure 5 Drain Connections for RO models 10 Page EZ Connections The standard tubing connections on the water coolers are EZ connect fittings Use tubing and follow the instructions below in Figure 7 to make the connections If you cut the tubing make sure it is a square cut fits squarely in the fitting and seals properly Cut the tube square Collet Stainless Steel Teeth Cut the tube square It is essential that the outside diameter is free of score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert Insert tube Fitting grips before it seals Ensure tube is pushed into the tube stop Push up to tube stop Push the tube into the fitting to the tube stop The collet gripper has stainless steel teeth that hold the tube firmly in position while the O ring provides a permanent leak proof seal Pull to check secure Pull on the tube to check it is secure It is good practice to test the system prior to leaving site and or before use Disconnect Push in collet and remove tube gt Push Collect in To disconnect ensures the system is depressurized before removing fitting Push in collet squarely against the face of fitting Wit
9. onfiguration Model ET 13 Figure 7 Back View of Coolers ce eee eee nene eee ae ea ae ae aa 14 Figure 8 RO Membrane TInstallatton nenea nenea nenea nea 17 2 Page Introduction Congratulations on your purchase of our revolutionary Bottle less Water Cooler Our coolers are all designed to replace the conventional 5 gallon water bottles while eliminating the hassles of deliveries lifting bottles and by eliminating plastic bottles from landfills Our coolers are designed to produce pure great tasting water for the whole family that is clean and safe to drink Our coolers are connected to your city or well water supply to efficiently filter out tastes and odor and to remove microscopic contaminants by using reverse osmosis purification technology We manufacture a wide range of models to fit any home or office application The G4 model has two temperature faucets The cold water is chilled around 44 F and the hot water is heated at 1802F All Global Water models are manufactured and marked as RO or F assemblies The RO assembly utilizes Reverse Osmosis water purification technology that produces pure and safe water from city or well water The RO assembly is comprised of a 5 micron sediment filter a carbon GAC 10 micron filter and a RO membrane The RO filter assembly requires a drain line connection to be installed which removes rejected water to the sewer The F assembly is compri
10. rdness must be less than 3 5 grains or 60 mg liter 19 Page Tea Tel 866 289 7518 Fax 786 207 2570 E mail Orders bluline com Cleaner Healthier Water www Bluline com 20 Page
11. s To remove the tube sections see Figure 7 Disconnect The one quarter inch plastic tubing should be used for making the Feed Water and Drain connections If hard copper tubing is used for the Feed Water and Drain connections the bulkhead fittings must be changed to a metal fitting Feed Water Connection Drain Connection Figure 4 Water Cooler Connections 8 Page Feed Water Connections EZ Angle Stop Adapter Installation Instructions For cold water use onl 1 Turn off Angle Stop Valve and depressurize 2 Disconnect existing flexible supply line from Angle Stop 3 Insert provided gasket into the female threads of EZ Angle Stop Adapter 4 Rotate female threads of EZ Angle Stop Adapter counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the existing Angle Stop E 8 Valve until Adapter drops onto threads then ZI thread clockwise until finger tight and turn an additional 180 360 5 Rotate Flexible Supply line compression nut a counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the EZ Angle Stop Adapter until nut drops onto threads then thread clockwise until finger tight and turn an additional 180 360 Use only rubber or plastic ferrule in Supply line nut not for use with metal ferrule 6 Cut the tubing squarely and if using plastic tubing ensure that the cut has not made the tube out of round and that the tube has a smooth outside diameter without
12. s controlled by a float valve mechanism This mechanism controls a solenoid valve on the water feed line to maintain a constant level of filtered water Both models are available with reverse osmosis RO or standard filter F versions The water production flow chart is shown in Figure 3 4 Page Description Model G4 Counter To Top Cover Cold Water Tank Hot Water Tank Control Panel Cold Water Button Safety Lock Hot Water Button Drip Tray Figure 2 Assembly Drawing Model G4 Counter Top 5 Page 6 Page Water Production Flow Chart DC Water Out Figure 3 Water Flow Chart Positioning the Cooler It is not recommended to install this cooler in an area were water may cause severe or costly damage Leave a space no less than Keep the machine away from 15cm between the wall and sunlight heat and wetness dispenser 2 Do not position the cooler where it can be hit or bumped by vacuum cleaners or floor waxing machines This can cause breaks in the waterline connection fittings and compressor tubing Be sure to use single outlet socket with correct power voltage Plug the power cord directly into electrical socket 7 Page Water Cooler Connections When you receive the water cooler the water connections on the back of the cooler have tube plugs in them These tube sections must be removed before making all your connection
13. sed of sediment and carbon filter system but not the RO membrane Therefore it does not require a drain line connection CAUTION The filter version F must be used only with softened water or water that has less than 3 5 grains of hardness to prevent scaling and premature burnout of the heating elements Please read all the instructions in this manual before operating this unit 3 Page Receiving the Cooler Unpacking Global Water products are shipped completely assembled and ready to operate Remove the top of the box and slide the water cooler out and save the box and packing materials Inspection Inspect the cooler for shipping damage Look at the exterior panels to see if they have been dented or damaged Check the dispensing spigots in the front Open the bottom panel to assure that the filter system is in tact Look at the back of the cooler to see if the compressor is secure and has not broken from the mounting Inspect the filter system to see that nothing is damaged or dislodged from shipping Description G4 Counter Top The G4 provides water at two temperatures The water is dispensed from two spigots one hot and one cold The assembly drawing is shown in Figure 1 for the G3 and Figure 2 for the G4 Water flows from the filter system into the top tank also known as the cold water tank This tank then feeds the hot tank that is heated by internal heaters The level in the cold water tank i
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