Global Water G3F Use and Care Manual
Contents
1. BAINAS MODEL G3 amp G4 e Operation Manual gt oe 4 d Please read these instructions before operating this unit Table of Contents Introductions ajay a dei a d tata a ta Bt ie tea ul ada a 3 IV TEE A Description Model G3 amp GA 5 6 Water Production Flow Chart 7 Positioning the Cooler manere nene eee eee nana ema aai Ri 8 Water Cooler Connectons sisin stannas ntanu nnna 9 Feed Water Connection ed ed oda area ana al poeti 10 Drain GONNCCUON seerne iene hen tain abat a ia de baba ata aiaa d da 11 EZ CONNECUOIIS ss ce iei ea cin iaca ac a Caan sa aaa da aa tea 12 Start Up Klek eier Seeerei et bu id ege ata i 13 Tank E EE 14 Cleaning and Maintenance eee nene nene nana ae nene mana anna nau 15 Filter Remplacement sirana cada ot a a a a a it a a 16 Reverse Osmosis Membrane Replacement manea nene nenea ema aaa 17 Troubleshooting pia ce e a a e a a aden a a a 18 Specifications TE 19 Warranty iin Sse na asi iubeau Data aaa egean cada cea a i aaa atata aia dada 19 List of Figures Figure 1 Assembly Drawing Model G3 ccenenen nenea ee neaaee eas 5 Figure 2 Assembly Drawing Model GA 6 Figure 3 Water Flow Chart G3 amp G4 e nene nenea mean ana mean ae ana 7 Figure 4 Water Cooler Connections nn eee nene nene ana aaa aaa 9 Figure 5 Drain Connections for RO Modelen 11 Figure 6 Filter Configuration Model RI 13 Figure 7 Back View of Coolers nene ee2. hit or bumped by vacuum cleaners or floor waxing machines This can cause breaks in the waterline connection fittings and compressor tubing 8 Page Water Cooler Connections When you receive the water cooler the water connections on the back of the cooler have tube plugs in them These tube sections must be removed before making all your connections To remove the tube sections see Figure 7 Disconnect The one quarter inch plastic tubing should be used for making the Feed Water and Drain connections If hard copper tubing is used for the Feed Water and Drain connections the bulkhead fittings must be changed to a metal fitting Feed Water In rituri 1 4 Flastic Tube nl FS ASIS II III Gil Drain Water Connector Reverse Osmosis Models only Figure 4 Water Cooler Connections 9 Page Feed Water Connections EZ Angle Stop Adapter Installation Instructions For cold water use only 1 Turn off Angle Stop Valve and depressurize 2 Disconnect existing flexible supply line from Angle Stop 3 Insert provided gasket into the female threads of EZ Angle Stop Adapter 4 Rotate female threads of EZ Angle Stop Adapter counter clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the existing Angle Stop Valve until Adapter drops onto threads then thread clockwise until finger tight and turn an additional 180 360 5 Rotate Flexible Supply line compression nut count
3. interior lid of cold water tank shown by the arrows and take off the insulator board Press cold and hot water buttons to let water drain out completely 3 Pull out the water stop bolt and the water inside the hot tank will drain out Water Stop Bolt Sanitize Fill the main water tank with water Add one to two teaspoons of liquid chlorine bleach Let stand for five to 10 minutes Drain the water then let water from filters refill tank and drain a second time Remember to drain from dispensing spigots also Note Upon completion of cleaning wait at least 10 minutes after the power cord is plugged in before turning on the Hot and Cold Water buttons 15 Page Filter Replacement The filter elements must be replaced at regular intervals to maintain the quality of the water The G3F and G4F have three stages of mechanical filtration The first stage is the 5 micron sediment filter The second stage is the activated carbon filter The third stage is the post carbon filter The filter elements in all stages must be replaced every six months The G3RO and G4RO models have the three stages of filtration plus an additional Reverse Osmosis membrane filter The three pre filters must be replaced every six months The Reverse Osmosis membrane must be replaced every three years Replacement Procedures Filtration Versions F G3 and G4 Coolers a TURN OFF POWER TO HOT COLD ELEMENTS b Swing open the front hinged c
4. the o rings are sealed Replace the cap Reconnect the white tubing Proceed as in above sec g O Ring Seals y Membrane Housing Figure 8 RO Membrane Installation 17 Page Trouble Shooting Guide PROBLEM CAUSE SOLUTION No Power No electric current Make sure the cooler is flowing plugged in and check for improper connections Cold Water not cold The cooler is placed too Provide a minimum of enough close to the wall a five inch space Wire Condenser on backside is dusty Compressor does not have enough between wall and back of dispenser Clean wire condenser every three months Place cooler in a well ventilated area refrigerant Adjust thermostat Hot Water doesn t flow Air may be trapped in Hold the spigot down out of spigot the line for 30 seconds to relieve air Won t cool Controls not set Turn cold temperature switch on at back Panel not lit No power Check that the power cord is in the socket and turn on the cold hot buttons on the back of the cooler to the on position No hot water at start up Hot tank overheat protection sensor tripped 1 Unplug cooler 2 Let sensor cool down for one hour 3 Reach through cooling grill with pencil or narrow screwdriver to press nude color reset button on upper sensor located on the hot tank Note In the event of problems beyond the scope of the trouble
5. Connect the drain line to the cooler using the 1 4 black tubing supplied INSTALLHERE A PR Ar MAXIMUM DISPLACEMENT SCH H Le FROM TOP CENTER 45 Al SI e Horizontal Drain Line Vertical Drain Line Locate drain hole as close as possible to top of pipe Locate drain hole on a straight length of drainpipe next to between 45 and top and as far as practical from P S trap between trap and sink garbage disposal Figure 5 Drain Connections for RO models P 11 Page EZ Connections The standard tubing connections on the water coolers are EZ connect fittings Use tubing and follow the instructions below in Figure 7 to make the connections If you cut the tubing make sure it is a square cut fits squarely in the fitting and seals properly Cut the tube square Collet Stainless Steel Teeth Cut the tube square It is essential that the outside diameter is free of score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert Insert tube Fitting grips before it seals Ensure tube is pushed into the tube stop Push up to tube stop Push the tube into the fitting to the tube stop The collet gripper has stainless steel teeth that hold the tube firmly in position while the O ring provides a permanent leak proof seal Pull to check secure Pull on the tube to check
6. e eee nene ea ae mea ae ae ara 14 Figure 8 RO Membrane TInstallatton nenea nene eee nenea nene 17 2 Page Introduction Congratulations on your purchase of our revolutionary Bottle less Water Cooler Our coolers are all designed to replace the conventional 5 gallon water bottles while eliminating the hassles of deliveries lifting bottles and by eliminating plastic bottles from landfills Our coolers are designed to produce pure great tasting water for the whole family that is clean and safe to drink Our coolers are connected to your city or well water supply to efficiently filter out tastes and odor and to remove microscopic contaminants by using reverse osmosis purification technology We manufacture a wide range of models to fit any home or office application G3 and G4 Models Both of these models have two temperature faucets The cold water is chilled around 44 F and the hot water is heated at 180 F All Global Water models are manufactured and marked as RO or F assemblies The RO assembly utilizes Reverse Osmosis water purification technology that produces pure and safe water from city or well water The RO assembly is comprised of a 5 micron sediment filter a carbon GAC 10 micron filter RO membrane and a post carbon filter to improve taste The RO filter assembly requires a drain line connection to be installed which removes rejected water to the sewer The F assembly is co
7. er clockwise onto 3 8 Male Compression Threads 9 16 UNEF on the EZ Angle Stop Adapter until nut drops onto threads then thread clockwise until finger tight and turn an additional 180 360 Use only rubber or plastic ferrule in supply line nut not for use with metal ferrule 6 Cut the tubing squarely and if using plastic tubing ensure that the cut has not made the tube out of round and that the tube has a smooth outside diameter without any burrs or score marks 7 Push the tubing through the collet and dual o rings until it bottoms out against the tube stop approx 94 insertion depth The collet holds the tube in place and the dual o rings provide a leak resistant seal 8 Push and pull the tubing toward and away from the fitting to ensure that it has been installed properly 9 Re pressurize the line and test and inspect the installation for any leaks 10 Page Drain Connection The drain connection applies to models with Reverse Osmosis RO The black drain line in the back Figure 4 must be hooked to the drain line ahead of the normal sink water trap See Figure 5 below Place the two part drain saddle on the drain pipe before the drain trap Allow proper space for the drilling operation Tighten the saddle bolts evenly on both sides Using the opening in the drain outlet saddle as a guide drill a one quarter inch 1 4 hole in the drain pipe Clean any debris out of the drain saddle connection
8. evel in the cold water tank is controlled by a float valve mechanism This mechanism controls a solenoid valve on the water feed line to maintain a constant level of filtered water Both models are available with reverse osmosis RO or standard filter F versions The water production flow chart is shown in Figure 3 4 Page Description Model G3 p Main Water Tank Cover 2 gt Top Cover Interior lid of Cold Water Tank Cold Water Tank Insulator Board Floating Valve Indicating Panel Cold Water Tap Hot Water Tap Hot Water Tank With Safety Device Drp Tray Figure 1 Assembly Drawing Model G3 5 Page Description Model G4 Interior lid of Cold Water Tank Isolated Board Floating Valve IC Board Control Panel Hot Water Tank Drip Tray Figure 2 Assembly Drawing Model G4 6 Page Water Production Flow Chart Model G3 amp G4 Cold Water Tank DC Water Out Figure 3 Water Flow Chart 7 Page Positioning the Cooler 1 It is not recommended to install this cooler in an area were water may cause severe or costly damage Leave a space no less than Keep the machine away from 15cm between the wall and sum ght heat and wetness dispenser Be sure to use single outlet socket wih conect power vokage Plug the power cor directly into electrical socket 2 Do not position the cooler where it can be
9. it is secure It is good practice to test the system prior to leaving site and or before use Disconnect Push in collet and remove tube E Push Collect in EP puli Tube To disconnect ensures the system is depressurized before removing fitting Push in collet squarely against the face of fitting With the collect held in this position the tube can be removed 12 Page Start Up Flush Open lower front door to access filter assembly Then turn the water on at the at the water connection This brings water to the ball valve Disconnect the tube from the second stage carbon filter red circle in figure bellow and place a cup or pan right underneath the hole to catch water Open ball valve inside the cooler 1 4 turn The handle in line with the tube is on Let water flow through filters into the bucket or pan to push out air and carbon fines When water runs clear turn off the ball valve and re connect the tube to the filter Turn the water on to the filter system by opening the ball valve inside the cooler 1 4 turn handle in line with tube is on Check all connections to assure there are no leaks N yi Vuze 2 A AI AH Figure 6 Filter configuration model F with cooler door opened 13 Page Tank Flush Flush tanks flush by draining all water through the drain plug located on the back of the cooler The tanks drain water through the dispensing spigots Fill and empty
10. mprised of sediment and 2 carbon filter system but not the RO membrane Therefore it does not require a drain line connection CAUTION The filter version F must be used only with softened water or water that has less than 3 5 grains of hardness to prevent scaling and premature burnout of the heating elements Please read all the instructions in this manual before operating this unit 3 Page Receiving the Cooler Unpacking Global Water products are shipped completely assembled and ready to operate Remove the top of the box and slide the water cooler out and save the box and packing materials Inspection Inspect the cooler for shipping damage Look at the exterior panels to see if they have been dented or damaged Check the dispensing spigots in the front Open the bottom panel to assure that the filter system is in tact Look at the back of the cooler to see if the compressor is secure and has not broken from the mounting Inspect the filter system to see that nothing is damaged or dislodged from shipping Description Model G3 and G4 The Models G3 and G4 both provide water at two temperatures The water is dispensed from two spigots one hot and one cold The assembly drawing is shown in Figure 1 for the G3 and Figure 2 for the G4 Water flows from the filter system into the top tank also known as the cold water tank This tank then feeds the hot tank that is heated by internal heaters The l
11. over c Close the ball valve to stop water flow through the filters d Place a towel under the filters to catch water The filters will have water in them which will run out when the filters are unlocked e Twist the filters to remove them from their housings f These filters are disposable encapsulated filters Remove and discard the entire filter body Replacement filters are sold as a set 1st Stage sediment filter 2nd Stage carbon filter P N ETSET 3rd Stage post carbon f Twist new filters on the housing brackets g Open ball valve and let water flow through filters When the cooler is full empty out the water into a bucket This will eliminate the first batch of water which is full of carbon fines h After the cooler fills up again turn on the power to the cold and hot tanks Wait a few minutes to assure there are no leaks and close the filter door 16 Page Reverse Osmosis Membrane Replacement RO versions RO every three years a Use the same procedure as above sec a c b Remove the RO stage from the clips Disconnect the white tubing from the RO housing cap c Remove the cap from the housing by unscrewing it d Using a pair of pliers remove the RO element from the housing by grasping the tube end and pulling it out e Use RO filter replacement P N GE50 50gpd GE membrane Insert the element into the housing with double o ring end going in first toward the bottom of the housing Make sure
12. shooting described in the manual please call your selling dealer 18 Page Specifications Model No Voltage Frequency AC110V AC110V GH J15 H 42 suis te 13 x H Weight empty empty 58 een o 58 581b Cold Water tank loid aie ta oa 1 aa 1 E AIE Power ice sii Hot Water 500W Hot Water 500W Po cod Water 100W Cold Water 100W Electric Power Cord lege 6Ft Warranty All Global Water products are warranted to be free from defects in materials and workmanship under normal use within the condition of operation listed for a period of one year from the date of purchase The compressor has a 3 year warranty There is no liability assumed by the company for damage due to water leakage or other secondary effects from any component defect Labor is not covered in this warranty The warranty applies when Conditions of Operation below are met Conditions of Warranty Water System Pressure 35 100psi Temperature 40 100degrees F Water PH range 4 10 Max TDS 1500 PPM Turbidity lt 1 0 NTU Water Hardness lt 20gpg Iron lt 0 1 mg l Manganese lt 0 1 mg l Hydrogen Sulfide lt 0 00 mg l For filter only systems F models water hardness must be less than 3 5 grains or 60 mg liter 19 Page D b Cleaner Healthier Water www Bluline com Tel 866 289 7518 Fax 786 207 2570 E mail info bluline com 20 Page
13. the tanks three times with the filtered water This ensures great tasting water When the tank has filled again with filtered water the cooler is ready to dispense water You may now turn on the Hot and Cold buttons on the back of the machine Remember you should always turn on the Hot and Cold elements when they have water inside the tanks CAUTION DO NOT TURN ON HOT OR COLD POWER CONTROLS YET Remove the top cover of the cooler by removing two screws from the back of the top cover Pull the cover off exposing the main tank This model uses an electric float valve to control flow to the tank The unit does have to be plugged in to start water flow Water will flow into the cold tank and then the hot tank as well Let cooler tanks fill with the filtered water until full It takes about about one hour for the RO version and between 10 to 15 minutes for the F version Observe the water level when full and see that the water input to the tank stops when it is full Adjustable Cold Water Thermostat 1000 Models Hot Cold Switches Warmer Colder Water In Connection From Supply Drain Water Figure 7 Back view of the Cooler Water Connections Model G3 amp G4 14 Page Cleaning and Maintenance Please make sure the machine is completely disconnected from electricity before cleaning Remove the top cover by unscrewing the screws of left and right side plates Open the
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