Catskill Craftsmen 54220 Instructions / Assembly
Contents
1. Magnet Pack Q fe Oo Magnet 4 Magnet Plate 4 Nere Used on Magnet Plate 1 2 Phillips Flat Head 4 Screw 4 45 wm Used on Magnet 5 8 Pan Head Screw 8 Drawer A 10 24 Hex Nut 8 Drawer Glide 1 Set Bastion Post 2 5 8 Wooden Disk 8 3 16 Flat Washer 8 A L Bracket 4 Bastion Set Screw 2 Bastion Barrel Nut 2 lt Locking Wheel Casters 2 Polished Nickel Towel Bar 1 td Towel Bar Post 2 Nickel Handle 6 O Retainer Rods for Spice Rack 2 Caster Socket 4 Wheel Casters 2 STEP 1 A Tap insert ONE 1 1 2 pin into each end of all the doors DON T OVERDRIVE PINS Pins should stick up about 1 2 when seated B Attach the magnet plate may be stuck to magnet with the 1 2 4 screw to the top of the doors Bumps go toward the wood C Attach door handles with 7 8 truss head machine screws 4 H E STEP 2 A Take the 2 front braces and tap insert one 3 4 steel pin into each end of both braces until seated About 3 8 will stick out when seated OK if loose B Insert two 1 pins in bottom brace as shown Not used Not used Top Front Brace Insert Bottom Front Brace STEP 3 Pilot holes in shelves Assemble Spice Rack go toward back Fasten Shelves with 1 1 4 Phillips Flat2. D CATSKILL CRAFTSMEN Assembly Instructions Model 54220 Butcher Block Island with Raised Panel Doors GENERAL 1 You have purchased model 54220 2 Should you need assistance or need to replace a damaged or missing part simply give us a call M F at 607 652 7321 from 7 30 am 4 30 pm EST and we ll send you the prepaid part via UPS usually that same day You may also email us info catskillcraftsmen com 3 Read the assembly instructions and the enclosed brochure before beginning assembly Assembly is easy if you read and follow the instructions step by step See our website for assembly tips and videos 4 Tools required Phillips screwdrivers medium and small medium flat blade screwdriver and a hammer 5 Drawer glides are sometimes pre packed with screws these are not used 6 Directions left right front back are given as facing the front of an assembled upright unit Parts List Model 54220 Center Shelf 1 P N CS 54220 O Small Middle Shelf 2 P N SMS 54220 2 Side Panel 2 P N SP HDL 54220 Q 7 Table Top 1 P N TT 54220 Bottom Shelf 1 P N BS 54220 o R E 2 D Glide Sup
3. Head 8 Screw Bronze Insert retainer JI rods into holes mmm emm STEP 4 A Attach the Drawer Back to the Drawer Sides with four 1 1 4 8 screws There are left and right drawer sides Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom B Slide in Drawer Bottom best side up to inside of drawer C Take the 2 bastion posts align the threaded end of the posts with the post holes located near the ends of the inside of the Drawer Front Tighten posts down until the solid shaft of the posts hits the wood Back post out until the hole screwdriver slot in end of post is parallel and in direct line with the long edges of the Drawer Front D Insert the barrel nuts into the nut access holes on the inside of the Drawer Sides with the threaded ends of the nuts facing out Take the Drawer Front and carefully insert the posts into the ends of the Drawer Sides through the sides of the nuts until seated Push nut snug up against the wood in the nut access hole toward the inside of Drawer Front Hole should be slightly off center toward the Drawer Front Insert the set screw and tighten down The ends of the sides should be tight against the inside Drawer Front tee E Attach the drawer handles with 1 Truss head machine screws F Attach the drawer glides left and right to the Drawer Sides using two 5 8 5 screws per side
4. 5 A Attach a Glide Support Stick to the top of each Side Panel using 1 1 4 8 screws The countersunk holes reamed out in the stick are positioned as in illustration 1 so that the glide holes are toward the lower edge Sticks should be flush with top of panel B Attach the cabinet glide of the Drawer Glides to the Glide Support Stick using 5 8 7 flat head screws Left glide to left Side Panel right glide to right Side Panel The glides look almost alike however the right glide as you face the cart has a rolled lip at the top of the glide that keeps the drawer glide wheel in place Line up the holes in the glides so that the end with the wheel comes flush with the front edge of the Table Top Stick C Attach the L brackets to the top of the glide supports using 5 8 7 screws Use the long slot rather than the hole slot The hole will be used to attach the table top The L brackets should be flush with the top of the glide support sticks Note Glides are marked right left with imprint behind wheel 5 8 7 Screw TOP a TOP 1 1 4 8 Screw 2 a os D 00 2 7 sed 5 8 7 Screw Lf e o Ed Ed R e Ba e e e STEP 6 A Lay Back Panel flat on a smooth surface with holes up B Attach Side Panels with 1 3 4 machine screws bolts and hex nuts After inserting bolt
5. T OR CASTER SHAFT WILL NOT ENTER B Insert casters and seat by pushing straight downward with heel of your hand or tap into place with a hammer Don t be afraid to give them a good downward whack on the solid metal part of the caster C Locking wheels usually go on front STEP 11 A Upright unit B Determine if you want the Spice Rack on the left or right Side Panel The Handle Towel Bar will go on the other Then attach the Spice Rack to the Side Panel with two 1 8 screws from inside INE a washer over the screw so that so that the head won pull through the side panel Use the pilot holes in the top shelf of the spice rack C Attach Towel Bar to the other Side Panel with 1 8 screws from inside the Side Panel Place a washer over each screw STEP 12 A Angle the Bottom Shelf as necessary to pass it through the opening in the cabinet top until it rests on the pins installed in steps 2 6 amp 7 STEP 13 A Tap 1 pins into the 4 sets of holes in the Back Panel holes Tap 1 pins into these holes C On the Inside face of the Top Front Brace there is a hole adjacent to each of the magnet blocks for the outside doors Tap one 1 pin into each hole D Choose the hei
6. Wheels go toward Drawer Back and are up The end with no wheels should touch the i Drawer Front JO 1 Truss Head Screw EE See next page to learn how the bastion fastening system works Also see our video on the Bastion Fastening System at www catskillcraftsmen com TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1 The Bastion fastening system consists of a steel post threaded on one end with a hole through the shaft on the other end a Barrel Nut cylindrical barrel shaped with threaded open end amp holes through the sides and a Set Screw Phillips slot on one end pointed on the other 2 To attach Posts A Dip threads of Post in vegetable oil B Align threaded end of Post with hole in wood tap on slotted end with hard hammer until threads enter then tighten down using a flat head screw driver or the provided allen wrench See the Illus Bas 3 for alternate seating methods DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT WILL STRIP THE POST HOLE C When solid shaft of Post hits wood back out approximately turn until the hole in the posts is properly aligned as per step by step directions For example the holes in the posts on the inside of the drawer front will be parallel with the long length of the drawer front when properly seated 3 A Place a Barrel Nut into the nut access hole so that the threads in the nut face out The small notches on either side o
7. f the nut opening indicate the location of the holes through the sides of the nut B Insert the posts through the end of the braces or drawer sides through the holes in the sides of the nut When properly aligned you will see the hole in the post inside the barrel nut Post hole should be slightly off center toward the wood 4 Insert the Set Screw into the threaded end of the nut and tighten down The tip of the Set Screw will seek the center of the hole in the Post as it is tightened down forcing the Nut toward the main shaft of the Post This is what tightens the wooden parts together Set screws should thread easily DON T CROSS THREAD If Set Screw doesn t thread easily check position of the hole in Post 5 If the wooden parts are not tight against each other the Post needs to be screwed a half turn at a time until wood joints are tight Illustration Bas 1 WRONG Post needs to be screwed deeper WRONG Post needs to be backed out CORRECT Set screw secures post properly Illustration Bas 2 Illustration Bas 3 Step 1 M O D ALTERNATIVE METHODS FOR SEATING POSTS T f Allen Wrench Provided See video on our website If you have any questions regarding assembly or missing or damage parts call our customer support number 607 652 7321 or 888 732 7321 Customer Support Hours are 8am 5pm Mon Fri Eastern Time zone STEP
8. ght you want your middle shelves then tap the 2 pins in accordingly on the Cabinet Dividers E Slide the Cabinet Dividers B Just above the Bottom shelf on the inside of J Edge banding toward front of unit the Bottom Front Brace there are two sets of val H 2 Pins 7 27 1 Pins as Divider in place S between the sets of pins in the Back Panel and the pins in the Front Braces until dividers rest on the Bottom Shelf NOTE Eight 2 pins are provided in case you want the center middle shelf amp the side middle shelves at different heights Wi e 8 STEP 14 A Invert Table Top on a smooth flat surface and make a large X mark over each of the 4 pilot holes in the bottom Make marks about 1 2 1 long These marks will help you align the cabinet with the pilot holes in the bottom of the Top B Place the Cart Top on the cabinet Open the outside doors Maneuver the Cart Top so that the X marks pilot holes in the bottom of the Top align with the holes in the L brackets Secure top to L brackets with 5 8 7 screws STEP 15 A Slide the drawer into the front of the cart If necessary adjust top front brace so that drawer moves f
9. port 2 P N GLDSUP 54220 Drawer Bottom 1 P N DBOT 54220 31 Drawer Front 1 P N DF 54220 E o Drawer Back 1 P N DBK 54220 i E SJ Top Front Brace 1 S Back Panel 1 P N B 38 2 1 2 TF 54220 P N BP 54220 4 o o j de Bottom Front Brace 1 Divider Panel 2 P N B 38 2 1 2 BOT 54220 P N DP 54220 Left Drawer Side 1 Right Drawer Side 1 P N DS 54220L P N DS 54220R o o 2 o Spice Rack Side Left 1 Spice Rack Side Right 1 P N SR 54220L P N SR 54220R NN SF KN Left Door 1 Left Center Door 1 Right Center Door 1 Right Door 1 Do P N DOR 54220 L0 P N DOR 54220 LC P N DOR 54220 RC P N DOR 54220 RO Spice Rack Shelves 2 P N SRS 54220 Hardware for 54220 E mm 3 4 Phillips Flat Head Bolt 8 E to use 8 bronze screws for spice rack 1 1 4 Phillips Flat Head 8 Screw 20 Gi VU Ur Used on Drawer Glides 5 8 Phillips Flat Head 5 Screw 4 SE 5 8 Phillips Flat Head 7 Screw 12 Gp mmm Dee 1 Phillips Flat Head 8 Screw 4 Ea ANA used on door handles 7 8 Truss Head Machine Screw 8 Dp drawer handles 1 Truss Head Machine Screw 4 2 Long 3 16 DIA Steel Pin 8 PY orps 1 1 2 Long 3 16 DIA Steel Pin 8 shat 1 Long 3 16 DIA Steel Pin 26 LI erace pins 3 4 Long 3 16 DIA Steel Pin 4 4 Th Used on L Brackets amp cabinet glides
10. reely Then retighten all bolts nuts B Tap in the 5 8 wooden plugs into the holes on the legs C Install small middle and center shelves simply by sliding them in edge banding out For continued beauty and long life of your Catskill Craftsmen cart we recommend Catskill Craftsmen s Butcher Block Oil ge CATSKILL CRAFTSMEN INC Our Butcher Block Oil is available direct ly from Catskill Craftsmen s factory For one eight ounce 8 fl oz bottle which is sufficient for two applications simply send 6 95 along with the completed coupon to the address below Visit us online at www catskillcraftsmen com to browse our assortment of butcher block care products Visa and Mastercard are accepted online I l I I I I I l BUTCHER BLOCK OIL COUPON 1 Please send me of bottle s of the Catskill Craftsmen Butcher Block Oil at 6 95 1 per bottle My check or money order is i enclosed for a total of I I I I l I I I I I l I I I I I Item code 54220 Name Address City State Zip Please make checks payable to Catskill Craftsmen Catskill Craftsmen Inc CAT K LL 15 West End Ave Inc 15 West End Ave Stamford NY 12167 1296 CRAFTSMEN IN C Stamford NY 12167 1296 te be ee eee be re rm e ve
11. s s thru the holes in the Side Panels thru the holes in the long edges of the Back Panel place a hex nut on the tip of your finger align nut with bolt and tighten C Look ahead to step 7 which shows side panels attached to back panel E Insert 1 pins into back panel as shown 1 3 4 Bolts Note Wheel on glide is to the front of the unit Nut a STEP 7 Bottom Brace Assembly A Secure bottom brace with 1 3 4 bolts nuts as shown B Insert 1 pins into the side panel as shown STEP 8 Door Assembly Insert a washer on each bottom door pin Washer 7 1 3 4 Bolts STEP 9 Magnet Note You may find it easier to lay the unit on its back 5 8 Pan Head Screws A Stick magnet to magnet plate on a door B With all other doors open close the door The magnet should be positioned over the wooden block on the bottom of the top front brace Hold the magnet in place with your thumb and open the door The magnet will be in the correct position on the block C Secure magnet with the two pan head screws in the magnet packet Center screws in the slot in the magnet This will allow adjustment later if needed D Repeat these steps for all the doors STEP 10 A Lay the cart on it s back Insert and tap caster sockets with hammer until the teeth grab the wood DON T POUND SOCKET FLA
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