Catskill Craftsmen 51524 Instructions / Assembly
Contents
1. 4 used in this step TT 1 LONG 3 16 DIA STEEL PIN For continued beauty and long life of your Catskill Craftsmen cart we recommend Catskill Craftsmen s Butcher Block Oil Po aa CATSKILL CRAFTSMEN INC Our Butcher Block Oil is available direct ly from Catskill Craftsmen s factory For one eight ounce 8 fl oz bottle which is sufficient for two applications simply send 6 95 along with the completed coupon to the address below Visit us online at www catskillcraftsmen com to browse our assortment of butcher block care products Visa and Mastercard are accepted online I l I I I I I l BUTCHER BLOCK OIL COUPON I Please send me of bottle s of the Catskill Craftsmen Butcher Block Oil at 6 95 I per bottle My check or money order is i enclosed for a total of I I I I l I I I I I l I I I I I Item code 51524 Name Address City State Zip Catskill Craftsmen Inc Please make checks payable to Catskill Craftsmen CAT K LL 15 West End Ave Inc 15 West End Ave Stamford NY 12167 1296 CRAETS MEN 1 N Stamford NY 12467 1296 b ee2. CATSKILL CRAFTSMEN Assembly Instructions Model 51524 Butcher Block Cart with Flat Doors and Backsplash GENERAL 1 You have purchased model 51524 2 Should you need assistance or need to replace a damaged or missing part simply give us a call M F at 607 652 7321 from 7 30 am 4 30 pm EST and we ll send you the prepaid part via UPS usually that same day You may also email us info catskillcraftsmen com 3 Read the assembly instructions and the enclosed brochure before beginning assembly Assembly is easy if you read and follow the instructions step by step See our website for assembly tips and videos 4 The only tools needed are a hammer a small and a medium Phillips head screwdriver and a medium flat blade screwdriver A pencil is also needed A power screwdriver will speed assembly but is not required Place a few drops of vegetable oil on the threads of wood screws before screwing into the solid hardwood parts 5 Glides are sometimes pre packed with screws These are not used CABINET PARTS 51524 TOP TOP Not Used If Present o Back Panel 1 P N BP 51524 Side Panel 2 P N SP 51524 HL o o o o 5 Table Top 1 P N TT 51524 Not used if present Drawer Bottom 1 P N DB 51524 i o 3 Drawer Side Left 1 P N DS 51524 L Drawer Side Ri
3. Head 7 Screw STEP 8 Attach Side Back Assembly To Table Top Tap Bottom Shelf Pins Into Side Panels A Turn the side back assembly upside down invert on top of the inverted table top B Using the X marks as a guide insert the tips of the screws into the pilot holes through L bracket slots in the unit top and finger tighten When all 4 screws are properly aligned tighten down D Tap two 1 pins into EACH side panel These pins will hold the bottom shelf See illustration 8 ILLUSTRATION 8 STEP 9 Attach Top Front Brace A Take the top front brace with magnet block insert the pins in the brace ends into the slits on the inside of the front legs and slide down until the brace is aligned with holes in leg as illustrated Secure with bolts nuts Glide Suport Assembly S 2 used in this step Hex Nut gt Cun ses 1 3 4 Phillips Flat Head Bolt 1 1 4 8 Bolts ILLUSTRATION 9 STEP 10 Attach Spice Rack to Side Panel Attach the spice rack to either side using Phillips Flat Head ____ _ 1 8 screws into pilot holes in top shelf 1 8 Screw Place washer over screws first EN 2 used in ee TI ies AUN 2 used in this step 1 this step PHILLIPS FLAT HEAD 1 48 SCREW 3 16 Flat Washer STEP 11 Attach Tower Bar to Side Pane
4. with 7 8 Sa gt EF MATE 3 used in this step Truss Head Machine 1 1 2 Long 3 16 DIA Steel Pin 5 8 Phillips Flat Head 8 Screw 4 used IN oe GD in this step Magnet Plate En DTS 1 used in this step 7 8 Truss Head Bolt 1 2 Phillips Flat Head 4 Screw STEP 2 O Tap Pins Into Brace Ends DO 4 used in this step Take the 2 front braces and tap insert one 3 4 3 4 Long 3 16 DIA Steel Pin steel pin into each end of both braces until seated About 3 8 will stick out when seated Ok if loose Pilot holes in shelves go toward back 2 o Fasten Shelves with A 1 1 4 Phillips Flat Head 8 Screw Bronze Assemble Spice Rack Insert retainer rods into holes 1 1 4 Phillips Flat He8 Bronze used in this step 1 1 4 Phillips Flat Head 8 Screw STEP 4 A Attach the drawer back to the drawer sides with four 1 1 4 8 screws Make sure parts are aligned as in illustration 4A B Insert drawer bottom into the slots in the drawer sides best side to inside of drawer Slide down until seated in the slot in the drawer back See illustration 4B C Screw the cam posts into the two outside holes on the inside face of the drawer front until seated Only 3 8 of the post goes into the wood leaving the 4 larger guide rings head exposed See illustration 4C Visit our website to view our video on cams D Insert the posts into holes in the drawer sides until
5. Screw 8 i a 5 8 Wooden Disk 8 10 24 Hex Nut 8 Ep Sith used on cabinet glide 5 8 Phillips Flat Head 7 Screw 4 ale Sit used to attach drawer glide 5 8 Phillips Flat Head 5 Screw 4 3 4 Long 3 16 DIA Steel Pin 4 1 Long 3 16 DIA Steel Pin 8 Caster Socket 4 LE 7 1 1 2 Long 3 16 DIA Steel Pin 4 L Bracket 4 Drawer O Towel Bar Post 2 gt Spice Rack Retainer Rods 2 Magnet Pack G fne 5 8 6 Pan Head Screw 2 Gr Det O 1 2 Phillips Flat Head 4 Screw 1 O DO o o Magnet 1 Magnet Plate 1 Locking Wheel Caster 2 Non Locking Wheel Caster 2 Towel Bar 1 STEP 1 ZL Door Prep A Insert Tap ONE 1 1 2 pin into each end of both doors DON T OVERDRIVE PINS Pins should stick up about 1 2 when seated OK if loose B Attach the door spacer to the RIGHT DOOR left door with 5 8 8 screws The spacer has a space at the top to al low magnet clearance and is almost flush with the bottom of the door LEFT DOOR C Attach the magnet plate may be stuck to the magnet with the small FLAT HEAD screw to the top of the f 9 right door Small bumps on plate go next to wood D Attach the door handles
6. eded T fais 2 Used U in this step ILLUSTRATION 13 5 8 Pan Head Screw STEP 14 Install Casters A Insert and tap caster sockets with a hammer until the teeth grab the wood DON T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER B Insert casters and seat by pushing straight downward with the heel of your hand or tap into place with a hammer Don t be afraid to give them a good downward whack on the solid metal part of the caster Note Locking wheels usually go on the front ILLUSTRATION 14 STEP 15 Install Shelves Disks A Upright unit and insert drawer If drawer front hits the top front brace tap brace down Take bottom shelf no edge banding and place it on the set of back pins as shown Close doors and shelf will drop into place DO NOT FORCE B Tap two 1 pins into each side panel to hold middle shelf making sure the pins on both sides are in the same relative position To remove a pin use pliers or a claw hammer C Place middle shelf edge banding out on pins D Once drawer fit is correct re tighten screws and insert wooden disks into sides STEP 16 Assemble Backsplash Attach the backsplash to the back edge of the table top with 1 1 4 8 screws in three places as shown 3 used in this step 11 4 8 PHILLIPS FLAT HEAD SCREW CD Dunnin Banding m ye A
7. ght 1 P N DS 51524 R Drawer Front 1 P N DF 51524 Drawer Back 1 P N DBK 51524 Middle Shelf 1 P N MS 51524 ic Bottom Shelf 1 P N BS 51524 Bottom Brace 1 P N B 51524 BF Door Spacer 1 P N DORS 51524 o a Not used if present Back Splash 1 P N BSP 51524 Top Brace 1 P N B 20 1 2 TF 51524 Spice Rack Shelves 2 P N SRS 51524 o o Spice Rack Left Side 1 P N SR 51524L Left Door 1 Right Door 1 P N DOR 51524 L P N DOR 51524 R o gt gt o Pi 9 Glide Support Sticks 2 P N GLD SUP 51524 a o o o Spice Rack Right Side 1 P N SR 51524R HARDWARE 51524 EP NNN 1 3 4 Phillips Flat Head Bolt 8 Cc ag C Used to attach Lam ene Cam 2 3 16 Washer 6 Cam Posts 2 EP PAS Note Use the 8 Bronze screws to assemble the spice rack 1 1 4 Phillips Flat Head 8 Screw 23 CO fu 7 8 Truss Head Machine Screw 6 Y A Cabinet lt b Set en 14 Drawer Glide 1 Set 5 8 Phillips Head 8 Screw 3 Used on Spice Rack 8 Side Handle Towel Bar Phillips Flat Head 8 Screw 4 aa Nickel Handle 3 Ne used on L Bracket 5 8 Phillips Flat Head 7
8. l Attach the handle towel bar to the other panel with 1 8 screws and washers from inside cabinet O y 2 used in 1 this step 3 16 Flat Washer S T ED AN 2 used in this step PHILLIPS FLAT HEAD 1 8 SCREW STEP 12 Install Doors Bottom Front Brace A Install doors by inserting pins in the door tops into the holes in the top front brace B Place one washer on each of the door pins in the door bottoms C Take the bottom front brace align pins in door bottoms with holes along top edge of brace are washers on pins and secure brace with 1 3 4 bolts hex nuts as before Bottom brace should be flush with bottom of legs O X 2 Used 2 Used ager in this step in this step 3 16 Flat Washer 10 24 Hex Nut a Gp LAT Ze 1 3 4 Phillips Flat Head Bolt epee ILLUSTRATION 10 STEP 13 Attach Magnet to Magnet Block A Stick magnet to magnet plate on right door Magnet B With left door open close the right door The magnet should be positioned over the wooden block on the bottom of the top front brace Hold the magnet in place with your thumb and open the right door The magnet will be in the correct position on the block Mark with a pencil C Secure magnet with the two round head screws in the magnet packet Center screws in the slot in the magnet This will allow adjustment later if ne
9. seated against the front ends of the drawer sides Insert cams so that the arrow on the outside face of the cam points to the post The slot in the cam fits over the post Turn with Phillips screwdriver until seated Don t over torque See Illustration 4D See our video online at www catskillcraftsmen com E Attach drawer handle with the two handle screws no illustration F Attach drawer glides to drawer sides using 5 8 5 screws See illustration 4F Drawer glides are flush with front of drawer sides ILLUSTRATION 4C Below line in wood Cam Posts 2 GS Dumme aig used in this step 1 1 4 Phillips Flat Head 8 Screw J f ILLUSTRATION 4A Y ILLUSTRATION 4B ILLUSTRATION 4D a O in Poa 7 8 Truss Head Machine Screw 2 used ee in this ste i E Cam ILLUSTRATION 4F Jir in eas 5 8 Phillips Flat Head 5 Screw STEP 5 Glide Support Assembly The L brackets are attached to the Glide Support using the large slot in the L bracket The Hole will be used to attach the table top Top of L Bracket should be even with the top of the glide support Left Side 1 1 4 8 5 8 7 Right Side Front Flush with back The glides look almost alike i howe
10. ver they are stamped Note Glide holes sometimes change just make CR for cabinet right and CL sure the cabinet glides are flush with the back of the glide supports amp pilot holes will line up only 2 holes are used for cabinet left ere RT 4 ses in this step A Lay back panel flat on a smooth surface 1 3 4 Phillips Flat Head Bolt 8 with holes up 4 Used O in this step B Attach side panels with 1 3 4 bolts and hex nuts 10 24 Hex Nut 8 After inserting bolt s through the holes in the side panels and through the holes in the long edges of the back panel place a hex nut on the tip of your finger align nut with bolt and tighten C Look ahead to step 8 which shows side panels attached to back panel NOTE Back panel is flush with bottom of side panels Inside Brace Side Panel Leg Hex Nut Countersunk Hole in Leg disk goes in this hole to hide bolt head Nut Access Hole STEP 7 A Invert table top on a smooth flat surface and make a large X mark over each of the 4 inside pilot holes in the bottom Make FRONT marks about 1 1 2 long These marks will help you align the cabinet with the oe de pilot holes Outer holes will not be used use the inside set of holes BACK 4 Used in this step o PIN 1 Long 3 16 DIA Steel Pin oF Serre 4 Used in this step 5 8 Phillips
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